A aluminum plate coiling apparatus for auto-parts production
Technical Field
The invention relates to an aluminum plate coiling device for automobile accessory production.
Background
Under the global great situation of advocating energy conservation and environmental protection, the application of light-weight technology in the automobile industry is pushed to the future. The application of the aluminum alloy plate for the automobile panel is a simple and effective lightweight mode. The automobile aluminum plate is one of high-end aluminum alloy varieties, and due to the severe requirements on service performance (forming, connecting and the like) and surface quality, the automobile aluminum plate also provides more precise control and management requirements for the processing process of raw materials. The core technology of automobile aluminum plate production is continuous annealing heat treatment and surface treatment, heating furnace, hot rolling mill, coiling machine, cold rolling mill and air cushion type continuous heat treatment furnace. In the processing of auto-parts, often need carry out arc processing to aluminum plate, aluminum material coiling apparatus can be convenient for curl the operation to aluminum plate.
Disclosure of Invention
The invention aims to provide an aluminum plate coiling device for automobile accessory production, which is simple in structural design and convenient to operate and use, can guide an aluminum plate through a guide mechanism, ensures that the aluminum plate is attached to the surface of a guide roller, and is matched with a curling mechanism for use, so that the curling operation of the aluminum plate is more convenient and faster, and the curling quality of the aluminum plate is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides an aluminum plate coiling apparatus for auto-parts production, includes the workstation, its characterized in that: be provided with guiding mechanism and curling mechanism on the workstation, guiding mechanism includes fixed support body and guide roll, fixed support body includes fixed block and gag lever post, the fixed block is connected with the workstation, the gag lever post is connected with the fixed block, the guide roll is connected with the gag lever post through the bracket body, the bracket body includes T type pole and clamping cardboard, the clamping cardboard is located the upper and lower both sides of T type pole, the guide roll includes first guide roll and second guide roll, first guide roll and second guide roll down set gradually on T type pole from last, curling mechanism includes curling motor and curling roller, curling motor is located the workstation, curling motor is connected with curling roller through the connecting piece, curling roller includes first curling roller and the second curling roller that from left to right sets gradually.
Further, the connecting piece is including installation piece and connection loop bar, the left and right sides of installation piece all is provided with the connection loop bar, the motor shaft of crimping motor is connected with the installation piece, the one end of first curling roller and second curling roller is connected with the connection loop bar, through connecting plate fixed connection between the other end of first curling roller and second curling roller, the design of installation piece and connection loop bar can be convenient for first curling roller, the connection between second curling roller and the crimping motor, and reasonable design, high durability and convenient use.
Further, be provided with two rows of bosses of longitudinal symmetry on the fixed block, the boss passes through connecting screw and fixed block fixed connection, and form the draw-in groove between two rows of bosses from top to bottom, draw-in groove and gag lever post phase-match, the gag lever post joint is in the draw-in groove, the design of two rows of bosses from top to bottom can be convenient for the joint between gag lever post and the fixed block fixed, structural design is ingenious, it is convenient to install and dismantle, connecting screw's design can improve the joint strength between boss and the fixed block, improve the stability of whole structure.
Further, still including the design piece, the design piece is located the left side of crimping mechanism, and the design piece passes through dead lever and workstation fixed connection, is provided with arc setting groove on the design piece, and the design of design piece can carry out the design effect to the aluminum plate radian after curling, improves the quality that aluminum plate curls, decorates the design through the uneven face of arc setting groove on the design piece on with the arcwall face for more mellow and smooth of arcwall face.
Furthermore, the clamping rod is fixedly connected with the T-shaped rod through the connecting rod, the clamping rod and the T-shaped rod can be conveniently installed due to the design of the connecting rod, and the installation operation steps are simplified.
Further, all be provided with the clamping spout on the upper and lower both sides face of gag lever post, all be provided with the clamping fixture block on the opposite face of two clamping cardboards, clamping fixture block and clamping spout phase-match, the embedding of clamping fixture block will clamping cardboard and the spacing joint of gag lever post in the clamping spout, the design of clamping spout and clamping fixture block can be convenient for the spacing between clamping cardboard and the gag lever post is connected, can adjust the distance length between guide roll and the curling roller through the position of adjustment clamping fixture block in the clamping spout simultaneously, thereby change the radian size that curls of aluminium sheet, make the radian that curls more accord with actual processing requirement.
Furthermore, the first guide roller and the second guide roller are connected with the T-shaped rod through a clamping plate, the clamping plate is rotatably connected with the T-shaped rod through a rotating shaft, the clamping plate is provided with a mounting hole, the T-shaped rod is provided with a connecting hole corresponding to the mounting hole, the rotating shaft sequentially penetrates through the mounting hole and the connecting hole to connect the clamping plate with the T-shaped rod, the design of the clamping plate can facilitate the connection and fixation between the first guide roller and the T-shaped rod and the second guide roller and the T-shaped rod, the installation and the disassembly are convenient, the angles of the first guide roller and the second guide roller can be adjusted through the design of the rotating shaft, the right end surfaces of the first guide roller and the second guide roller are ensured to be on the same vertical plane, thereby ensure that aluminium plate and first guide roll and the second wire roller between closely laminating, the design of mounting hole and connecting hole can be convenient for the axis of rotation and joint board, the connection between the T type pole, structural design is reasonable.
