CN106952176A - A kind of automatic material pull system and its method of work based on robot production line - Google Patents
A kind of automatic material pull system and its method of work based on robot production line Download PDFInfo
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- CN106952176A CN106952176A CN201710116992.8A CN201710116992A CN106952176A CN 106952176 A CN106952176 A CN 106952176A CN 201710116992 A CN201710116992 A CN 201710116992A CN 106952176 A CN106952176 A CN 106952176A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 20
- 238000009825 accumulation Methods 0.000 claims description 2
- 230000001186 cumulative effect Effects 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004458 analytical method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/101—Collaborative creation, e.g. joint development of products or services
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The present invention relates to robot automatic assembly line field, specifically a kind of automatic material pull system and its method of work based on robot production line.Including connection robot, connecting tooling, system controller, host computer data acquisition storage processing system, it is characterised in that：The bus port that first bus port of the system controller stores processing system with host computer data acquisition is connected, second bus port of system controller is connected with being connected the bus port of robot, the connection robot is provided with two bus ports, first bus port of connection robot is connected with system controller, second bus port of connection robot is connected with connecting tooling, and the connecting tooling is provided with Material Sensor.Compared with the existing technology, the real-time automatic pulling of material allocation system can be achieved in the present invention；Reduction effectively improves equipment and personnel's rate of load condensate because production line stop risk caused by workman's maloperation.
Description
Technical field
The present invention relates to robot automatic assembly line field, it is specifically a kind of based on robot production line from animal
Expect pull system and its method of work.
Background technology
At present in automobile industry, conventional materials pull system is divided into two kinds, and one kind is billboard management system, using material
The form of board is seen, is collected by logistics personnel and sees board, the real-time service condition of material is grasped, is carried out in time according to service condition
The preparation and dispatching of material are reached the standard grade.Another is by lamp system, i.e. post operation workman, according to the alarm number of setting, to
Through reaching that the material of alarm limits alarmed by lamp, warehouse logistics personnel are received after alarm, and the material of alarm is prepared
And dispatching is reached the standard grade.
The collection of billboard is carried out, it is necessary to be equipped with special billboard and collect personnel using former mode, and collects to send and needs
Ask, it needs to be equipped with special material billboard collection personnel, and cost of labor is higher.Using latter approach, then post is needed
Operator sends material alarm request in time, and the dispatching of material could be carried out in time, and it, which needs post workman to send in time, needs
Ask, do not send in time such as, then exist and shut down risk, there are potential risks.
The content of the invention
The present invention is overcomes the deficiencies in the prior art, and design one kind can effectively solve potentially to shut down risk and reduce this
Plant supernumerary's work input, it is not necessary to which many input person who lives in exile persons do not increase being produced based on robot for labor intensity of operating staff yet
The automatic material pull system and its method of work of line.
To achieve the above object, a kind of automatic material pull system based on robot production line, including connection machine are designed
Device people, connecting tooling, system controller, host computer data acquisition storage processing system, it is characterised in that：The system controller
The first bus port and host computer data acquisition store the bus port of processing system and be connected, the second bus of system controller
Port and it is connected the bus port of robot and is connected, the connection robot is provided with two bus ports, the of connection robot
One bus port is connected with system controller, and the second bus port of connection robot is connected with connecting tooling, the connection work
Load onto provided with Material Sensor.
The host computer data acquisition storage processing system is provided with two bus ports, host computer data acquisition storage processing
First bus port of system is connected with system controller, and the second bus port of host computer data acquisition storage processing system connects
It is connected to display screen.
