CN106965397A - A kind of injection molding counting control system - Google Patents
A kind of injection molding counting control system Download PDFInfo
- Publication number
- CN106965397A CN106965397A CN201710394900.2A CN201710394900A CN106965397A CN 106965397 A CN106965397 A CN 106965397A CN 201710394900 A CN201710394900 A CN 201710394900A CN 106965397 A CN106965397 A CN 106965397A
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- CN
- China
- Prior art keywords
- counting
- module
- control
- control unit
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/80—Measuring, controlling or regulating of relative position of mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76568—Position
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of injection molding counting control system; its drip irrigation device is the protective cover for including supporting frame, being installed in the fixed die mechanism of supporting frame one end, sliding the dynamic model mechanism for being connected to the supporting frame other end and be installed on supporting frame and wrap up fixed die mechanism and dynamic model mechanism; electric cylinder provided with the sliding of driving dynamic model mechanism on supporting frame; characterized in that, counting control system also includes:Start control module, start control module control electric cylinder and once moved back and forth;Count detection module, count detection module includes the photoelectric sensor switch being installed on the protective cover side wall of correspondence dynamic model mechanism and the up counter coupled with photoelectric sensor switch;Drive module is counted, drive module is counted and controls electric cylinder to move back and forth when receiving counting controling signal, has reached that convenience carries out injection control to injection molding, improves the technique effect of production efficiency.
Description
Technical field
The present invention relates to injection molding field, more particularly to a kind of injection molding counting control system.
Background technology
The operation principle of injection machine is similar to the syringe having an injection, and it is by screw rod(Or plunger)Thrust, by
The molten condition plastified(That is viscous state)Plastic injection enter in the die cavity closed, after cured sizing obtain product work
Skill process.Injection moulding is the process of a circulation, and each cycle mainly includes:Quantifying feed --- fusion plastification --- is applied
Pressure injection, which is penetrated, --- mold filling cooling --- opens mould pickup, takes out mold closing, the next circulation of progress again again after plastic, injection machine is according to modeling
Change mode is divided into plunger-type injection molding machine and screw injection molding machine, can be divided into fluid pressure type again by the kind of drive of machine, it is mechanical and
Hydraulic pressure --- machinery(Connecting rod)Formula, is divided into automatic, semi-automatic, manual injection machine by mode of operation.
It is existing to refer to the Chinese patent that notification number is CN204622445U, it discloses a kind of injection molding, including
Clamping system and adapted to injection system, clamping system include solid plate, and feature is that adapted to injection system is provided with for driving adapted to injection system phase
The servo hydraulic system for making to move for solid plate, servo hydraulic system includes whole shifting oil cylinder and whole shifting oil cylinder hydraulic control machine
Structure, whole shifting oil cylinder is connected with whole shifting oil cylinder hydraulic controlling organization by oil pipe;Advantage is the highly versatile of injection molding, sensitive
Degree and control accuracy are high, can slow down nozzle wear, preventing from cementing leakage and with more preferable mould compatibility and Technological adaptability, cost
It is low.
Existing injection molding includes supporting frame, the fixed die mechanism being fixed on supporting frame and sliding and is connected to branch
Dynamic model mechanism on support body, injection moulding machine control system of the prior art is not easy to enter the time interval of injection molding
Row regulation, the production efficiency of system is not high.
The content of the invention
Injection moulding machine is controlled it is an object of the invention to provide a kind of convenience, the injection molding of production efficiency is improved
Counting control system.
The present invention above-mentioned technical purpose technical scheme is that:
A kind of injection molding counting control system, including supporting frame, the fixed die mechanism for being installed in supporting frame one end, sliding company
It is connected on the dynamic model mechanism of the supporting frame other end and is installed on supporting frame and wraps up fixed die mechanism and dynamic model mechanism
Protective cover, the electric cylinder provided with the sliding of driving dynamic model mechanism on supporting frame, the counting control system also includes:Open
Dynamic control module, the startup control module control electric cylinder is once moved back and forth, and then controls dynamic model mechanism to carry out
Motion;Count detection module, the count detection module includes the photoelectricity being installed on the protective cover side wall of correspondence dynamic model mechanism
Inductive switch and the up counter coupled with photoelectric sensor switch, the up counter is to photoelectric sensor switch break-make
Number of times is counted and exports counting controling signal;Drive module is counted, the counting drive module connection count detects mould
Block and the counting controling signal exported in response to count detection module, the counting drive module are receiving tally control letter
Number when control electric cylinder move back and forth.
