CN106984562B - Household garbage primary sorting platform and garbage sorting method - Google Patents
Household garbage primary sorting platform and garbage sorting method Download PDFInfo
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- CN106984562B CN106984562B CN201710252437.8A CN201710252437A CN106984562B CN 106984562 B CN106984562 B CN 106984562B CN 201710252437 A CN201710252437 A CN 201710252437A CN 106984562 B CN106984562 B CN 106984562B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/04—Apparatus or accessories for hand picking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/005—Computer assisted manual sorting, e.g. for mail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0054—Sorting of waste or refuse
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- General Engineering & Computer Science (AREA)
- Processing Of Solid Wastes (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention relates to a domestic garbage primary sorting platform and a garbage sorting method, in particular to a manual sorting platform and a garbage sorting method in a domestic garbage treatment process. The primary domestic garbage sorting platform comprises a belt conveyor, a waste removing device, an image acquisition device, a sorting unit and a sorting unit, wherein the belt conveyor is provided with the waste removing device; and because the isolation unit is isolated from the surrounding environment of the household garbage, the health of the operators is effectively guaranteed.
Description
Technical Field
The invention relates to a domestic garbage primary sorting platform and a garbage sorting method, in particular to a manual sorting platform and a garbage sorting method in a domestic garbage treatment process.
Background
In the process of treating the household garbage, the sorting treatment of the household garbage is a key step for realizing the harmless treatment of the household garbage. The process flow is generally as follows: the method comprises the steps of firstly carrying out primary sorting on the domestic garbage to separate out large-size metal objects, glass, bricks and tiles and other unusable materials, then carrying out crushing treatment on the primarily sorted domestic garbage, carrying out subsequent further fine sorting treatment on the crushed domestic garbage, adding a certain combustion-supporting additive into the treated garbage, and preparing the treated garbage into fuel for gas power generation or other industrial purposes.
In the prior art, the sorting treatment of the household garbage is generally divided into manual sorting and automatic machine sorting. Currently, some progress has been made in the automatic machine sorting technology. For example, ferrous metals can be separated by using a magnetic separator, and nonferrous metals such as aluminum, copper and the like can be separated by using an eddy current separator. These sorting devices are generally used in the fine sorting phase. However, in the primary sorting of the domestic garbage, because the types, shapes, sizes and the like of the materials needing to be sorted have diversity and complexity, the existing automatic sorting equipment cannot achieve ideal sorting effect. Therefore, manual sorting is still the main means for realizing primary sorting of the household garbage at present.
However, the disadvantages of manual sorting include slow sorting speed, low efficiency and fatigue of long-term operation; and because the concentration of harmful gas near the domestic waste is higher, when manual separation, the separation personnel need to be close to the domestic waste, and long-time operation has an influence on the health of people.
Disclosure of Invention
In order to solve the problems, reduce the labor intensity of manual separation, improve the separation efficiency and ensure the health of operators, the invention provides a primary separation platform of household garbage, which has the following technical scheme:
a primary domestic garbage sorting platform comprises a rack, a belt conveyor, a waste removing device, an image acquisition device, a display device, a controller and an isolation unit. Wherein, a belt conveyor is arranged on the frame and used for conveying the household garbage; a waste material removing device is arranged above the belt conveyor and used for removing waste materials when needed; an image acquisition device is arranged above the waste material removing device and is used for acquiring dynamic images in the process of conveying the household garbage; considering that certain harmful gas exists near the household garbage, a special isolation unit is arranged for guaranteeing the health of personnel, and the display device and the controller are arranged in the isolation unit; in order to synchronously transmit the dynamic image to the display device in the isolation unit, the image acquisition device is electrically connected with the display device; the waste material removing device is electrically connected with the controller through an electric control element. In addition, the waste material removing device is provided with a removing head for removing waste materials, and the removing head can be designed into various structures, such as a push rod type, a push plate type and the like.