A kind of method of work of the automatic material pull system based on robot production line, it is characterised in that including following step
Suddenly：
1）Step 1, the packaging quantity and material that material is pre-set in host computer data acquisition and storage processing system are remained
The alarm limits of remainder amount；
2）Step 2, the material of all workpiece in process is encoded, and forms independent material number, the material number is inputted
Into host computer data acquisition and storage processing system；
3）Step 3, material is by robot or manually installed on connecting tooling, and to be needed per pair on the connecting tooling of upper part
Material Sensor is respectively provided with, when Material Sensor is from no signal to there is signal to be changed once to no signal process again, system is then sentenced
Break and use one for the material；
4）Step 4, work is attached by system controller control machine people, after the completion of robot work, by robot system
Controller records Material Sensor number and robot number and the station number completed, then is sent that information to by system controller
Position machine data acquisition storage processing system, every robot often completes the connection work of a station, then the material of the station is passed
Once, information is sent to host computer processing system, host computer processing system to sensor meeting State Transferring by simultaneity factor controller in real time
The system quantity that cumulative each robot is completed in different station work in real time, carries out accumulation calculating, and use according to the bicycle set
Amount is automatic to calculate the usage quantity of current each station material, and is stored；
5）Step 5, number of package of the processing system according to often process different material is stored by host computer data acquisition, according to having made
Quantity, calculates current residual material quantity, and in real time carry out leftover materials quantity and volume residual alarm limits in real time
Compare, once material volume residual is consistent with alarm limits quantity, then export the process material automatically by master system
Demand information, the demand information forms distribution information after host computer is handled and gives material allocation information display screen.
Compared with the existing technology, the real-time automatic pulling of material allocation system can be achieved in the present invention；Reduce logistics personnel's number
Amount, reduces cost；The labor intensity of post operation workman can be reduced, the operating efficiency of operating personnel is improved；Reduction is because work
Production line stop risk caused by people's maloperation, effectively improves equipment and personnel's rate of load condensate.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Referring to Fig. 1, wherein, 1 is connection robot, and 2 be connecting tooling, and 3 be system controller, and 4 be that host computer data are adopted
Collection storage processing system, 5 be display screen, and 6 be Material Sensor.
Embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in figure 1, the first bus port of the system controller 3 stores processing system 4 with host computer data acquisition
Bus port be connected, the second bus port of system controller 3 and be connected robot 1 bus port it is connected, the connection
Robot 1 is connected provided with two bus ports, the first bus port of connection robot 1 with system controller 3, connects robot
1 the second bus port is connected with connecting tooling 2, and the connecting tooling 2 is provided with Material Sensor 6.
The host computer data acquisition storage processing system 4 is provided with two bus ports, host computer data acquisition storage
First bus port of reason system 4 is connected with system controller 3, and host computer data acquisition stores the second bus of processing system 4
Port is connected with display screen 5.
The present invention in use, when connection robot 1 once connection task is completed on connecting tooling 2 after, Material Sensor 6
Signal can change once, system controller 3 can record connection robot number, connecting tooling number and Material Sensor number once,
And host computer data acquisition storage processing system 4 is fed back information to, remembered by host computer data acquisition storage processing system 4
Record and analysis are calculated, and are compared with default material number and material volume residual alarm limits, when material volume residual one
Denier is equal to the leftover materials quantity alarm limits set, then stores processing system 4 by related letter by host computer data acquisition
Breath is output to material allocation information display screen 5, and the material number for needing to dispense at once is directly displayed by material allocation information display screen 5
And its dispatching station.
Now, logistics warehouse dispatching personnel carry out matching somebody with somebody for material according to the information shown on material allocation information display screen 5
Send work.
Claims (3)
1. a kind of automatic material pull system based on robot production line, including connection robot, connecting tooling, system control
Device, host computer data acquisition storage processing system, it is characterised in that：The system controller（3）The first bus port with it is upper
Position machine data acquisition storage processing system（4）Bus port be connected, system controller（3）The second bus port with being connected machine
Device people（1）Bus port be connected, the connection robot（1）Provided with two bus ports, robot is connected（1）It is first total
Line end mouthful and system controller（3）It is connected, connects robot（1）The second bus port and connecting tooling（2）It is connected, the company
Connect frock（2）It is provided with Material Sensor（6）.
2. a kind of automatic material pull system based on robot production line as claimed in claim 1, it is characterised in that：It is described
Host computer data acquisition stores processing system（4）Provided with two bus ports, host computer data acquisition storage processing system（4）'s
First bus port and system controller（3）It is connected, host computer data acquisition storage processing system（4）The second bus port connect
It is connected to display screen（5）.
