CN106958016B - A kind of preparation method of aluminium alloy base densification anti-corrosion MFI zeolite membrane - Google Patents

A kind of preparation method of aluminium alloy base densification anti-corrosion MFI zeolite membrane Download PDF

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Publication number
CN106958016B
CN106958016B CN201610021241.3A CN201610021241A CN106958016B CN 106958016 B CN106958016 B CN 106958016B CN 201610021241 A CN201610021241 A CN 201610021241A CN 106958016 B CN106958016 B CN 106958016B
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aluminium alloy
zeolite membrane
corrosion
preparation
densification
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CN106958016A (en
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仝晓强
张娜
安冬敏
成业
周青军
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Civil Aviation University of China
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Civil Aviation University of China
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/04Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof using at least one organic template directing agent, e.g. an ionic quaternary ammonium compound or an aminated compound
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM

Abstract

The invention belongs to Metal surface anti-corrosion coatings arts, and in particular to a kind of preparation method of densification anti-corrosion zeolite membrane, this method includes metal substrate pre-treatment, colloidal sol is prepared and three steps of hydrothermal synthesis.For the present invention using a kind of anodizing technology to the fabricated in situ for carrying out zeolite membrane after aluminium alloy progress pre-treatment again, obtained zeolite membrane is finer and close than the zeolite membrane grown without anodized direct in-situ, has excellent anti-corrosion capability.The preparation method is easy to operate and is not limited by metal substrate shape, it is the new process for developing fine and close anti-corrosion zeolite coating, the good and environmentally friendly thus of the invention popularization of prepared zeolite coating high mechanical strength, coating binding force has good society, bad border and economic benefit.

