Background technology
At present, the soy sauce of China is produced based on " low salt solid process " and southern " high-salt dilute technique " in the north.
General soy sauce production process drenches the process such as oil and heating preparation including Feedstock treating, koji-making, fermentation, leaching, and soy sauce is useless
Water is a kind of higher food fermentation waste water of content of organics, its composition be mainly grain residue (such as:Broken beans bits, wheat bran, face
Powder, sugar, soy sauce, fermentation residue, the enzyme and metabolite of various microorganisms and microorganism secretion, soy sauce pigment, micro washing
Agent, disinfectant and a small amount of salinity etc.), colourity is higher, complicated component, therefore wastewater treatment has certain difficulty.
The difficult point of sauce waste water processing has:
(1) colourity is high.Soy sauce pigment is the part for being most difficult in sauce waste water remove, and soy sauce pigment is main by two parts group
Into:One is because sugared ammonia reacts the black of (Maillard reaction) formation during sauce fermentation;Secondly because during product preparing
The caramel colorant manually added.Above-mentioned two classes material is the extremely complex high-molecular compound of structure, up to the present, not yet
Understand its molecular structure.Its chromophore contained is conjugated the base that adds lustre to by following two or two or more and constituted, these conjugation lifes
Color base makes organic molecule produce absworption peak in visible region, waste water is provided with colourity.Experience have shown that, activated carbon adsorption tank,
Removal of the methods such as light electrolysis to this kind of chroma in waste water is unsatisfactory, and colourity has the trend of intensification during oxygenation stripping.
The removal of coloring matter is the difficult point in sauce waste water processing in waste water, so far, rarely has the report for reaching first discharge standard
Road.
(2) salinity is high:Salt is one of primary raw material of soy sauce production, soy sauce tank flushing water, filter cloth in sauce waste water
Flushing water etc. is high-salt sewage, and salt content is 1~5% (about 10000~50000mg/L).Although producing waste water and soy sauce seasoning
Other common sewage of material factory can reduce salt content after mixing well, but salt content is in higher level.Salinity is to materializing strategy
The influence very little of technique, but have corrosiveness to institute's contacting metal equipment, the service life of equipment will be shortened.In addition, high salinity
There is large effect to biochemical processing process.
(3) impact load changes greatly.Sauce waste water water quality seasonal variety is another difficult point of wastewater treatment process, greatly
Most soy sauce factory koji-making season Relatively centralizeds, the soy sauce factory for shining technique especially with dew is even more so.Koji-making waste water gives up with other
Aqueous nature is different, during koji-making, can produce the foam material waste water of very high concentrations, its COD is up to 20000mg/L or so, useless to soy sauce
Water process causes very big difficulty.The mode of production that factory fixes output quota by sales, causes waste water quality fluctuation very big, impact load change
It is larger, meanwhile, it is greatly affected the normal operation of biological treatment facility.
(4) pollutant component is unstable.Some soy sauce brewing manufacture product categories are complicated, generally include light soy sauce, old
Take out soy sauce, red vinegar, thick chilli sauce, chilli garlic sauce, vinegar, oil consumption, fermented bean curd etc. and brewage product, this makes waste component more complicated, administer more
It is difficult.
(5) biochemical processing process sludge yield is high.Sauce waste water belongs to high concentrated organic wastewater, and soy sauce common at present gives up
Water treatment technology is the biological treatment that represents as main method still using activated sludge process.What is produced in biological treatment process is a large amount of
Excess sludge usually contains considerable unstable organic matter, and this is a great problem of biological treatment.Sludge is general by loose
Material composition, be characterized in:Moisture content is higher, decades of times of the mud volume up to its contained solid volume;By a variety of micro- lifes
Organic matter and inorganic matter composition that the zoogloea of thing formation is adsorbed with it, such as:Contain N, P, K and various trace elements, organic matter
With harmful pathogenic microorganism, parasitic ovum, heavy metal and the organic matter of some difficult degradations etc..Due to the volume of sludge
Huge, property is unstable, easily degenerates, and is unfavorable for transporting and disposes, and direct or potential threat can be caused to environment.It is right at present
The processing and disposal of excess sludge, be present of both validity and economy.First, it there is no one kind can be in the same way
And environmentally safe effective ways;Secondly, various Treatment of Sludge need substantial contribution with method of disposal.In addition, with sauce
Oil yield is continuously increased, and the raising of sauce waste water treating capacity and handling rate, sludge yield also will rapidly increase, sauce waste water
Can the sludge that processing is produced effectively handle and dispose, and be also the key of sauce waste water treatment technology.With China's urban economy
Development and population increase, environmental pollution is increasingly serious, the reinforcement of people's environmental consciousness and the raising to environmental quality requirement,
More high concentrations, high chroma soy sauce industry are necessarily made to need processing, and the sludge of this special generation is also what be must take into consideration
Problem.
