CN106971790B - A kind of cable production combination unit - Google Patents
A kind of cable production combination unit Download PDFInfo
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- CN106971790B CN106971790B CN201710199619.3A CN201710199619A CN106971790B CN 106971790 B CN106971790 B CN 106971790B CN 201710199619 A CN201710199619 A CN 201710199619A CN 106971790 B CN106971790 B CN 106971790B
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- cable
- rack
- operating platform
- bending
- straightener
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- Manufacturing & Machinery (AREA)
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Abstract
The present invention proposes a kind of cable production combination unit, including cable roll, cable straightener, cable clipping device and cable bending device.The configuration of the present invention is simple, novel in design ingenious, of low cost, work efficiency is high；The present invention crosses Cheng Qian in progress cable and is aligned to cable by several straightening rolls so that it is more accurate that cable measures, and avoids the case where data of the cable caused by bending wastes；The limit catch that the present invention is equipped at transmission device can prevent from deviateing in the transmission process of cable；The present invention can reduce the waste of electric power resource by the work of System Control Center Highgrade integration, save production cost；The present invention carries out bending to cable by cable bending device and greatly improves bending efficiency, improves yields.
Description
Technical field
The present invention relates to field of electrical equipment more particularly to a kind of cable production combination units.
Background technology
Currently, the production line of existing civilian cable includes successively：Deep bid cable, cutting are produced (by whole disk cable clamping
It is cut on to other cutting apparatus, lopping is packaged).It is required for 1 to 2 people to participate in per procedure, some processes also need
Want manual operation, and need manually to be connected between each process, for this purpose, between each process there are semi-finished product place place and
Flow of personnel channel, for the semi-finished product of every procedure manually to be transported to subsequent processing.As can be seen that existing civilian cable
Production line not only consumes a large amount of human resources, but also occupies larger space, and the artificial each process that is connected is to operating personnel
Muscle power and skill have higher requirement, therefore inefficiency.
Existing cable production equipment has the following defects：
1, most of existing cable production equipment is excessively huge, and structure is sufficiently complex, and maintenance is very difficult, and cost
It is excessively high；
2, most of cable production equipment is only that the cable come out to cable roll is cut off, during this often
It is carried out by the way of artificial, production efficiency is low；Meanwhile manual type operation can largely influence cable cutting
Situation causes the length of cable cut off different；
3, cable often has the case where deviation and occurs in process of production, this largely causes the difficulty of production
Property, production efficiency is substantially reduced, and the generation of slippery conditions is very common in cable transmission process；
4, currently, cable bending process often still needs manually to be bent, manual operation can make production efficiency drop
Low, defect rate drastically increases.
Therefore, we are it is necessary to improve such a structure, to overcome drawbacks described above.
Invention content
The object of the present invention is to provide a kind of productions of cable to combine the unit.
The present invention is technical solution used by solving its technical problem：
A kind of cable production combination unit, the cable production combination unit include cable roll, are set to cable roll
Cable straightener, cable clipping device and the cable bending device on right side；
The cable roll is by cable roll fixed mount setting in ground upper end；
The cable straightener includes rack and is set to the straightener of machine frame inside, and the straightener is set to rack
On the left of bosom position, the straightener includes several straightening rolls in parallel construction setting, and rightmost side straightening roll end is also
It is connected with idler wheel one, idler wheel one is connect by transmission belt with the idler wheel two of one output shaft end of stepper motor, on the right side of the straightener
Equipped with transmission device, operating platform is additionally provided on the right side of the transmission device end racks；
Cable clipping device is additionally provided between the operating platform and rack, the cable clipping device includes cable clipping
Device frame, the lifting gear being fixed on by fastener at cable clipping rack and the cutting for being set to lifting gear lower end
Machine, the lifting gear include a telescopic cylinder, and the telescopic cylinder cylinder body is fixed on the top of cable clipping device frame, institute
It states retractable air cylinder piston bar lower end and is connected with hoistable platform, the cutting machine is fastened by bolts in hoistable platform lower end；
The packaged type position-limit mechanism that the operating platform includes operating platform rack, is set at operating platform rack,
The operating platform upper end offers a groove, and meter ruler is embedded in groove；
It is additionally provided with the cable bending device on rear side of position-limit mechanism at the operating platform, the cable bending device includes
One hollow cable fixed link and cable bar folder, the cable bar folder are set to cable fixed link end, the cable bending
Machine includes cable bar folder rack, and the cable bar folder rack is fixed on operating platform upper end, and the bar folder includes a step
Stepper motor two, two lower section output shaft end of stepper motor are connected with disk, and the position left and right sides offers rectangular perforation among the disk,
The distance between two rectangular perforation are identical as cable diameter, and two rectangular perforation lower ends are respectively connected with bending baffle.