3. a kind of a kind of method of work of the automatic material pull system based on robot production line as claimed in claim 1,
It is characterized in that comprising the following steps：
1）Step 1, the packaging quantity and material that material is pre-set in host computer data acquisition and storage processing system are remained
The alarm limits of remainder amount；
2）Step 2, the material of all workpiece in process is encoded, and forms independent material number, the material number is inputted
Into host computer data acquisition and storage processing system；
3）Step 3, material is by robot or manually installed on connecting tooling, and to be needed per pair on the connecting tooling of upper part
Material Sensor is respectively provided with, when Material Sensor is from no signal to there is signal to be changed once to no signal process again, system is then sentenced
Break and use one for the material；
4）Step 4, work is attached by system controller control machine people, after the completion of robot work, by robot system
Controller records Material Sensor number and robot number and the station number completed, then is sent that information to by system controller
Position machine data acquisition storage processing system, every robot often completes the connection work of a station, then the material of the station is passed
Once, information is sent to host computer processing system, host computer processing system to sensor meeting State Transferring by simultaneity factor controller in real time
The system quantity that cumulative each robot is completed in different station work in real time, carries out accumulation calculating, and use according to the bicycle set
Amount is automatic to calculate the usage quantity of current each station material, and is stored；
5）Step 5, number of package of the processing system according to often process different material is stored by host computer data acquisition, according to having made
Quantity, calculates current residual material quantity, and in real time carry out leftover materials quantity and volume residual alarm limits in real time
Compare, once material volume residual is consistent with alarm limits quantity, then export the process material automatically by master system
Demand information, the demand information forms distribution information after host computer is handled and gives material allocation information display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710116992.8A CN106952176A (en) | 2017-03-01 | 2017-03-01 | A kind of automatic material pull system and its method of work based on robot production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710116992.8A CN106952176A (en) | 2017-03-01 | 2017-03-01 | A kind of automatic material pull system and its method of work based on robot production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106952176A true CN106952176A (en) | 2017-07-14 |
Family
ID=59466603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710116992.8A Withdrawn CN106952176A (en) | 2017-03-01 | 2017-03-01 | A kind of automatic material pull system and its method of work based on robot production line |
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| Country | Link |
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| CN (1) | CN106952176A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048912A (en) * | 2018-08-31 | 2018-12-21 | 华域汽车车身零件（上海）有限公司 | A kind of robot producing line operator rate of load condensate intellectualized management system |
| CN113065747A (en) * | 2021-03-15 | 2021-07-02 | 中国第一汽车股份有限公司 | Intelligent logistics information system based on automatic information acquisition and processing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102622684A (en) * | 2012-03-13 | 2012-08-01 | 王凡 | Production and supply chain cooperation system based on wireless Internet of things |
| US20130211870A1 (en) * | 2012-02-09 | 2013-08-15 | Rockwell Automation Technologies, Inc. | Real-time tracking of product using a cloud platform |
| CN103473669A (en) * | 2013-09-30 | 2013-12-25 | 上海交通大学 | System and method for supplying materials for mixed assembling production line based on RFID |
| CN106271260A (en) * | 2016-09-29 | 2017-01-04 | 沈阳捷众汽车零部件有限公司 | Intelligent control method in a kind of Robot Spot Welding |
-
2017
- 2017-03-01 CN CN201710116992.8A patent/CN106952176A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130211870A1 (en) * | 2012-02-09 | 2013-08-15 | Rockwell Automation Technologies, Inc. | Real-time tracking of product using a cloud platform |
| CN102622684A (en) * | 2012-03-13 | 2012-08-01 | 王凡 | Production and supply chain cooperation system based on wireless Internet of things |
| CN103473669A (en) * | 2013-09-30 | 2013-12-25 | 上海交通大学 | System and method for supplying materials for mixed assembling production line based on RFID |
| CN106271260A (en) * | 2016-09-29 | 2017-01-04 | 沈阳捷众汽车零部件有限公司 | Intelligent control method in a kind of Robot Spot Welding |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048912A (en) * | 2018-08-31 | 2018-12-21 | 华域汽车车身零件（上海）有限公司 | A kind of robot producing line operator rate of load condensate intellectualized management system |
| CN113065747A (en) * | 2021-03-15 | 2021-07-02 | 中国第一汽车股份有限公司 | Intelligent logistics information system based on automatic information acquisition and processing |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 200433 No. 303 East National Road, Shanghai, Yangpu District Applicant after: Huayu Automotive Body Parts (Shanghai) Co., Ltd. Address before: 200433 No. 999 Xiang Yin Road, Shanghai, Yangpu District Applicant before: Shanghai Tractor & Internal Combustion Engine Co., Ltd. |
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| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170714 |