Further, be provided with the operation display screen on the preceding terminal surface of workstation, the operation display screen passes through fixed plate and workstation fixed connection, and the design of operation display screen can be convenient for the aluminum product and batch the setting of data to the radian that curls of effective control aluminum product, and can monitor the process of curling of aluminum product constantly, improve the operation security performance.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
1. according to the invention, the curling of the aluminum plate is guided by the guide mechanism, so that the curling effect of the aluminum plate is better, the actual operation is facilitated, the curling operation is carried out on the aluminum plate by the curling mechanism, the overall structural design is more reasonable and compact, and finally, the curled arc-shaped surface is modified by the shaping block, so that the arc-shaped surface is more round and smooth, and the curling quality is further improved;
2. the method comprises the steps of firstly, adjusting the distance between a guide roller and a curling roller according to the curling radian requirement of the aluminum plate, then adjusting the angle between a first guide roller and a second guide roller, ensuring that the right end faces of the first guide roller and the second guide roller are on the same vertical plane, ensuring that the aluminum plate is tightly attached to the first guide roller and the second guide roller, facilitating the curling operation of the aluminum plate, then placing the aluminum plate to be curled between the first curling roller and the second curling roller, driving the aluminum plate to rotate by a curling motor, carrying out the curling operation on the aluminum plate, and modifying and shaping the arc-shaped face in an arc-shaped shaping groove of a shaping block after the curling operation of the aluminum plate;
the aluminum plate curling device is high in practicability, simple in structural design and convenient to operate and use, the aluminum plate can be guided through the guide mechanism, the aluminum plate is ensured to be attached to the surface of the guide roller, and then the aluminum plate is matched with the curling mechanism for use, so that the curling operation of the aluminum plate is more convenient and faster, and the curling quality of the aluminum material is improved.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural view of an aluminum plate coiling apparatus for automobile part production according to the present invention;
FIG. 2 is a schematic view of an installation structure between a guide roll and a fixing frame body according to the present invention;
FIG. 3 is a schematic view of the mounting structure between the T-shaped bar and the clamping plate of the present invention;
FIG. 4 is a schematic view of the installation structure of the guide roller and the clamping plate in the present invention;
FIG. 5 is a schematic view of the crimping mechanism of the present invention;
FIG. 6 is a schematic structural diagram of a sizing block according to the present invention;
fig. 7 is a working state diagram of the present invention.
In the figure: 1-a workbench; 2-a guiding mechanism; 3-a crimping mechanism; 4, fixing blocks; 5-a limiting rod; 6-T shaped bar; 7-clamping the clamping plate; 8-a first guide roll; 9-a second guide roll; 10-a crimping motor; 11-a connector; 12-a first crimping roller; 13-a second crimping roller; 14-a mounting block; 15-connecting a loop bar; 16-a motor shaft; 17-a connecting plate; 18-a reinforcing block; 19-a connection screw; 20-a fixing rod; 21-a shaping block; 22-arc shaped fixed slot; 23-a connecting rod; 24-a clamping chute; 25-clamping a fixture block; 26-a clamping plate; 27-a rotating shaft; 28-mounting holes; 29-connecting hole; 30-operating a display screen; 31-fixing plate.
Detailed Description
As shown in figures 1 to 7, the aluminum plate reeling device for automobile accessory production comprises a workbench 1, a guide mechanism 2 and a curling mechanism 3 are arranged on the workbench 1, the guide mechanism 2 comprises a fixing frame body and a guide roller, the fixing frame body comprises a fixing block 4 and a limiting rod 5, the fixing block 4 is connected with the workbench 1, the limiting rod 5 is connected with the fixing block 4, two rows of reinforcing blocks 18 which are symmetrical up and down are arranged on the fixing block 4, the reinforcing blocks 18 are fixedly connected with the fixing block 4 through connecting screws 19, clamping grooves are formed between the upper row of reinforcing blocks and the lower row of reinforcing blocks 18 and are matched with the limiting rod 5, the limiting rod 5 is clamped in the clamping grooves, the upper row of reinforcing blocks and the lower row of reinforcing blocks 18 can be conveniently clamped and fixed between the limiting rod 5 and the fixing block 4, the structure design is ingenious, the installation and the disassembly are convenient, the connecting screws 19 can improve the connecting strength between the reinforcing blocks, the stability of the whole structure is improved, the guide roll is connected with the limiting rod 5 through the bracket body, the bracket body comprises a T-shaped rod 6 and an embedded clamping plate 7, the embedded clamping plate 7 is positioned at the upper side and the lower side of the T-shaped rod 6, the embedded clamping rod is fixedly connected with the T-shaped rod 6 through a connecting rod 23, the connecting rod 23 is designed to facilitate the installation between the embedded clamping rod and the T-shaped rod 6, the installation operation steps are simplified, the embedded sliding grooves 24 are respectively arranged at the upper side and the lower side of the