Further, the transmission device includes driving wheel, driven wheel and belt, and the driving wheel and the driven wheel are equal
It is fixed at rack fuselage by shaft, the driving wheel is located on the right side of driven wheel, passes through between the driving wheel and driven wheel
Belt connects, and rubber antiskid layer is also wrapped on outside the belt；The belt upper end is additionally provided with limit catch, the limiting block
Piece is that two bar shaped steel bodies are arranged in parallel, and the distance of two bar shaped steel bodies makes cable pass through just；On front side of the driving wheel
It is also coaxially connected with runner one, lower end is additionally provided with motor on the right side of the rack, and the motor output shaft end is connected with runner two, institute
Runner one is stated to connect also by belt with the runner two.
Further, the operating platform front and rear sides offer sliding groove, are serrated in the sliding groove, described
Position-limit mechanism includes position-limit mechanism holder, bolt and baffle, and the position-limit mechanism holder includes two quadrate support bars, two branch
Strut is hollow-core construction, is fixed link between two supporting rods of connection, and fixed link centre position offers shape of threads and opens
Hole, a side support bar inner tip are equipped with a servo motor, and servo motor output shaft end extends downward into supporting rod bottom and company
It is connected to gear one, the gear one is engaged with sliding groove, and Serve Motor Control switch is set to position-limit mechanism by connection
Pedestal upper end, another side support bar inner tip are connected with a shaft, and the shaft extends downward into supporting rod bottom and connects
There are gear two, the gear two to be engaged with sliding groove；The bolt passes through shape of threads trepanning and its end is connect with baffle, described
Position is additionally provided with a limiter among baffle bottom.
Further, the cable production combination unit further includes having a System Control Center, the System Control Center
It is connect respectively with limiter, stepper motor one, telescopic cylinder, cutting machine and motor by circuit.
Cable is pulled out and is moved at straightener from arrangement of cable loop, and the stepper motor one at straightener works,
It drives cable to move to the right and carry out cable while mobile and aligns process, after cable carries out aligning process, line
Cable is moved at transmission device, and the rubber antiskid layer coated outside transmission device belt can prevent cable skidding and transmission device
Upper end is additionally provided with limit catch, and limit catch can prevent cable from deviateing in moving process, when cable continues to the right
When being moved at position-limit mechanism, left and right shifting is carried out come the servo motor at regulation position limiting mechanism according to the length of required cable
Meter ruler at dynamic control operations platform is moved to optimum position, when cable is moved at position-limit mechanism limiter, limiter hair
At the number of delivering letters to System Control Center, System Control Center sends signal controling stepping motor one and motor is stopped, system
Control centre sends a signal to that cable clipping device control telescopic cylinder declines and cutting machine work carries out cut-out work, when cutting
System Control Center continues control stepper motor one after the completion of disconnected work, motor works, and System Control Center control is flexible
Cylinder rises and cutting machine is stopped；Cut-out work completes back and the cable that clipping is got off is moved to cable bending device
Place measures the length of cable bending part, and control stepper motor two drives bending baffle to be rotated, bending baffle belt moving-wire
Cable rotation carries out cable and bends process.
The advantage of the invention is that：
1, the configuration of the present invention is simple, novel in design ingenious, of low cost, work efficiency is high；
2, the present invention crosses Cheng Qian in progress cable and is aligned to cable by several straightening rolls so that cable measures more
Accurately, the case where data of the cable caused by bending wastes is avoided；
3, the limit catch that is equipped at transmission device of the present invention can prevent from deviateing in the transmission process of cable；
4, the present invention can reduce the waste of electric power resource by the work of System Control Center Highgrade integration, save life
Produce cost；
5, the present invention carries out bending to cable by cable bending device and greatly improves bending efficiency, improves yields.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of cable production combination unit proposed by the present invention.
Fig. 2 is a kind of structural schematic diagram of the straightener of cable production combination unit proposed by the present invention
Fig. 3 is a kind of structural schematic diagram of the cable clipping device of cable production combination unit proposed by the present invention.
Fig. 4 is a kind of structural schematic diagram of the cable bending device of cable production combination unit proposed by the present invention.
Fig. 5 is a kind of position-limit mechanism structural schematic diagram of cable production combination unit proposed by the present invention.
Fig. 6 is a kind of cable production combination unit System Control Center structural schematic diagram proposed by the present invention.
