CN106957170B - Celadon suona and manufacturing method thereof - Google Patents
Celadon suona and manufacturing method thereof Download PDFInfo
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- CN106957170B CN106957170B CN201710257108.2A CN201710257108A CN106957170B CN 106957170 B CN106957170 B CN 106957170B CN 201710257108 A CN201710257108 A CN 201710257108A CN 106957170 B CN106957170 B CN 106957170B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10D—STRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
- G10D7/00—General design of wind musical instruments
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10D—STRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
- G10D9/00—Details of, or accessories for, wind musical instruments
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Abstract
The invention discloses an celadon suona and a manufacturing method thereof, which keeps the integrated firing and molding of a celadon conical tube and a celadon horn mouth and comprises the following steps of a seed manufacturing; b, molding by using a mold; c, manufacturing a certain amount of celadon suona tire bodies by using a mold, and after drying, manually modifying the inner surface and the outer surface to ensure that the surfaces of the tire bodies are smooth and flat; d, biscuiting; e, glazing; f, firing the finished product. The method of the invention has the advantages that: 1. the celadon suona obtained by the method has the advantages that the air flow touches the wall of the celadon tube to generate water in the first few minutes of blowing, and the water cannot permeate the wall of the tube and influence the tone. 2. The celadon suona obtained by the method is resistant to heat and cold and can be stored permanently. 3. Has double values of collection and performance 4. master the deformation control problem of the porcelain suona firing. 5. The blank is added with high-temperature alumina, and the hardness is improved by 2.5-5%. 6. Suona horn is formed in one piece.
Description
Technical Field
The invention relates to the field of musical instrument manufacturing, in particular to a celadon suona and a manufacturing method thereof.
Background
The invention with publication number "CN 104851418A" and publication number "2015.8.19" provides a telescopic tuning suona horn, which structurally comprises a tuning whistle, a scale pipe and a horn, wherein the upper end of the scale pipe is provided with a thin sliding sleeve pipe, the middle of the scale pipe is provided with the scale pipe, the lower end of the scale pipe is provided with a thick sliding sleeve pipe, the scale pipe is provided with a scale hole, the lower end of the tuning whistle is provided with a thin insertion pipe, the thin insertion pipe is inserted into the thin sliding sleeve pipe at the upper end of the scale pipe, the upper end of the horn is provided with a thick insertion pipe, and the thick insertion pipe is inserted into the thick insertion pipe at the lower end of the scale pipe. This telescopic tuning suona horn can not only improve the performance ability of national band, can also promote the development of national music.
However, China is a substitute term of 'china porcelain', if the real musical instrument can be made of celadon with a long history, the development of the formula and the manufacturing process of the celadon in China is still a great progress, and the influence of China in the world is certainly improved.
Disclosure of Invention
The invention provides a celadon suona and a manufacturing method thereof, which solve the problems in the prior art.
The invention discloses an celadon suona which is characterized in that a celadon conical tube and a celadon horn mouth are integrally formed.
The invention also discloses a manufacturing method of the celadon suona, which keeps the integrated firing molding of the celadon conical tube and the celadon horn mouth and comprises the following steps
a, manufacturing seeds, namely manufacturing an celadon suona mud blank according to the length and the caliber of the bamboo suona and the size of the suona hole which is 1.1-1.56 times, and then growing a section of mud blank for perforating and baking at one end of the celadon suona mud blank;
b, molding by using a mold;
c, manufacturing a certain amount of celadon suona tire bodies by using a mold, and after drying, manually modifying the inner surface and the outer surface to ensure that the surfaces of the tire bodies are smooth and flat;
d, biscuit firing, namely, penetrating each celadon matrix body by using a high-temperature resistant rod, then fixedly hanging the high-temperature resistant pipe in a special small kiln in a one-time mode, keeping a certain distance between every two celadon matrix bodies, hanging and firing for 7-8 hours, spraying a proper amount of water on the outer surface of the celadon suona matrix body to keep a certain humidity on the outer surface before biscuit firing, and firing to 800 plus 860 ℃ within one minute during biscuit firing;
e, glazing, namely glazing the inner surface and the outer surface of the biscuit-fired celadon suona;
f, firing a finished product, namely hanging the glazed celadon suona in a special kiln, keeping a certain distance between every two celadon suona, and firing the finished product to 1310 ℃ within one minute by adopting suspended suspension firing for 13 hours;
and g, sawing off a section of mud blank grown at one end of the celadon suona mud blank in the step a to obtain the celadon suona which does not need tuning.
The method of the invention has the advantages that:
1. the celadon suona obtained by the method has the advantages that the air flow touches the wall of the celadon tube to generate water in the first few minutes of blowing, and the water cannot permeate the wall of the tube and influence the tone.