The isolation unit arranged in the technical scheme can be an operation room which is separately arranged and is close to the domestic garbage to be treated on the belt conveyor, and also can be an operation room which is arranged remotely. However, in order to perform processing in a timely manner when a failure occurs in the apparatus, it is more appropriate to provide the operation room in the vicinity. Because the separation operation of the domestic garbage can be realized by the operator in the operating room, and because the isolation unit is separated from the surrounding environment of the domestic garbage to be treated or remotely arranged, the health of the operator can be better ensured.
During operation, an operator observes dynamic images of the household garbage on the display device in the isolation unit, when waste materials needing to be removed pass through the position of the waste material removing device, the operator presses down a removing button on the controller, and a removing head of the waste material removing device moves to remove the waste materials out of the conveying belt.
The waste material removing device comprises a transverse moving mechanism, wherein a vertical moving mechanism is arranged on the transverse moving mechanism, and a removing head for removing waste materials is arranged on the vertical moving mechanism; and the linear executing elements on the transverse moving mechanism and the vertical moving mechanism are electrically connected with the controller through an electric control element.
Among the above-mentioned technical scheme, image acquisition device can adopt the camera, and display device can adopt the display, and the controller can adopt the PLC controller, and sharp executive component can be cylinder, pneumatic cylinder or electric putter. The electric control element is determined according to the linear execution element, specifically, the electric control element of the air cylinder and the hydraulic cylinder can adopt an electromagnetic valve, and the electric control element of the electric push rod is a motor.
In the above technical solution, the transverse moving mechanism includes a fixed frame, a transverse guide rail, a moving frame, and a first linear actuator; the fixing frame is fixedly arranged on the rack, and the transverse guide rail is connected with the fixing frame and stretches across the upper part of the belt conveyor; the moving frame is fixed on the moving block of the transverse guide rail; in addition, the first linear actuator comprises a first body and a first thrust head which can move in a telescopic mode along the moving direction of the moving block of the transverse guide rail, the first body is arranged on the fixed frame, and the first thrust head is connected with the moving frame. When the first thrust head moves in a telescopic way, the moving frame is driven to move back and forth together. In order to improve the moving reliability and stability of the moving frame, two groups of transverse guide rails which are parallel and arranged at intervals can be arranged on the fixed frame, and the moving frame and the moving blocks of the two groups of transverse guide rails are respectively and fixedly arranged.
In the above technical solution, the vertical moving mechanism includes a second linear actuator, the second linear actuator includes a second body and a second thrust head capable of moving in an up-down direction in a telescopic manner, the second body is connected with the moving frame, and the second thrust head is provided with the removing head. When the second thrust head moves telescopically, the rejecting head is driven to move up and down.
Considering the situation that the waste materials are not removed due to operation delay in actual operation, a second set of waste material removing device can be arranged, and the second set of waste material removing device is the same as the original waste material removing device and is arranged behind the original waste material removing device at intervals. If the waste material to be rejected is not rejected at the original position of the waste material rejecting device, the waste material can be rejected again when the waste material is moved to the second rejecting device position.
In addition, can also set up many sets of waste material removing devices according to waste material classification's needs, conveniently reject different waste materials in the waste material case of difference.
In order to make the image that image acquisition device gathered clearer, make things convenient for operating personnel with the waste material of identifying easily and needing to reject, as an improvement, can also set up the light above band conveyer.
The garbage sorting method adopting the domestic garbage primary sorting platform comprises the following steps:
step 1: the household garbage passes through a belt conveyor of a primary household garbage sorting platform;
and 2, step: the image acquisition device acquires dynamic images of the household garbage passing through a belt conveyor of the primary household garbage sorting platform and synchronously displays the dynamic images on the display device of the isolation unit;
and 3, step 3: an operator in the isolation unit observes whether the domestic garbage in front of the waste removing device on the primary sorting platform has waste to be removed;
and 4, step 4: if the waste to be removed is found in the step 3, when the waste to be removed moves to the position of the waste removing device, an operator in the isolation unit presses down a removing button, a removing head of the waste removing device moves downwards to a conveyor belt close to the belt conveyor and then moves transversely, the waste is removed out of the belt conveyor of the primary domestic garbage sorting platform by the waste removing device and falls into a waste box arranged beside the belt conveyor of the primary domestic garbage sorting platform;
and 5, moving the removing head of the waste removing device upwards, then transversely moving back, and returning the removing head to the original position after the removing head bypasses the household garbage on the belt conveyor.