Number and the corresponding component title represented by letter in figure：
1, cable roll 2, cable straightener 3, cable clipping device 4, cable bending device 5, transmission device 6,
Operating platform 7, position-limit mechanism 8, sliding groove 11, cable roll fixed frame 21, rack 22, straightener 23, straightening roll
24, idler wheel 1, idler wheel 2 26, stepper motor 1, cable clipping device frame 32, lifting gear 33, cutting machine
34, telescopic cylinder 35, hoistable platform 41, cable fixed link 42, cable bar folder 43, cable bar folder rack 44, stepping
Motor 2 45, disk 46, bending baffle 51, driving wheel 52, driven wheel 53, belt 54, limit catch 55, runner one
56, motor 57, runner 2 61, operating platform rack 71, position-limit mechanism holder 72, bolt 73, baffle 74, supporting rod
75, fixed link 76, servo motor 77, gear 1, shaft 79, gear 2 710, limiter
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Diagram and specific embodiment are closed, the present invention is further explained.
As shown in figs 1 to 6, a kind of cable production combination unit proposed by the present invention, the cable production combination unit packet
Cable straightener 2, cable clipping device 3 and the cable bending device 4 for including cable roll 1, being set to 1 right side of cable roll；
The cable roll 1 is set to ground upper end by cable roll fixed frame 11；
The cable straightener 2 includes rack 21 and the straightener 22 being set to inside rack 21, the straightener
22 are set on the left of 21 bosom position of rack, and the straightener 22 includes several straightening rolls 23 in parallel construction setting, most
Right side straightening roll end is also associated with idler wheel 1, the idler wheel that idler wheel 1 passes through transmission belt and one 26 output shaft end of stepper motor
2 25 connections, 22 right side of the straightener are equipped with transmission device 5, and 5 end racks of the transmission device, 21 right side is additionally provided with operation
Platform 6；
Cable clipping device 3 is additionally provided between the operating platform 6 and rack 21, the cable clipping device 3 includes line
Cable clipping device frame 31, the lifting gear 32 being fixed on by fastener at cable clipping rack 31 and it is set to lifting gear
The cutting machine 33 of 32 lower ends, the lifting gear 32 include a telescopic cylinder 34, and 34 cylinder body of the telescopic cylinder is fixed on cable
The top of clipping device frame 31,34 piston-rod lower end of the telescopic cylinder are connected with hoistable platform 35, and the cutting machine 33 is logical
It crosses bolt and is anchored on 35 lower end of hoistable platform；
The operating platform 6 includes operating platform rack 61, the packaged type being set at operating platform rack 61 limit
Mechanism 7,6 upper end of the operating platform offer a groove, meter ruler are embedded in groove；
7 rear side of position-limit mechanism is additionally provided with the cable bending device 4, the cable bending device 4 at the operating platform 6
Including a hollow cable fixed link 41 and cable bar folder 42, the cable bar folder 42 is set to 41 end of cable fixed link,
The cable bar folder 42 includes cable bar folder rack 43, and the cable bar folder rack 43 is fixed on 6 upper end of operating platform,
The bar folder 42 includes a stepper motor 2 44, and 2 44 lower section output shaft end of stepper motor is connected with disk 45, in the disk 45
Between rectangular perforation is offered at left and right sides of position, the distance between two rectangular perforation are identical as cable diameter, and two rectangular to wear
Hole lower end is respectively connected with bending baffle 46.
Further, the transmission device 5 includes driving wheel 51, driven wheel 52 and belt 53, the driving wheel 51 and institute
It states driven wheel 52 to be fixed at 21 fuselage of rack by shaft, the driving wheel 51 is located at 52 right side of driven wheel, the active
It is connected by belt 53 between wheel 51 and driven wheel 52, rubber antiskid layer is also wrapped on outside the belt 53；The belt 53
Upper end is additionally provided with limit catch 54, and the limit catch 54 is arranged in parallel for two bar shaped steel bodies, and two bar shaped steel bodies away from
From just so that cable passes through；51 front side of the driving wheel is also coaxially connected with runner 1, and 21 right side lower end of the rack is also
Equipped with motor 56,56 output shaft end of the motor is connected with runner 2 57, the runner 1 and the runner 2 57 also by
Belt connects.