2. The celadon suona obtained by the method is resistant to heat and cold and can be stored permanently.
3. Has dual values of collection and performance
4. The celadon is fired and is all adopted and fold the fever before, but the longer suona of length adopts and folds the easy deformation of fever back, has independently developed 1M 45 CM's small kiln, and ingenious adoption punches on the musical instrument, then the high temperature pole passes the musical instrument like the jadeite pipe and hangs the fever, burns the form that the unnecessary part of punching on the musical instrument was sawed again. Mastering the deformation control problem of firing celadon suona
5. The blank is added with high-temperature alumina, and the hardness is improved by 2.5 to 5 percent
6. The suona is one-time molding, more direct and smooth to sound transmission, and the tone quality is more mellow, and than wooden suona, it is more convenient to play, and volume and tone quality are more broad and clear and good to blow, more is fit for the co-playing and solo of large-scale folk band.
The celadon suona is the innovation of celadon development to today, and some machine combination of celadon and national instrument of playing are the development of the new thinking of celadon development now.
Detailed Description
The invention discloses a manufacturing method of an celadon suona, which keeps the integrated firing molding of a celadon conical tube and a celadon horn mouth and comprises the following steps:
a, manufacturing seeds, namely manufacturing an celadon suona mud blank according to the length and the caliber of the bamboo suona and the size of the suona hole which is 1.1-1.56 times, and then growing a section of mud blank for perforating and baking at one end of the celadon suona mud blank;
b, molding by using a mold;
c, manufacturing a certain amount of celadon suona tire bodies by using a mold, and after drying, manually modifying the inner surface and the outer surface to ensure that the surfaces of the tire bodies are smooth and flat;
d, biscuit firing, namely, penetrating each celadon matrix body by using a high-temperature resistant rod, then fixedly hanging the high-temperature resistant pipe in a special small kiln in a one-time mode, keeping a certain distance between every two celadon matrix bodies, hanging and firing for 7-8 hours, spraying a proper amount of water on the outer surface of the celadon suona matrix body to keep a certain humidity on the outer surface before biscuit firing, and firing to 800 plus 860 ℃ within one minute during biscuit firing;
e, glazing, namely glazing the inner surface and the outer surface of the biscuit-fired celadon suona;
f, firing a finished product, namely hanging the glazed celadon suona in a special kiln, keeping a certain distance between every two celadon suona, and firing the finished product to 1310 ℃ within one minute by adopting suspended suspension firing for 13 hours;
and g, sawing off a section of mud blank grown at one end of the celadon suona mud blank in the step a to obtain the celadon suona which does not need tuning.
The preferable components of the glaze soil for the celadon suona mud blank comprise 68 to 72 weight percent of Sio2、10-15％Al2o3、4-6％Fe2o3、0.1-03％Na2o、2.3-2.9％K2o、0.1-0.3％Tio2。
The most preferable component of the glaze soil for the celadon suona mud blank comprises 70 percent of Sio by weight percentage2、12.15％Al2o3、5.1％Fe2o3、0.2％Na2o、2.58％K2o、0.2％Tio2。
The preferable formula of the glaze comprises 45-50% of glaze soil, 20-25% of limestone, 8-12% of potassium feldspar, 7-9% of violet gold soil, 5-7% of quartz and 3-6% of pink blue glaze by weight percentage.
The most preferable formula of the glaze comprises 49 percent of glaze soil, 22 percent of limestone, 10 percent of potassium feldspar, 8 percent of purple gold soil, 6 percent of quartz and 5 percent of pink blue glaze by weight percentage.
The length of the mud blank is more than 78 centimeters, and the mud blank is manufactured by grouting and dried by breeze; the celadon suona horn is hollow, the outer wall is silky and smooth, the inner wall is smooth and transparent, and the hand feeling is smooth.
The size preparation celadon suona mud embryo of preferred according to bamboo suona length, bore, suona hole 1.23 times of seed preparation.
The weight percentage of the components in the quartz is SiO299.5 to 99.9 percent of the quartz, less than or equal to 0.005 percent of FeO and 0.002 to 0.004mm of the quartz granularity.
The special small kiln is made of kaolin, the size of the special small kiln is 1M 45CM, and certain influence is exerted on the tone quality of products.
The steps of the method of the invention are combined together by adopting a preferred technical scheme to achieve the following unexpected technical effects:
1. the porcelain suona obtained by the method is a porcelain musical instrument, and according to the playing and listening identification of the field F regulation porcelain suona, the porcelain suona is surly bright and wide in sound, has strong rigidity and penetrating power, is uniform in tone color, volume and tone quality of high and low tones, is fast in sound generation, sensitive and stable in sound conduction, rarely has distortion of sound, and can easily play techniques such as long tone, short tone, continuous tone, short tone, jumping tone, pause tone, stamping tone, air impact tone and the like, and each played note can be transmitted to the last row of the auditorium according to a theatre sound test of 600 seats. Therefore, the celadon suona is a good solo and ensemble instrument, and can be used for playing of a skillful and stylistic solo music and instrumental music such as a bodhisan, a south-north style museum, a south-south China bamboo, a Guangdong music, a Chaozhou music and the like.