The content of the invention
It is an object of the invention to provide a kind of modularization integrated approach handled suitable for soy sauce brewing wastewater, for soy sauce
The problem of high concentrated organic wastewater that brewing enterprise is produced in process of production is handled, carries out that technique is integrated and Parametric designing,
Realize technical module, it is intellectuality, integrated.
The technical scheme is that:
A kind of modularization integrated approach handled suitable for soy sauce brewing wastewater, the integrated approach pre-processes mould using one-level
Block, secondary biochemical module, three-level advanced treating module, its process route is:Water inlet → online water quality monitoring system → one-level is pre-
Processing module → secondary biochemical module → three-level advanced treating module → water outlet, detailed process is as follows:
In water inlet end, online water quality monitoring system is set, it is by collecting, analyzing to the water quality information for carrying out raw water, result is defeated
Go out to automatic control system, signal is sent from automatic control system to modules or submodule unit, to control integrated artistic
Automatic operating;Soy sauce brewing wastewater after processing is discharged by three-level advanced treating module, and the water quality information of water side is defeated
Go out to automatic control system, according to influent quality condition, selection operation module and control module operational factor.
Described is suitable to the modularization integrated approach that soy sauce brewing wastewater is handled, and sewage is introduced into one-level pretreatment module,
With going oil removal and regulation to close function, one-level pretreatment module includes three units altogether, is fine fack, self-cleaning respectively
Filter and hydrolysis acidification pool, fine fack, self-cleaning filter and hydrolysis acidification pool are sequentially connected in series, fine fack and hydrolysis acidification pool
Pass through bypass;Wherein, fine fack is continuous operation, and grizzly bar gap width uses 3~5mm;The filtering of self-cleaning filter
Precision uses 5~20 mesh numbers, according to fine fack water yielding condition intermittent duty, the automatic running when ss suspended solid is more than 100mg/L;
Hydrolysis acidification pool continuous service, hydraulic detention time HRT=4.0~6.0h.
Described is suitable to the modularization integrated approach that soy sauce brewing wastewater is handled, and secondary biochemical module includes anaerobism submodule
With aerobic submodule, the operation of both anaerobism submodule and aerobic submodule arranged in series;Anaerobism submodule includes what is be arranged in parallel
Anaerobic expanded bed and anaerobic fluidized bed, semibatch biological rotating disk and intermittent film of the aerobic submodule including being sequentially connected in series arrangement
Bioreactor.
Described is suitable to the modularization integrated approach that soy sauce brewing wastewater is handled, when the water inlet dissolving from hydrolysis acidification pool
Property COD SCOD<104During mg/L, anaerobism submodule operation anaerobic expanded bed;When entering water-soluble from hydrolysis acidification pool
Solution property COD SCOD >=104During mg/L, the operation of anaerobism submodule is anaerobic fluidized bed;Anaerobic expanded bed and anaerobic fluidized bed
Same apparatus body is shared, conversion process is automatically controlled by changing equipment operational factor.
The described modularization integrated approach for being suitable to soy sauce brewing wastewater processing, semibatch biological rotating disk continuous service,
When secondary biochemical effluent requires that ss suspended solid is less than 15mg/L or total phosphorus TP less than 0.5mg/L less than 10mg/L or total nitrogen TN,
Run intermittent membrane bioreactor.
Described is suitable to the modularization integrated approach that soy sauce brewing wastewater is handled, and three-level advanced treating module includes going here and there successively
It is coupled to mixed flocculation sedimentation basin, fibre turntable filter chamber, activated carbon adsorption tank, disinfection by ultraviolet light groove on pipeline.
Described is suitable to the modularization integrated approach that soy sauce brewing wastewater is handled, and mixed flocculation sedimentation basin is by mixing pit, wadding
Solidifying pond, three units of sedimentation basin are formed by connecting shared same apparatus body, and mixing pit uses mechanical mixture pond, and coagulant is using poly-
Aluminium chloride is closed, the incorporation time of mixing pit is 60s;Flocculation basin is using mechanical flocculation basin, and the reaction time is 12~15min;Precipitation
Pond uses inclined-plate clarifying basin or tube settler, and clear water zone upflow velocity uses 1.2~1.5mm/s.