Description

A kind of preparation method of aluminium alloy base densification anti-corrosion MFI zeolite membrane
Technical field
The invention belongs to Metal surface anti-corrosions, wear-resisting functions coat preparing technology field, and in particular to one kind is in anodic oxygen The method of aluminum alloy surface growth in situ densification zeolite coating after change, so that aluminum alloy surface corrosion resistance greatly improves, it is real Existing application of the zeolite membrane in terms of anti-corrosion of metal.
Background technique
Aluminium alloy is the widely applied metalloid of industry, metallic aluminium specific strength and specific stiffness is high, machinability is strong and It is resourceful, it is anticipated that aluminium alloy will be still one of most important metal material in future.However in aluminium alloy application process Corrosion can not be ignored, on the one hand the corrosion of aluminium alloy causes to waste, and articles made of aluminium alloy is on the other hand made to there is greatly safety Hidden danger.
Using anti-corrosive metal coating as the starting point, countries in the world develop a variety of corrosive protection of aluminium alloy technologies at present, mainly there is sun Pole oxidation, chemical composition coating, plating and chemical plating etc..Wherein efficiently and what is be used widely is chemical composition coating containing chromium, Compare typically Dacroment (DCROMET) coating (zinc-chromium coating), however this type coating can be released in the production and use process The Cr VI for putting carcinogenicity poisons organism larger.Therefore, new and effective and environmentally friendly chromiumfree conversion corrosion-inhibiting coating Exploitation is industry and academia's focus of attention.
Zeolite is the crystal (aperture is less than 0.2nm) of a kind of micropore alumino-silicate, and people often utilize its porous structure The substance of molecular scale is separated, therefore is called molecular sieve.The application of zeolite membrane early stage is concentrated mainly on the separation and catalysis of substance In the process, International Minerals in 1988 and chemical company for the first time using natural zeolite as corrosion-inhibiting coating filler (US4738720) into Row exploitation use, 2001 tight Yushan et al. for the first time aluminum alloy surface growth in situ MFI zeolite coating and to its antiseptic property into Row characterization (ELECTROCHEM SOLID ST.2001,4, B23-26), Dong Yanjuan in 2014 et al. are in situ after gel by first applying The secondary synthesis technology of growth grows MFI zeolite coating (CN103818089 A) in 1060 aluminum alloy surfaces, the results showed that, aluminium The high silicon MFI-type molecular screen membrane of alloy surface has good antiseptic property.However direct in-situ is grown at present or two is secondary Long anti-corrosion MFI zeolite coating is not fine and close, and there is zeolite intergranular gaps, this is not to manage very much for anti-corrosion effect Think.Anodizing technology is industrial more mature valve metal process for treating surface, and the technical matters is simple, can close in aluminium Gold surface obtains the alumina layer of one layer of nano aperture.The alumina layer is coarse, surface can larger, good hydrophilic property, be used for The growth substrate of zeolite membrane is easier to induce and promote the nucleation of zeolite crystal, and then is conducive to aluminum alloy surface densification anti-corrosion zeolite The formation of film.
Summary of the invention
It is an object of the invention to overcome the shortcomings of existing aluminium alloy base zeolite membrane growing technology, a kind of new, sun is provided The technology of preparing of growth in situ MFI zeolite membrane again after the oxidation pre-treatment of pole.Using the MFI zeolite membrane densification of this method preparation, even It is continuous and uniform, there is preferable anticorrosion effect.
The specific technical solution of the present invention is as follows:
The present invention provides a kind of preparation method of aluminium alloy base densification anti-corrosion MFI zeolite membrane, the method includes such as Lower step:
Step 1: the aluminium alloy substrate of selection is dipped in the beaker equipped with acetone, ultrasound 5 minutes in ultrasonic machine, and It is rinsed under tap water.
Step 2: using constant voltage dc source as power supply unit, anodic oxygen is carried out in the sulfuric acid electrolyte of 150~200g/L Change, setting electric current density is 10~15mA/cm2, the time is 30~60 minutes.Guarantee that electrolyte temperature is not in electrolytic process simultaneously More than 26 DEG C.
Step 3: after anodic oxidation, taking out aluminum substrate, rinsed well with deionized water, drying can obtain anodized aluminum Piece.
Step 4: with the tetrapropylammonium hydroxide solution for analyzing pure silester (TEOS), mass fraction is 25% (TPAOH), high-purity aluminum foil (Al), analysis pure cerium hydroxide sodium (NaOH) and deionized water (H2O colloidal sol is made) with mol ratio Meter, ethyl orthosilicate: tetrapropylammonium hydroxide: sodium hydroxide: water: aluminium=1: 0.12~0.2: 0.50~0.7: 30~100: 0 ~0.1.
Step 5: gained anodic alumina film in step 3 being immersed in the colloidal sol in step 4, in 150~200 DEG C of crystallization 16 ~48 hours.Washing is carried out after crystallization to dry, and obtains the aluminium alloy substrate with fine and close zeolite coating.
Aluminium alloy cleaning in step 1 should repeat twice, better effect.
Above-mentioned 1060 aluminium alloy of aluminium alloy model.
The present invention is first handled aluminium alloy substrate by way of anodic oxidation, then recycles Situ Hydrothermal growth Technology prepares fine and close zeolite coating on it, there is following advantage compared with prior art:
(1) anodized simple process employed in the present invention, cost is relatively low, is easy to heavy industrialization pushes away Extensively.
(2) technique involved in the present invention is not limited by aluminium alloy substrate shape, is suitble in the shaped aluminium alloy of institute The preparation of surface progress densification MFI zeolite coating.
(3) it is continuous and fine and close that resulting aluminium alloy base MFI zeolite membrane is prepared in the present invention, can be played good corrosion-resistant Effect.
Detailed description of the invention
What Fig. 1 was provided is the electron scanning micrograph after the cleaning of 1 aluminium alloy substrate of embodiment.
What Fig. 2 was provided is the electron scanning micrograph after 1 aluminium alloy anode oxide of embodiment.
What Fig. 3 was provided is the scanning electron microscope photograph after 1 Anodising aluminium alloy surface of embodiment growth MFI zeolite coating Piece.
What Fig. 4 was provided is the scanning electron microscope photograph in embodiment 2 after aluminum alloy surface growth in situ MFI zeolite coating Piece.
Specific embodiment
The present invention is further described through combined with specific embodiments below.
50mm × 30mm × 1mm specification aluminium alloy is used in following examples, aluminium alloy model 1060, reactor is equal For the stainless steel cauldron of 100ml polytetrafluoro liner
Embodiment 1
(1) the aluminium alloy substrate of selected specification is dipped in the beaker equipped with acetone, and ultrasound 5 minutes in ultrasonic machine, It is dried with, repeating to be cleaned by ultrasonic with acetone after rinsing with ruinning water without vacuum after dirt.
(2) sulfuric acid solution for preparing 180g/L, using stereotype as cathode, the aluminium flake after step (1) cleaning is anode in sulfuric acid Anodic oxidation is carried out in solution, setting electric current density is 15mA/cm2, the time is 45 minutes, measures electrolyte temperature in experiment at any time Degree guarantees that electrolyte temperature is no more than 26 DEG C in electrolytic process.
(3) first 0.64g sodium hydroxide is added in 41.4ml deionized water, 0.001g aluminium is added while stirring Foil, continuing stirring dissolves aluminium foil, and 3.25ml tetrapropylammonium hydroxide solution (quality is added dropwise in the above solution after aluminium foil dissolution Score is 25%), until solution is uniformly mixed, 2.27ml ethyl orthosilicate to be finally gradually dropped in mixed solution, mole is matched Than for 0.16 tetraethyl ammonium hydroxide: 0.64 sodium hydroxide: 1 ethyl orthosilicate: 92 deionized waters: 0.0018 aluminium foil, to raw material After mixing, stirring is aged 4h under magnetic stirring apparatus at room temperature, and the merging of obtained clarified solution is finally equipped with polytetrafluoroethyl-ne In the stainless steel cauldron of alkene liner, it is carefully vertically put into alloy matrix aluminum, after sealing, is put into 175 DEG C of constant temperature oven Crystallization 16 hours, after reaching the predetermined time, take out reaction kettle, with tap water rapid cooling reaction kettle, take out aluminium flake gone from Sub- water is cleaned and is dried for standby at 60 DEG C.
Embodiment 2
Step (1) is with embodiment 1, and step (2) is with the step (3) in embodiment 1, and aluminium alloy substrate is without anodic oxidation Processing.
Embodiment 3
Zeolite membrane crystallization time is extended to 24 hours in step 3 with embodiment 1 by step (1), (2).
Further characterization, the densification of overlay film have been done for gained aluminium alloy base zeolite membrane, inventor in Examples 1 to 3 Property is characterized using electronic scanner microscope, and corrosion resistance is characterized using electrochemical tests.
For zeolite membrane prepared by embodiment 1 and embodiment 2, comparison diagram 3 and Fig. 4 is grown after can see anodic oxidation Zeolite membrane it is finer and close and continuous than the zeolite membrane directly grown without anodic oxidation, it is seen that its corrosion resistance is stronger.