In the above step, if the waste material is not removed due to the operation error in step 4, when the non-removed waste material moves to the position of the second set of waste material removing device, the operator presses the removing button of the second set of waste material removing device to remove the waste material.
Furthermore, a speed reduction button for controlling the speed of the belt conveyor can be arranged on the controller, and when waste materials needing to be removed are found, the speed reduction button is pressed down to reduce the speed of the belt conveyor, so that the removing operation is more reliable. After the waste materials are removed, the belt conveyor is controlled by the controller to recover the original speed.
The invention has the beneficial effects that: the belt conveyor is provided with the waste material removing device, and the image acquisition device is used for sending the dynamic images of the household garbage moving on the belt conveyor to the isolation unit, so that the separation operation of the household garbage in the isolation unit by operators is realized, the labor intensity of manual separation is reduced, and the separation efficiency is improved; and because the isolation unit is isolated from the surrounding environment of the household garbage, the health of operators is effectively guaranteed.
In addition, the waste material removing device is provided with the moving mechanisms in two directions, so that the removing head on the waste material removing device can bypass the household garbage on the belt conveyor when retracting, and the interference phenomenon can not occur.
Drawings
Fig. 1 is a general structure schematic diagram of a domestic garbage primary sorting platform.
Fig. 2 is a right side view (not including the isolation unit) of the general structure diagram of the primary sorting platform of the domestic garbage.
Fig. 3 is a schematic diagram illustrating the moving mechanism of the waste removing device in fig. 2, which realizes the transverse movement and the vertical movement.
Fig. 4 is a schematic diagram of a specific structure of the waste material removing device.
Fig. 5 is a top view of a detailed structure diagram of the scrap removing apparatus.
Fig. 6 is a right side view showing a detailed structure of the scrap removing apparatus.
Fig. 7 is a partially enlarged right side view showing a detailed configuration of the scrap removing apparatus.
Fig. 8 is a partially enlarged view of the moving mechanism in fig. 4.
Fig. 9 is a view showing a dovetail fit between the extension plate and the guide plate.
Fig. 10 is a schematic diagram of the transverse movement and the vertical movement of the moving mechanism of the waste material removing device as another variant.
In the figure: 001. the image acquisition device, 002, the display device, 003, the isolation unit, 004, the controller, 100, a rack, 101, a chute, 200, a belt conveyor, 400, a waste material removing device, 401, a transverse moving mechanism, 402, a vertical moving mechanism, 403, a removing head, 404, a fixed frame, 405, a transverse guide rail, 406, a moving frame, 407, a first linear executive component, 408, a first body, 409, a first thrust head, 410, a second linear executive component, 411, a second body, 412, a second thrust head, 413, a moving block, 414, a bottom plate, 415, an extension plate, 416, 90-degree angle iron, 417, a guide plate, 600 and a waste material box.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1:
fig. 1 to 9 show a preferred embodiment of a primary sorting platform for domestic garbage, which includes a frame 100, a belt conveyor 200, a waste removing device 400, an image collecting device 001, a display device 002, a controller 004, and an isolating unit 003, wherein the belt conveyor 200 is disposed on the frame 100, the waste removing device 400 is disposed above the belt conveyor 200, and the image collecting device 001 is disposed above the waste removing device 400; the display device 002 and the controller 004 are arranged in the isolating unit 003, and the image acquisition device 001 is electrically connected with the display device 002; the waste material removing device 400 is provided with a removing head 403 for removing waste materials; the waste removing device 400 is electrically connected to the controller 004 through an electric control element, and the isolation unit 003 is separated from the surrounding environment of the primary sorting platform.
In the preferred embodiment, the isolation unit 003 is an operation chamber separately provided. The waste material removing device 400 comprises a transverse moving mechanism 401, a vertical moving mechanism 402 is arranged on the transverse moving mechanism 401, a removing head 403 for removing waste materials is arranged on the vertical moving mechanism 402, and fig. 3 is a schematic diagram of the principle that the moving mechanism realizes transverse movement and vertical movement thereof.