It is described to be suitable to the modularization integrated approach that soy sauce brewing wastewater is handled, the filtering velocity of fibre turntable filter chamber using 8~
12m3/h.m2, the filter element of fibre turntable filter chamber is continuous service, works as effluent color dilution>When 30, activated carbon adsorption tank is run;It is purple
Outside line disinfection trough continuous service.
The present invention design philosophy be:
The problem of high concentrated organic wastewater produced in process of production for soy sauce brewing enterprise is handled, carries out technique collection
Into with Parametric designing.According to production waste water the characteristics of, and waste water treatment process requirement, such as:Technology maturation is reliable, operation
The principle such as stable, maintenance management is convenient and economic and practical, is selected soy sauce brewing wastewater handling process.
It is easy to the high concentration organic contaminant of degraded because soy sauce brewing wastewater contains, good biodegradability, therefore suitably
Using Biochemical method.Because single anaerobic technique, aerobic process can not realize the height of production Coal Gas Washing Cycling Water organic matter
Effect is removed, and is very necessary by anaerobism and aerobic process cooperation.
Soy sauce brewing wastewater integrated technology method involved in the present invention is made up of three modules:One-level pretreatment module,
Secondary biochemical module, three-level advanced treating module.
One-level pretreatment module mainly sets oil removal and hydrolysis acidification function.Set fine fack, go water removal in compared with
Big suspension, to ensure that subsequent treatment facility can normally be run;Self-cleaning filter is set, less suspension is removed;If
Hydrolysis acidification pool is put, the organic concentration of waste water is reduced, improves B/C ratios, the volume for greatly improving subsequent biochemical processing system is born
Lotus, improves removal efficiency.
Secondary biochemical module mainly sets anaerobism submodule and aerobic submodule, and wherein anaerobism submodule is anaerobic expanded
Bed/anaerobic fluidized bed, aerobic submodule includes semibatch biological rotating disk, intermittent membrane bioreactor, and (segmented modes of A/O bis- are transported
OK).
Anaerobic expanded bed/anaerobic fluidized bed is the anaerobic organism reaction that microbe carrier (i.e. filler) is filled with inside one kind
Device, carrier, specific surface area 900m are used as using new type polyester fiber filtrate2/m3, anaerobe part apposition growth is in filtrate
On, anaerobic organism film is formed, partly the suspension growth between filtrate space, solid-liquid separation stream flows through the filtrate for hanging with biomembrane,
Organic matter in biofilm surface absorption water, is converted by the microbial degradation in biomembrane, is mainly used in dissolubility organic
The high water quality of thing concentration, maximum organic loading is generally in 10~40kgCOD/ (m3D) between, the water after purification is set by draining
Standby to drain into outside pond, produced biogas is collected utilization.
Compared with other anaerobic biological reactors, anaerobic expanded bed and fluidized-bed reactor have following main technique special
Point:
(1) very big ratio surface is provided for the apposition growth of anaerobe as carrier using fine particle filler
Product, reaches the concentration of anaerobic microorganisms in reactor very high, it is general up to 30gVSS/L and more than;
(2) there is very high organic volumetric loading, it is general up to 10~40kgCOD/ (m3D), it is therefore similar handling
During waste water, required hydraulic detention time is shorter;
(3) there is the ability of preferable anti impulsion load, it is stable;
(4) filler in reactor, all the time in expansion or fluidized state, is not in the phenomenon that filler is blocked;
(5) the biosolids residence time in reactor is longer, and excess sludge production is less;
(6) processing of high concentrated organic wastewater is can be applied not only to, the processing of low concentration municipal wastewater can also be applied to.
The difference of anaerobic expanded bed and anaerobic fluidized bed reactor:
(1) upflow liquid velocity in reactor is different;
(2) expansion rate of biofilm particles carrier is different.
Compared with anaerobic expanded bed reactor, in anaerobic fluidized bed reactor, the current upflow velocity used is higher,
Fluidisation of the filler particles in reactor is more strong, therefore between the anaerobic organism film on the waste water and filler in its reactor
Contact it is more close, mass-transfer efficiency more preferably, the removal to Pollutants in Wastewater can be strengthened, so anaerobic fluidized bed reactor
Treatment effect it is higher.