By using such scheme, specifically, in use electricity can be controlled by the startup control module of setting
Cylinder of taking offence once is moved back and forth, and photoelectric sensor switch can carry out a break-make in reciprocatory movement is completed, and
Up counter is transmitted a signal to, up counter starts and carries out initial count, and up counter believes tally control
Counting drive module number is transferred to, and drives electric cylinder to be moved by the counting drive module of setting, and then realization
Counting and electric cylinder overall-in-one control schema, improve production efficiency and improve the practicality effect of system.
Preferably, the counting drive module includes:Motion control unit, the motion control unit connection count detection
Module and the counting controling signal exported in response to count detection module, the motion control unit are receiving tally control
Timing controling signal is exported during signal;Kinematic driving unit, the kinematic driving unit connects motion control unit and connect
The elongation of driving electric cylinder and timing retraction when receiving the timing controling signal of motion control unit output.
By using such scheme, electric cylinder is controlled by the motion control unit of setting when in use, transported
Dynamic control unit control electric cylinder carries out elongation and causes dynamic model mechanism cooperates with fixed die mechanism to complete once into die worker to make,
Then control electric cylinder to bounce back by the motion control unit of setting after one end time of interval, so control fixed die mechanism and
Dynamic model mechanism is located remotely from each other, and completes secondary control work, can carry out multigroup control by count detection module when in use.
Preferably, the motion control unit includes:Extend control unit, the elongation control unit connection count detection
Module and the counting controling signal exported in response to count detection module, the elongation control unit are receiving tally control
Output extends control signal and controls electric cylinder to be extended by extending control signal during signal;Timing retracting unit,
The timing retracting unit connection elongation control unit and the elongation control signal exported in response to elongation control unit, it is described
Timing retracting unit timing controlled electric cylinder after elongation terminates is bounced back.
By using such scheme, specifically, the tally control that elongation control unit is exported in response to count detection module
Signal, elongation control unit controls electric cylinder to be extended when in use, and then realizes once into die worker's work, is needed certainly into mould
So cooling a period of time, control electric cylinder to be bounced back by the timing retracting unit of setting after cooling is complete, complete one
Secondary to make into die worker, system operatio is simple and convenient, adds the practicality effect of system.
Preferably, also including:Display module is counted, the counting display module connection count detection module and is shown in real time
Show counts, the counting display module is on protective cover.
By using such scheme, it can implement to show with the counting display module on protective cover by setting when in use
Cheng Mo number of times, it is convenient that workload is grasped, add the practicality effect of system.
Preferably, also including:Closely data transmission module, the closely data transmission module connection count detects mould
Block and the counts information of count detection module is closely transmitted;Data processing module, the data processing mould
Block is handled counts information and by the counts information short range transmission after processing;Upper main frame, it is described on
Position main frame connects data processing module and shown when receiving the counts information of data processing module.
By using such scheme, specifically, when in use, the counts information that count detection module is detected can
By short range transmission module transfer to data processing module, data processing module is handled and analyzed to data, in analysis
After the completion of be transferred to upper main frame, shown by upper main frame, add the practicality effect of system.
Preferably, the closely data transmission module includes NFC data transmitting device.
By using such scheme, specifically, closely data transmission module includes NFC data transmitting device progress data
Transmission, system is easy to use, adds the practicality effect of system.
Preferably, the position sliding of correspondence optoelectronic switch is fixedly connected with cross bar, the photoelectricity on the side wall of protective cover
Switch is fixedly arranged on the side wall of cross bar.
By using such scheme, specifically, photoelectric sensor switch can be moved in the horizontal direction when in use, make
The elongation of electric cylinder or the situation of retraction can must be adjusted, and then control electric cylinder elongation carries out into oneself of mould
Right cool time, add the practicality effect of system.
In summary, the invention has the advantages that:Conveniently to being counted into mould number of times;Add the reality of system
The property used effect;The automaticity of system is high.
Brief description of the drawings
Fig. 1 is injection-moulding machine structure schematic diagram in embodiment;
Fig. 2 is A portions enlarged drawing in Fig. 1;
Fig. 3 is control system block schematic illustration in embodiment;
Fig. 4 is the block schematic illustration of prominent data transfer in embodiment.
In figure, 1, supporting frame;11st, fixed die mechanism;12nd, dynamic model mechanism;13rd, protective cover;131st, chute;132nd, cross bar;
133rd, photoelectric sensor switch;14th, electric cylinder;15th, charactron;2nd, control module is started;3rd, count detection module;4th, count and drive
Dynamic model block;41st, motion control unit;411st, control unit is extended;412nd, timing retracting unit;42nd, kinematic driving unit;5th, count
Number display module;6th, closely data transmission module;7th, data processing module.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.Wherein identical parts identical reference
Represent.It should be noted that below in description the word "front", "rear", "left", "right", the "up" and "down" that use refer to it is attached
Direction in figure, word " bottom surface " and " top surface ", " interior " and " outer " are referred respectively to towards or away from particular elements geometric center
Direction.