Further, 6 front and rear sides of the operating platform offer sliding groove 8, are serrated in the sliding groove 8,
The position-limit mechanism 7 includes position-limit mechanism holder 71, bolt 72 and baffle 73, and the position-limit mechanism holder 71 includes two rectangular
Supporting rod 74, two supporting rods 74 are hollow-core construction, are fixed link 75, the fixed link 75 between two supporting rods 74 of connection
Intermediate position offers shape of threads trepanning, and a side support bar inner tip is equipped with a servo motor 76,76 output shaft of servo motor
End extends downward into 74 bottom of supporting rod and is connected with gear 1, and the gear 1 is engaged with sliding groove 8, servo motor 76
Control switch is set to 71 upper end of position-limit mechanism holder by connection, and another side support bar inner tip is connected with a shaft
78, the shaft extends downward into supporting rod bottom and is connected with gear 2 79, and the gear 2 79 is engaged with sliding groove 8；Institute
It states bolt 72 to connect with baffle 73 across shape of threads trepanning and its end, 73 bottom of baffle centre position is additionally provided with a limit
Device 710.
Further, the cable production combination unit further includes having a System Control Center, the System Control Center
It is connect respectively with limiter 710, stepper motor 1, telescopic cylinder 34, cutting machine 33 and motor 56 by circuit.
Stepper motor one controls several straightening rolls and works, can by multiple tracks aligning process after cable enters straightening roll
Bending situation occur to avoid cable causes measurement error occur.
Motor at transmission device drives belt to be rotated, and the rubber antiskid layer coated outside belt can prevent cable
It skids, meanwhile, limit catch can be largely avoided cable and deviate trend.
Cable is pulled out and is moved at straightener from arrangement of cable loop, and the stepper motor one at straightener works,
It drives cable to move to the right and carry out cable while mobile and aligns process, after cable carries out aligning process, line
Cable is moved at transmission device, and the rubber antiskid layer coated outside transmission device belt can prevent cable skidding and transmission device
Upper end is additionally provided with limit catch, and limit catch can prevent cable from deviateing in moving process, when cable continues to the right
When being moved at position-limit mechanism, left and right shifting is carried out come the servo motor at regulation position limiting mechanism according to the length of required cable
Meter ruler at dynamic control operations platform is moved to optimum position, when cable is moved at position-limit mechanism limiter, limiter hair
At the number of delivering letters to System Control Center, System Control Center sends signal controling stepping motor one and motor is stopped, system
Control centre sends a signal to that cable clipping device control telescopic cylinder declines and cutting machine work carries out cut-out work, when cutting
System Control Center continues control stepper motor one after the completion of disconnected work, motor works, and System Control Center control is flexible
Cylinder rises and cutting machine is stopped；Cut-out work completes back and the cable that clipping is got off is moved to cable bending device
Place measures the length of cable bending part, and control stepper motor two drives bending baffle to be rotated, bending baffle belt moving-wire
Cable rotation carries out cable and bends process.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent defines.
Claims (2)
1. a kind of cable production combination unit, it is characterised in that：The cable production combination unit includes cable roll (1), sets
Cable straightener (2), cable clipping device (3) and the cable bending device (4) being placed on the right side of cable roll (1)；
The cable roll (1) is set to ground upper end by cable roll fixed frame (11)；
The cable straightener (2) includes rack (21) and is set to the internal straightener (22) of rack (21), described to rectify
Straight machine (22) is set on the left of rack (21) bosom position, and the straightener (22) includes several rectifying in parallel construction setting
Straight roller (23), rightmost side straightening roll end are also associated with idler wheel one (24), and idler wheel one (24) passes through transmission belt and stepper motor one
(26) idler wheel two (25) connection of output shaft end, straightener (22) right side are equipped with transmission device (5), the transmission device
(5) it is additionally provided with operating platform (6) on the right side of end racks (21)；
Cable clipping device (3), cable clipping device (3) packet are additionally provided between the operating platform (6) and rack (21)
Include cable clipping device frame (31), the lifting gear (32) that is fixed on by fastener at cable clipping rack (31) and setting
Cutting machine (33) in lifting gear (32) lower end, the lifting gear (32) include a telescopic cylinder (34), the flexible gas
Cylinder (34) cylinder body is fixed on the top of cable clipping device frame (31), and telescopic cylinder (34) piston-rod lower end is connected with liter
Platform (35) drops, and the cutting machine (33) is fastened by bolts in hoistable platform (35) lower end；
The packaged type limit that the operating platform (6) includes operating platform rack (61), is set at operating platform rack (61)