Semibatch biological rotating disk, using two-stage biological rotating disk arranged in series, the operation of one-level turntable intermittent, disc surface has
Machine 12~15g of load BOD5/(m2.d));Two stage biological rotating disk is continuously run.The method of operation of semibatch biological rotating disk can have
Effect improves denitrogenation dephosphorizing efficiency, and with floor space is small, sludge output is few, high treating effect the features such as.
Intermittent membrane bioreactor, is run in A/O modes, and anoxic, aerobic time compare 1:(3~5), aerobic time 8~
12h.Reactor is intake in hypoxic exposure section, in aerobic time section water outlet.The technique can significantly improve out water treatment efficiency, especially
It is the removal for total nitrogen, water outlet can be made to reach one-level A standards, this mode runs that need not to precipitate process, sludge output few.
Both anaerobism submodule and aerobic submodule arranged in series.
Three-level advanced treating module mainly sets mixed flocculation sedimentation basin (by mixing pit, flocculation basin, three units of sedimentation basin
Be formed by connecting shared same apparatus body), fibre turntable filter chamber, activated carbon adsorption tank, disinfection by ultraviolet light submodule.
Mixed flocculation pond (mixing pit and flocculation basin) uses mechanical mixture flocculation mode, and coagulant uses aluminium polychloride.
The major advantage of the quick mixed flocculation of mechanical agitation is good mixing effect, can change after configuration buncher with water and adjust and stir
Machine revolution is mixed, not changed by water is influenceed, and is applicable to the water factory of various different scales, and the loss of flood peak is small.Sedimentation basin is used
Inclined-plate clarifying basin, deposition efficiency is high, and floor space is few.
The filtering velocity of fibre turntable filter chamber uses 8~12m3/h.m2, fibre turntable filter chamber is by fiber-like filter cloth rotating disk mistake
(sewage is filtered in the export-oriented filter disc of filter cloth) collects water after filter by central tube after filter, and each step of filter process is by automatic control
System (microprocessing unit) control processed.It is thus possible to be handled by the automatic control system backwash operation and pool bottom sludge
Operate the regulation on the progress time and frequency, it can be ensured that system is flexibly operated;Made simultaneously by the control system
User can carry out monitoring and remote operation in real time to filtration system.It is simple with equipment, take up an area less, capital expenditure is few, recoil
Leaching requirement is few, and power consumption is few, and management is simple, to take up an area it is conditional in the case of can preferentially use.
Activated carbon adsorption tank is to utilize the performances such as physical absorption, chemisorbed, oxidation, catalysis oxidation and the reduction of activated carbon
The method for treating water of water pollutant is removed, is one of current main method for removing colourity.
Disinfection by ultraviolet light is that the irradiation of water is carried out by ultraviolet, is a photochemistry.
Advantage:Sterilizing efficiency is high, and action time is short, and dangerous small, non-secondary pollution, disinfecting time are short, be not required to build compared with
Big contact chamber, floor space and civil engineering costs greatly reduce, and nor affect on the biotic population of tail water receiving water body.
Mixed flocculation sedimentation basin is continuous service, works as effluent color dilution>When 30, activated carbon adsorption tank, disinfection by ultraviolet light are run
Groove continuous service.
During actual motion, online water quality monitoring system is set in water inlet end, by collecting, dividing to the water quality information for carrying out raw water
Analysis, result is exported to automatic control system, signal is sent from automatic control system to modules or submodule unit, to control
The automatic operating of integrated artistic processed.
The modularization integrated approach that the present invention is handled suitable for soy sauce brewing wastewater, with following technical characterstic:
1st, using of the invention suitable for concentration height, complicated component and big small, fast, the scattered soy sauce brewing wastewater treatment of fluctuation;
2nd, using anaerobic technique of the present invention using anaerobic expanded bed/anaerobic fluidized bed, two techniques share a body and set
It is standby, conversion process is automatically controlled by changing equipment operational factor, cost is saved while saving floor space;
3rd, use sludge output few using aerobic process of the present invention, the technique that mud is not produced even reduces high-concentration industrial dirty
The generation of mud, reduction processing sludge expense, reduces pollution;
4th, high using present invention process composite module degree, it is integrated equipment to be conducive to technical transform, saves space;
5th, it is advanced using present invention process combination technique, COD, nitrogen, phosphorus can be handled simultaneously, and stably reaching standard, water outlet can be again
Make profits use.