Embodiment:A kind of injection molding counting control system, as shown in figure 1, including supporting frame 1, being installed in support frame
The fixed die mechanism 11 of the upper surface one end of body 1, sliding are connected to the dynamic model mechanism 12 of the other end of supporting frame 1 and are installed in support
The protective cover 13 wrapped up on support body 1 and by fixed die mechanism 11 and dynamic model mechanism 12, in supporting frame 1 and dynamic model mechanism 12
Between the electric cylinder 14 provided with the sliding of driving dynamic model mechanism 12, the piston rod of electric cylinder 14 is fixed with dynamic model mechanism 12 to be connected
Connect, the fixed seat of electric cylinder 14 is fixedly connected with supporting frame 1.
With reference to Fig. 1 and Fig. 2, edge is provided with the corresponding side wall of protective cover 13 between dynamic model mechanism 12 and fixed die mechanism 11
Horizontally arranged chute 131 and in chute 131 sliding be fixedly connected with cross bar 132.
With reference to Fig. 3 and Fig. 4, injection molding counting control system also includes starting control module 2, count detection module 3, meter
Number drive module 4, counting display module 5, closely data transmission module 6, data processing module 7 and upper main frame.
Starting control module 2 includes controlling cylinder to complete once elongation and the driver shunk and the electricity for connecting starter
Electromagnetic valve component, count detection module 3 includes the photoelectric sensor switch 133 and and photoelectric sensor switch being fixedly arranged on cross bar 132
Detection module 3, which is counted, in the up counter of 133 connections, starting module control telescopic process passes through the He of photoelectric sensor switch 133
The cooperation of up counter completes a counting process;And counting controling signal is exported after the completion of counting.
Counting drive module 4 includes motion control unit 41 and kinematic driving unit 42, specifically, motion control unit 41
Including elongation control unit 411 and timing retracting unit 412;
Elongation control unit 411 includes the timing means that control cylinder is extended, and electric cylinder 14 is extended to control to move
Mold mechanism 12 is moved towards fixed die mechanism 11, when electric cylinder 14 drives the mould between fixed die mechanism 11 and dynamic model structure mutual
During contact, the timing of timing means is completed, and cylinder stops elongation, and timing means is also associated with time-delay mechanism, and time-delay mechanism is fixed
When device timing terminate after start start, and be delayed transmit a signal to timing retracting unit 412, the time of delay is into mould
With the summation of cool time, timing retracting unit 412 mainly includes reclaiming control magnetic valve, reclaims control magnetic valve and is receiving
Control electric cylinder 14 is bounced back during the signal of time delay module output, is finally completed the work that once extends and bounce back, is counted inspection
Surveying module 3 can control electric cylinder 14 to complete elongation and the work shunk always in counting process.
The multigroup numerical pipe 15 that display module 5 includes being installed on the side wall of protective cover 13 is counted, display module 5 is counted and connects
Up counter and to up counter count number of times counted and shown.
Closely data transmission module 6 includes the NFC data transmitting device of connection count detection module 3, NFC data transmission
Device can realize that the short range transmission and transmission speed of data are fast, and strong antijamming capability, data processing module 7 includes data
Processor, after data processor is handled the counts information exported via NFC data transmitting device and will handled
Signal be transferred to upper main frame, upper main frame is detected in operating room by upper main frame to the number of times into mould, if
It is standby simple to operate.
Specific operation process is as follows:
By controlling electromagnetic valve component to control electric cylinder 14 to complete work of once stretching when using, add in flexible complete process
Method counter is once counted by photoelectric sensor switch 133, while the output counting controling signal that is delayed, extends control unit
411 control the timing means that cylinder is extended when receiving counting controling signal, and electric cylinder 14 is extended to control
Dynamic model mechanism 12 is moved towards fixed die mechanism 11, when electric cylinder 14 drives the mould phase between fixed die mechanism 11 and dynamic model structure
Mutually during contact, the timing of timing means is completed, and cylinder stops elongation, and timing means is also associated with time-delay mechanism, and time-delay mechanism exists
Timing means timing starts to start after terminating, and delay transmits a signal to timing retracting unit 412, and the time of delay is into
Mould and the summation of cool time, timing retracting unit 412 mainly include reclaiming control magnetic valve, reclaim control magnetic valve and are receiving
To time delay module export signal when control electric cylinder 14 bounced back, be finally completed once elongation and retraction work, addition
Counter often counts a secondary control electric cylinder 14 and completes work of once stretching.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art
Member can make the modification without creative contribution to the present embodiment as needed after this specification is read, but as long as at this
All protected in the right of invention by Patent Law.