Position mechanism (7), operating platform (6) upper end offers a groove, meter ruler is embedded in groove；
The cable bending device (4), the cable bending dress are additionally provided at the operating platform (6) on rear side of position-limit mechanism (7)
It includes a hollow cable fixed link (41) and cable bar folder (42) to set (4), and it is solid that the cable bar folder (42) is set to cable
Fixed pole (41) end, the cable bar folder (42) include cable bar folder rack (43), the cable bar folder rack (43)
It is fixed on operating platform (6) upper end, the bar folder (42) includes a stepper motor two (44), and stepper motor two (44) lower section is defeated
Go out shaft end and be connected with disk (45), the disk (45) offers rectangular perforation at left and right sides of intermediate position, between two rectangular perforation
Distance it is identical as cable diameter, two rectangular perforation lower ends are respectively connected with bending baffle (46)；
The transmission device (5) includes driving wheel (51), driven wheel (52) and belt (53), the driving wheel (51) with it is described from
Driving wheel (52) is fixed on by shaft at rack (21) fuselage, and the driving wheel (51) is located on the right side of driven wheel (52), described
It is connect by belt (53) between driving wheel (51) and driven wheel (52), rubber antiskid is also wrapped on outside the belt (53)
Layer；Belt (53) upper end is additionally provided with limit catch (54), and the limit catch (54) is that two bar shaped steel bodies are arranged in parallel,
And the distance of two bar shaped steel bodies makes cable pass through just；It is also coaxially connected with runner one on front side of the driving wheel (51)
(55), lower end is additionally provided with motor (56) on the right side of the rack (21), and motor (56) output shaft end is connected with runner two (57),
The runner one (55) is connect with the runner two (57) also by belt；
Operating platform (6) front and rear sides offer sliding groove (8), are serrated in the sliding groove (8), the limit
Mechanism (7) includes position-limit mechanism holder (71), bolt (72) and baffle (73), and the position-limit mechanism holder (71) includes two sides
Shape supporting rod (74), two supporting rods (74) are hollow-core construction, are fixed link (75), institute between two supporting rods (74) of connection
It states the intermediate position of fixed link (75) and offers shape of threads trepanning, a side support bar inner tip is equipped with a servo motor (76), watches
Motor (76) output shaft end is taken to extend downward into supporting rod (74) bottom and be connected with gear one (77), the gear one (77) with
Sliding groove (8) engages, and servo motor (76) control switch is set to position-limit mechanism holder (71) upper end by connection, another
Side support bar inner tip is connected with a shaft (78), and the shaft extends downward into supporting rod bottom and is connected with gear two
(79), the gear two (79) is engaged with sliding groove (8)；The bolt (72) is across shape of threads trepanning and its end and baffle
(73) it connects, position is additionally provided with a limiter (710) among baffle (73) bottom.
2. a kind of cable production combination unit according to claim 1, it is characterised in that：The cable production combination unit
Further include having a System Control Center, the System Control Center by circuit respectively with limiter (710), stepper motor one
(26), telescopic cylinder (34), cutting machine (33) and motor (56) connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710199619.3A CN106971790B (en) | 2017-03-30 | 2017-03-30 | A kind of cable production combination unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710199619.3A CN106971790B (en) | 2017-03-30 | 2017-03-30 | A kind of cable production combination unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106971790A CN106971790A (en) | 2017-07-21 |
| CN106971790B true CN106971790B (en) | 2018-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710199619.3A Active CN106971790B (en) | 2017-03-30 | 2017-03-30 | A kind of cable production combination unit |
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| CN (1) | CN106971790B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107160181B (en) * | 2017-07-27 | 2019-04-23 | 漳州市锦成电力设备有限公司 | A kind of busbar automatic moulding assembly line |
| CN108439056B (en) * | 2018-05-02 | 2023-08-04 | 江苏中天科技股份有限公司 | Automatic packing take-up of optical cable fixed length |
| CN109261845B (en) * | 2018-08-31 | 2020-04-10 | 淮南文峰航天电缆有限公司 | Correcting unit of cable transmission |
| CN111370213B (en) * | 2020-05-13 | 2021-06-11 | 国网河南省电力公司濮阳供电公司 | Intelligent production system for lead wires of rack type transformer and working method of intelligent production system |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050005664A1 (en) * | 2003-07-09 | 2005-01-13 | Wesley Scott | System and method for bending strip material to create cutting dies |
| CN205270670U (en) * | 2016-01-17 | 2016-06-01 | 张薛莲 | Automatic clipper of reinforcing bar |
| CN205587575U (en) * | 2016-05-03 | 2016-09-21 | 三峡大学 | Solder wire send traditional thread binding putting automatically |
| CN106451258B (en) * | 2016-12-08 | 2019-04-23 | 国网浙江建德市供电有限公司 | A kind of electric wire automatic processing device |
| CN206947020U (en) * | 2017-03-30 | 2018-01-30 | 嘉兴恒创电力设计研究院有限公司嘉善分公司 | A kind of cable production line |
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