Embodiment
As Figure 1-Figure 2, in specific implementation process, the present invention is integrated suitable for the modularization that soy sauce brewing wastewater is handled
The process route of method is water inlet → online water quality monitoring system 1 → one-level pretreatment module 2 → secondary biochemical, 3 → three-level of module
Advanced treating 4 → water outlet of module, detailed process is as follows:
Online water quality monitoring system 1 is set in water inlet end, by collecting, analyzing, by result to the water quality information for carrying out raw water
Output to automatic control system 5, from automatic control system 5 to modules (one-level pretreatment module 2, secondary biochemical module 3,
Three-level advanced treating module 4) or submodule unit send signal, to control the automatic operating of integrated artistic.Sauce after processing
Oily malting effluent is discharged by three-level advanced treating module 4, and the water quality information of water side is exported to automatic control system 5, according to
Influent quality condition, selection operation module and control module operational factor.
Sewage is introduced into one-level pretreatment module 2, and one-level pretreatment module 2 includes three units altogether, is fine fack respectively
A, self-cleaning filter b and hydrolysis acidification pool c, fine fack a, self-cleaning filter b and hydrolysis acidification pool c are sequentially connected in series, thin lattice
Grid a and hydrolysis acidification pool c passes through bypass.Wherein, fine fack a is continuous operation, and grizzly bar gap width uses 3~5mm;From
Filter b is cleaned, filtering accuracy uses 5~20 mesh numbers, and it work as ss suspended solid according to fine fack a water yielding condition intermittent duties
Automatic running during more than 100mg/L;Hydrolysis acidification pool c continuous services, hydraulic detention time HRT=4.0~6.0h.
Secondary biochemical module 3, including anaerobism submodule and aerobic submodule, both anaerobism submodule and aerobic submodule string
Connection arrangement operation.
Anaerobism submodule includes anaerobic expanded bed d and anaerobic fluidized bed e, anaerobic expanded bed d and anaerobic fluidized bed e cloth in parallel
Put.When the water inlet resolvable chemical oxygen demand (SCOD) from hydrolysis acidification pool c<104During mg/L, anaerobism submodule operation anaerobism
Expanded bed d;When the water inlet resolvable chemical oxygen demand (SCOD) >=10 from hydrolysis acidification pool c4During mg/L, anaerobism submodule fortune
The anaerobic fluidized bed e of row;Anaerobic expanded bed d and anaerobic fluidized bed e share same apparatus body, by changing equipment operational factor certainly
Dynamic control conversion process.
Aerobic submodule includes the semibatch biological rotating disk f and intermittent membrane bioreactor g for being sequentially connected in series arrangement
(MBR), semibatch biological rotating disk f continuous services, when secondary biochemical effluent requires that ss suspended solid is less than 10mg/L or total nitrogen TN
When being less than 0.5mg/L less than 15mg/L or total phosphorus TP, intermittent membrane bioreactor g is run.
Three-level advanced treating module 4, including be sequentially connected in series arrangement mixed flocculation sedimentation basin h (by mixing pit, flocculation basin,
Three units of sedimentation basin are formed by connecting shared same apparatus body), fibre turntable filter chamber i, activated carbon adsorption tank j, ultraviolet disappear
Poison tank k.Mixing pit uses mechanical mixture pond, and coagulant uses aluminium polychloride, and the incorporation time of mixing pit is 60s;Flocculation basin
Using mechanical flocculation basin, the reaction time is 12~15min;Sedimentation basin uses inclined-plate clarifying basin (or tube settler), clear water zone
Upflow velocity uses 1.2~1.5mm/s;Fibre turntable filter chamber i filtering velocity uses 8~12m3/h.m2.Fibre turntable filter chamber i mistake
Filter unit is continuous service, works as effluent color dilution>When 30, activated carbon adsorption tank j, disinfection by ultraviolet light groove k continuous services are run.
As a result show, the modularization integrated approach that the present invention is handled suitable for soy sauce brewing wastewater, with following technical characterstic:
1st, suitable for concentration height, complicated component and big small, fast, the scattered soy sauce brewing wastewater treatment of fluctuation;
2nd, anaerobic technique is passed through and changed using anaerobic expanded bed/anaerobic fluidized bed, shared body equipment of two techniques
Equipment operational factor automatically controls conversion process, and cost is saved while saving floor space;
3rd, aerobic process is few using sludge output, the technique that mud is not produced even, reduces the generation of high-concentration industrial sludge, drop
Reduction process sludge expense, reduces pollution;
4th, the process combination degree of modularity is high, and it is integrated equipment to be conducive to technical transform, saves space;
5th, process combination advanced technology, COD, nitrogen, phosphorus, stably reaching standard, water outlet reproducible utilization can be handled simultaneously.