limiting rod 5, the embedded clamping blocks 25 are respectively arranged on the opposite surfaces of the two embedded clamping plates 7, the embedded clamping blocks 25 are matched with the embedded sliding grooves 24, the embedded clamping blocks 25 are embedded in the embedded sliding grooves 24 to limit and clamp the embedded clamping plate 7 and the limiting rod 5, the design of the embedded sliding grooves 24 and the embedded clamping blocks 25 can facilitate the limit connection between the embedded clamping plates 7 and the limiting rod 5, and simultaneously, the distance between the guide roll and the curling roll can be adjusted by adjusting the positions of the, thereby changing the size of the curling radian of the aluminum plate, leading the curling radian to be more in line with the actual processing requirement, the guide roller comprises a first guide roller 8 and a second guide roller 9, the first guide roller 8 and the second guide roller are sequentially arranged on the T-shaped rod 6 from top to bottom, the first guide roller 8 and the second guide roller 9 are connected with the T-shaped rod 6 through a clamping plate 26, the clamping plate 26 is rotatably connected with the T-shaped rod 6 through a rotating shaft 27, the clamping plate 26 is provided with a mounting hole 28, the T-shaped rod 6 is provided with a connecting hole 29 corresponding to the mounting hole 28, the rotating shaft 27 sequentially penetrates through the mounting hole 28 and the connecting hole 29 to connect the clamping plate 26 with the T-shaped rod 6, the design of the clamping plate 26 can facilitate the connection and fixation between the first guide roller 8, the second guide roller and the T-shaped rod 6, the installation and the disassembly are convenient, and the angles of the first guide roller 8 and the second guide roller 9 can be adjusted through the design of the, ensure that the right-hand member face of first guide roll 8 and second guide roll 9 is on same perpendicular to ensure closely laminating between aluminum plate and first guide roll 8 and the second wire guide roll, the design of mounting hole 28 and connecting hole 29 can be convenient for be connected between axis of rotation 27 and joint board 26, the T type pole 6, structural design is reasonable.
Crimping mechanism 3 includes crimping motor 10 and curling roller, crimping motor 10 is located workstation 1, crimping motor 10 is connected with the curling roller through connecting piece 11, connecting piece 11 is including installation piece 14 and adapter sleeve 15, the left and right sides of installation piece 14 all is provided with adapter sleeve 15, crimping motor 10's motor shaft 16 is connected with installation piece 14, the one end of first curling roller 12 and second curling roller 13 is connected with adapter sleeve 15, through connecting plate 17 fixed connection between the other end of first curling roller 12 and second curling roller 13, first curling roller 12 can be convenient for in installation piece 14 and adapter sleeve 15's design, the connection between second curling roller 13 and the curling motor 10, and reasonable in design, high durability and convenient use, the curling roller includes first curling roller 12 and the second curling roller 13 that set gradually from left to right.
Still include the shaping piece 21, shaping piece 21 is located the left side of crimping mechanism 3, shaping piece 21 passes through dead lever 20 and 1 fixed connection of workstation, be provided with arc shaped groove 22 on the shaping piece 21, shaping piece 21's design can carry out the design to the aluminum plate radian after curling, improve the quality that aluminum plate curls, the uneven surface on with the arcwall face is decorated and is finalized the design through arc shaped groove 22 on the shaping piece 21, make more mellow and smooth of arcwall face, be provided with operation display screen 30 on the preceding terminal surface of workstation 1, operation display screen 30 passes through fixed plate 31 and 1 fixed connection of workstation, the setting of data can be conveniently coiled to the aluminum product to operation display screen 30's design, thereby the curling radian of effective control aluminum product, and can monitor the crimping process of aluminum product constantly, the operation safety performance is improved.
According to the invention, the curling of the aluminum plate is guided by the guide mechanism 2, so that the curling effect of the aluminum plate is better, the actual operation is facilitated, the curling operation is carried out on the aluminum plate by the curling mechanism 3, the overall structural design is more reasonable and compact, and finally, the curled arc-shaped surface is modified by the shaping block 21, so that the arc-shaped surface is more round and smooth, and the curling quality is further improved.
The method comprises the steps of firstly, adjusting the distance between a guide roller and a curling roller according to the curling radian requirement of the aluminum plate, then adjusting the angle between a first guide roller 8 and a second guide roller 9, ensuring that the right end faces of the first guide roller 8 and the second guide roller 9 are on the same vertical plane, ensuring that the aluminum plate is tightly attached to the first guide roller 8 and the second guide roller 9, facilitating the curling operation of the aluminum plate, then placing the aluminum plate to be curled between a first curling roller 12 and a second curling roller 13, driving the aluminum plate to rotate by a curling motor 10, thereby curling the aluminum plate, and modifying and shaping the arc-shaped face in an arc-shaped groove 22 of a shaping block 21 after the curling operation of the aluminum plate.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.