In the preferred embodiment, the linear actuators of the horizontal moving mechanism 401 and the vertical moving mechanism 402 are electrically connected to the controller through an electric control element. Wherein, the linear executive component adopts the cylinder, and the electric control component adopts five position three way solenoid valves, and the controller adopts the PLC controller.
Specifically, the lateral moving mechanism 401 includes a fixed frame 404, a lateral guide 405, a moving frame 406, a first linear actuator 407; the fixed frame 404 is fixedly arranged on the machine frame 100, the transverse guide rail 405 is connected with the fixed frame 404 and stretches over the belt conveyor 200, the moving frame 406 is fixed on the moving block 413 of the transverse guide rail 405, the first linear actuator 407 comprises a first body 408 and a first thrust head 409 which can move in a telescopic manner along the moving direction of the moving block 413 of the transverse guide rail 405, the first body 408 is arranged on the fixed frame 404, and the first thrust head 409 is connected with the moving frame 406.
The vertical moving mechanism 402 of the waste material removing device 400 comprises a second linear actuator 410, the second linear actuator 410 comprises a second body 411 and a second thrust head 412 which can move telescopically in the vertical direction (i.e. the vertical direction), the second body 411 is connected with the moving frame 406, and the removing head 403 is mounted on the second thrust head 412.
As shown in fig. 6 and 7, two sets of linear guide rails are mounted on the fixed frame 404 of the present embodiment in parallel and spaced apart from each other, and the moving frame 406 is fixed to the moving blocks of the two sets of linear guide rails.
In this embodiment, the removing head is connected to the vertical moving mechanism by an assembled structure, and the specific structure is that the removing head 403 is connected to the vertical moving mechanism by an extension plate 415 and a 90 ° angle iron 416. As an improvement, in order to increase the rigidity of the removing head, the guide plate 417 is further arranged on the moving frame, and the extension plate and the guide plate are made into a guide structure in dovetail fit, so that the extension plate can slide up and down in a dovetail groove of the guide plate, the rigidity of the removing head is greatly improved, the removing head is very suitable for removing large objects, and meanwhile, the vibration of the removing head during removing operation can be reduced. The specific configuration of the dovetail fit is shown in fig. 7.
It should be noted that in this embodiment, the connection relationship among the transverse moving mechanism 401, the vertical moving mechanism 402, and the removing head 403 of the waste removing device is realized by arranging the vertical moving mechanism on the transverse moving mechanism, and arranging the removing head for removing the waste on the vertical moving mechanism. In fact, the vertical moving mechanism may be provided with a transverse moving mechanism, and the transverse moving mechanism is provided with a removing head for removing the waste, and the specific structural principle is as shown in fig. 10.
Example 2:
the garbage sorting method adopting the primary domestic garbage sorting platform in embodiment 1 comprises the following steps:
step 1: the household garbage passes through a belt conveyor of a primary household garbage sorting platform;
and 2, step: the image acquisition device 001 acquires dynamic images of domestic garbage passing through the domestic garbage primary sorting platform, and synchronously displays the dynamic images on the display device 002 of the isolation unit 003;
and 3, step 3: an operator in the isolation unit 003 observes whether the domestic garbage before the waste removing device 400 on the primary sorting platform contains waste to be removed;
and 4, step 4: if the waste to be removed is found in the step 3, when the waste to be removed moves to the position of the waste removing device 400, an operator in the isolation unit 003 presses down a removing button, a removing head 403 of the waste removing device 400 moves downwards to be close to a conveyor belt of the belt conveyor 200 and then moves transversely, and the waste is removed out of the belt conveyor of the primary domestic waste sorting platform by the waste removing device 400;
and 5, moving the removing head 403 of the waste removing device 400 upwards, then transversely moving back, and returning the removing head to the original position after the removing head bypasses the household garbage on the belt conveyor.