Claims (4)

1. a kind of preparation method of aluminium alloy base densification anti-corrosion zeolite membrane, which is characterized in that the method includes the following steps:
(1) substrate pre-treatment: aluminium alloy substrate is subjected to acetone ultrasonic cleaning, access is equipped with the electrolysis of electrolyte solution after cleaning Slot anode carries out anodized, and setting electric current density is 10~15mA/cm2, the time is 30~60 minutes, in electrolytic process Electrolyte temperature is no more than 26 DEG C;
(2) synthesis colloidal sol is prepared: will analyze pure silester, the tetrapropylammonium hydroxide that mass fraction is 25%, rafifinal Foil analyzes pure cerium hydroxide sodium and deionized water according to 1: 0.12~0.2: 0~0.1: 0.50~0.7: 30~100 mol ratio It carries out being mixed and made into colloidal sol;
(3) preparation of fine and close zeolite membrane: the aluminium flake after anodic oxidation is immersed in the prepared colloidal sol of step 2, at 150~200 DEG C Crystallization 16~48 hours;Washing is carried out after crystallization to dry, and obtains the aluminium alloy substrate with fine and close zeolite coating.
2. the preparation method of aluminium alloy base densification anti-corrosion zeolite membrane as described in claim 1, which is characterized in that in step (1) Electrolyte is 150~200g/L of concentration sulfuric acid solution.
3. the preparation method of aluminium alloy base densification anti-corrosion zeolite membrane as described in claim 1, which is characterized in that in step (1) Aluminium alloy substrate model 1060 used.
4. the preparation method of aluminium alloy base densification anti-corrosion zeolite membrane as described in claim 1, which is characterized in that in step (2) Colloidal sol ageing 4 hours after reuse.
CN201610021241.3A 2016-01-12 2016-01-12 A kind of preparation method of aluminium alloy base densification anti-corrosion MFI zeolite membrane Expired - Fee Related CN106958016B (en)

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CN108624932A (en) * 2018-08-01 2018-10-09 苏州嘉迈德电子科技有限公司 A kind of preparation method of corrosive protection of aluminium alloy coating

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1879952A (en) * 2005-12-30 2006-12-20 大连理工大学 Method for preparing zeolite film by grinding and coating crystal seed layer
CN101934231A (en) * 2010-07-20 2011-01-05 浙江大学 Synthetic method of molecular sieve ZSM-5 on porous anodic oxide film of stainless steel screen
CN103132056A (en) * 2013-03-15 2013-06-05 沈阳化工大学 Method for carrying out corrosion resisting treatment on surface of aluminum or aluminum alloy
CN103435063A (en) * 2013-08-20 2013-12-11 昆明理工大学 Preparation method of amorphous nano SiO2/A zeolite composite powder

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1879952A (en) * 2005-12-30 2006-12-20 大连理工大学 Method for preparing zeolite film by grinding and coating crystal seed layer
CN101934231A (en) * 2010-07-20 2011-01-05 浙江大学 Synthetic method of molecular sieve ZSM-5 on porous anodic oxide film of stainless steel screen
CN103132056A (en) * 2013-03-15 2013-06-05 沈阳化工大学 Method for carrying out corrosion resisting treatment on surface of aluminum or aluminum alloy
CN103435063A (en) * 2013-08-20 2013-12-11 昆明理工大学 Preparation method of amorphous nano SiO2/A zeolite composite powder

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