Claims (7)
1. a kind of injection molding counting control system, including supporting frame (1), the cover half machine for being installed in supporting frame (1) one end
Structure (11), sliding are connected to the dynamic model mechanism (12) of supporting frame (1) other end and are installed on supporting frame (1) and incite somebody to action
The protective cover (13) of fixed die mechanism (11) and dynamic model mechanism (12) parcel, provided with driving dynamic model mechanism on supporting frame (1)
(12) electric cylinder (14) of sliding, it is characterised in that the counting control system also includes:
Start control module (2), startup control module (2) the control electric cylinder (14) is once moved back and forth, and then
Control dynamic model mechanism (12) is moved;
Count detection module (3), the count detection module (3) includes being installed in the protective cover (13) of correspondence dynamic model mechanism (12)
Photoelectric sensor switch (133) on the wall of side and the up counter with photoelectric sensor switch (133) coupling, the plus coujnt
Device is counted to the number of times of photoelectric sensor switch (133) break-make and exports counting controling signal;
Drive module (4) is counted, it is described to count drive module (4) connection count detection module (3) and in response to count detection
The counting controling signal of module (3) output, the counting drive module (4) controls electronic gas when receiving counting controling signal
Cylinder (14) moves back and forth.
2. a kind of injection molding counting control system according to claim 1, it is characterised in that the counting drive module
(4) include:
Motion control unit (41), motion control unit (41) the connection count detection module (3) and in response to count examine
The counting controling signal of module (3) output is surveyed, the motion control unit (41) exports fixed when receiving counting controling signal
When control signal;
Kinematic driving unit (42), the kinematic driving unit (42) connects motion control unit (41) and is receiving motion
Driving electric cylinder (14) elongation and timing retraction during the timing controling signal of control unit (41) output.
3. a kind of injection molding counting control system according to claim 2, it is characterised in that the motion control unit
(41) include:
Control unit (411) is extended, it is described to extend control unit (411) connection count detection module (3) and in response to counting
The counting controling signal of detection module (3) output, the elongation control unit (411) exports when receiving counting controling signal
Extend control signal and control electric cylinder (14) to be extended by extending control signal;
Timing retracting unit (412), timing retracting unit (412) connection extends control unit (411) and in response to stretching
The elongation control signal of long control unit (411) output, the timing retracting unit (412) timing controlled electricity after elongation terminates
Cylinder (14) of taking offence is bounced back.
4. a kind of injection molding counting control system according to claim 1, it is characterised in that also include:
Count display module (5), in real time described counting display module (5) connection count detection module (3) and display counting time
Number, the counting display module (5) is on protective cover (13).
5. a kind of injection molding counting control system according to claim 1, it is characterised in that also include:
Closely data transmission module (6), closely data transmission module (6) the connection count detection module (3) and will
The counts information of count detection module (3) is closely transmitted;
Data processing module (7), the data processing module (7) is handled counts information and by the meter after processing
Number number information short range transmission;
Upper main frame, the upper main frame connects data processing module (7) and is receiving the counting of data processing module (7)
Shown during number information.
6. a kind of injection molding counting control system according to claim 5, it is characterised in that:The closely data are passed
Defeated module (6) includes NFC data transmitting device.
7. a kind of injection molding counting control system according to claim 1, it is characterised in that:Side in protective cover (13)
The position sliding of correspondence optoelectronic switch is fixedly connected with cross bar (132) on wall, and the optoelectronic switch is fixedly arranged on the side of cross bar (132)
On wall.
Priority Applications (1)
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CN201710394900.2A CN106965397A (en) | 2017-05-30 | 2017-05-30 | A kind of injection molding counting control system |
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CN201710394900.2A CN106965397A (en) | 2017-05-30 | 2017-05-30 | A kind of injection molding counting control system |
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CN106003589A (en) * | 2016-06-29 | 2016-10-12 | 苏州天朋精密元器件有限公司 | Plastic mold with counting function |
CN206840654U (en) * | 2017-05-30 | 2018-01-05 | 天津颐和中威精密机器有限公司 | A kind of injection molding counting control system |
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Patent Citations (10)
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CN2736150Y (en) * | 2003-11-03 | 2005-10-26 | 北京诚信昌科贸公司 | Full electronic servo control system used for plastic injection moulding machine |
CN1765611A (en) * | 2004-11-12 | 2006-05-03 | 侯金来 | Plastic jetting-moulding machine control device and method |
US20070048398A1 (en) * | 2005-08-25 | 2007-03-01 | Makoto Tsuji | Clamping system and clamping method |
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