Claims (6)
1. The utility model provides a platform is selected separately to domestic waste is elementary, characterized by: the household garbage collection and treatment device comprises a rack, a controller, an isolation unit, a belt conveyor arranged on the rack and used for conveying household garbage, a waste material removing device arranged above the belt conveyor and used for removing waste materials in the household garbage, an image collection device arranged above the waste material removing device and used for collecting dynamic images in the household garbage conveying process, and a display device arranged in the isolation unit and used for synchronously conveying the dynamic images of the household garbage to the isolation unit; the image acquisition device is electrically connected with the display device; the waste material removing device is electrically connected with the controller through an electric control element; the isolation unit is separated from the surrounding environment of the household garbage to be treated on the belt conveyor; during operation, an operator observes dynamic images of the household garbage on the display device in the isolation unit, when waste materials needing to be removed pass through the position of the waste material removing device, the operator presses down a removing button on the controller, and a removing head of the waste material removing device acts to remove the waste materials out of the conveying belt;
the waste material removing device comprises a transverse moving mechanism, wherein a vertical moving mechanism is arranged on the transverse moving mechanism, and a removing head for removing waste materials is arranged on the vertical moving mechanism; the linear executing elements on the transverse moving mechanism and the vertical moving mechanism are electrically connected with the controller through electric control elements;
the transverse moving mechanism comprises a fixed frame, a transverse guide rail, a moving frame and a first linear executing element; the fixed frame is fixedly arranged on the rack, the transverse guide rail is connected with the fixed frame and stretches across the upper part of the belt conveyor, the moving frame is fixed on a moving block of the transverse guide rail, the first linear actuator comprises a first body and a first thrust head which can move in a telescopic manner along the moving direction of the moving block of the transverse guide rail, the first body is arranged on the fixed frame, and the first thrust head is connected with the moving frame;
the device comprises a vertical moving mechanism, a removing head, a feeding mechanism, a discharging mechanism and a feeding mechanism, wherein the removing head is connected to the vertical moving mechanism by adopting an assembled structure, and is specifically connected to the vertical moving mechanism through an extension plate and a 90-degree angle iron; the movable frame is provided with a guide plate, and the extension plate and the guide plate are made into a dovetail-matched guide structure, so that the extension plate can slide up and down in a dovetail groove of the guide plate.
2. The primary sorting platform for household garbage according to claim 1, wherein: the vertical moving mechanism comprises a second linear executing element, the second linear executing element comprises a second body and a second thrust head capable of vertically moving in a telescopic mode, the second body is connected with the moving frame, and the second thrust head is provided with the removing head.
3. The primary domestic waste sorting platform according to claim 2, wherein: two groups of linear guide rails which are parallel and arranged at intervals are arranged on the fixed frame, and the movable frame and the movable blocks of the two groups of linear guide rails are respectively and fixedly arranged.
4. The primary domestic waste sorting platform of claim 3, wherein: and a second set of waste material removing device is arranged behind the waste material removing device at intervals.
5. The primary domestic waste sorting platform according to claim 4, wherein: and an illuminating lamp is also arranged above the belt conveyor.
6. The garbage sorting method of the primary sorting platform of household garbage according to any one of claims 1 to 5, characterized in that: the method comprises the following steps:
step 1: the household garbage passes through a belt conveyor of a primary household garbage sorting platform;
and 2, step: the image acquisition device acquires dynamic images of the household garbage passing through a belt conveyor of the primary household garbage sorting platform and synchronously displays the dynamic images on the display device of the isolation unit;
and step 3: an operator in the isolation unit observes whether the domestic garbage in front of the waste removing device on the primary sorting platform has waste to be removed;
step 4, when finding that the waste materials need to be removed, pressing down a speed reduction button on the controller to reduce the speed of the belt conveyor;
and 5: when the waste to be removed moves to the position of the waste removing device, an operator in the isolation unit presses a removing button, and the waste is removed out of a belt conveyor of the primary domestic waste sorting platform by the waste removing device;
and 6, moving the removing head of the waste removing device upwards, then transversely moving back, returning the removing head to the original position after bypassing the household garbage on the belt conveyor, and then controlling the belt conveyor by the controller to recover the original speed.
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CN111282836B (en) * | 2020-03-09 | 2022-05-13 | 南京中钞长城金融设备有限公司 | Risk control device and method |
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