2. The celadon porcelain suona obtained by the method of the invention is compared with the traditional suona sound effect
The tested product of the dragon spring celadon porcelain suona is compared with the traditional suona in a sound test mode, the tone colors and tone qualities of the two suona are found to have certain differences, the sound line of the traditional suona sound is clear, dense metal sound, bright head sound and overtone of bottom sound are provided, the two are distinguished obviously, the penetrating power is good, the sound is transmitted far, and some dissonant overtones and noise exist. The sound ray of the Longquan celadon suona is relatively soft, the total phoneme pronunciation brightness is relatively weak, the high pitch penetrating power is strong, the remote transmission is good, the sound is concentrated, the middle and low pitches are more muddy, the nose sound with warmness is provided, the content is rich, the high and low pitches are clean, and the noise are basically avoided.
In addition, traditional suona is easily influenced by ambient temperature and humidity, often the sound level is unstable and be difficult to control because of expending with heat and contracting with cold, simultaneously, traditional suona is used for a long time and is easily cracked. The Longquan celadon porcelain suona is high in material density, large in high-temperature shaping specific gravity, not affected by air temperature and humidity basically, not easy to crack, easy to clean and easy to store, but fragile in material, and capable of avoiding collision and falling.
The porcelain suona obtained by the method has more obvious advantages than the traditional suona, the high pitch of the porcelain suona is close to the sound effect of the traditional bamboo suona, and the middle and low tones are close to the sound effect of the long suona, so that the porcelain suona is a musical instrument rich in more timbre levels and can effectively replace the traditional suona to play.
3. The Longquan celadon porcelain suona obtained by the method is a celadon handicraft with beautiful appearance, full color and excellent look and feel, and is also a musical instrument with excellent manufacture, rich tone and excellent playing function. Even can play the high, middle and low pitch parts of the large national orchestra suona, can completely replace the traditional suona to interpret the musical works in the playing of various forms, has stronger music playing function, static and dynamic ornamental values and certain collection value, and can better meet the requirements of porcelain lovers, music players and common people on artistic culture.
Claims (3)
1. A celadon suona is characterized in that a celadon conical tube and a celadon horn mouth are integrally formed;
the method for manufacturing the celadon suona horn comprises the following steps:
a, manufacturing seeds, namely manufacturing an celadon suona mud blank according to the length and the caliber of the bamboo suona and the size of 1.23 times of a suona hole, and then growing one section of mud blank for perforating and baking at one end of the celadon suona mud blank; the celadon suona clay blank glaze soil comprises 70 weight percent of SiO2、12.15％Al2O3、5.1％Fe2O3、0.2％Na2O、2.58％K2O、0.2％TiO2(ii) a The length of the mud blank is more than 78 cm, and the mud blank is manufactured by grouting and dried by breeze; the celadon suona is hollow, the outer wall of the celadon suona is silky and smooth, the inner wall of the celadon suona is smooth and permeable, and the hand feeling is smooth and smooth;
b, molding by using a mold;
c, manufacturing a certain amount of celadon suona tire bodies by using a mold, and after drying, manually modifying the inner surface and the outer surface to ensure that the surfaces of the tire bodies are smooth and flat;
d, biscuit firing, namely, penetrating each celadon matrix body by using a high-temperature resistant rod, then fixedly hanging the high-temperature resistant rod in a special small kiln at one time, keeping a certain distance between every two celadon matrix bodies, hanging and firing for 7 hours, spraying a proper amount of water on the outer surface of the celadon suona matrix body to keep a certain humidity on the outer surface before biscuit firing, and firing to 800 ℃ within one minute during biscuit firing;
e, glazing, namely glazing the inner surface and the outer surface of the biscuit-fired celadon suona; the glaze formula comprises 49% of glaze soil, 22% of limestone, 10% of potassium feldspar, 8% of purple gold soil, 6% of quartz and 5% of pink blue glaze in percentage by weight;
f, firing a finished product, namely hanging the glazed celadon suona in a special kiln, keeping a certain distance between every two celadon suona, and firing the finished product to 1310 ℃ within one minute by adopting suspended suspension firing for 13 hours;
and g, sawing off a section of mud blank which is grown at one end of the celadon suona mud blank in the step a to obtain the celadon suona which does not need tuning.
2. The celadon suona horn as claimed in claim 1, wherein the component weight percentage in the quartz is SiO299.5 to 99.9 percent of the quartz, less than or equal to 0.005 percent of FeO and 0.002 to 0.004mm of the quartz granularity.
3. The celadon suona according to claim 1, wherein the special kiln itself is made of kaolin with a size of 1M x 45 CM.
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| CN108346414A (en) * | 2018-02-28 | 2018-07-31 | 丽水学院 | A kind of celadon cucurbit flute and production method |
| CN110372327A (en) * | 2019-07-10 | 2019-10-25 | 查金塘 | A kind of production method of ceramics flute vertical bamboo flute |
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