CN106948198A - Steel cord strander deformation device - Google Patents
Steel cord strander deformation device Download PDFInfo
- Publication number
- CN106948198A CN106948198A CN201710212870.9A CN201710212870A CN106948198A CN 106948198 A CN106948198 A CN 106948198A CN 201710212870 A CN201710212870 A CN 201710212870A CN 106948198 A CN106948198 A CN 106948198A
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- Prior art keywords
- deformation
- hole
- cable
- line
- collection
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/025—Preforming the wires or strands prior to closing
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- Ropes Or Cables (AREA)
Abstract
The invention discloses a kind of steel cord strander deformation device, including into rope support base and collection line bracket, collection line bracket is secured by bolts in on rope support base, collect line bracket provided with collection string holes, and steel wire predeformation roll assembly is fixed with successively by steel wire direction of advance, cross wire carrier and noseplate, the deformation roller support that steel wire predeformation roll assembly includes deformation roller base and is perpendicularly fixed on deformation roller base, multiple deformation rollers are fixed with deformation roller support, noseplate is provided with center cable-through hole and multiple outer layer cable-through holes, collection string holes and center cable-through hole are centrally located on same straight line, steel wire is after deforming roller deformation, through center cable-through hole and outer layer cable-through hole, enter back into collection string holes plying.The present invention running tension stabilization, long service life, Twisting quality height and steel wire deflection is big.
Description
Technical field
The present invention relates to steel cord processing technique field, and in particular to a kind of steel cord strander deformation device.
Background technology
In the production process of steel cord, the stabilization and steel wire of the laying tension of steel cord equipment deform the sth. made by twisting to strander
Quality processed plays an important role, and the size of steel wire deflection directly influences the continuous rating elongation rate and fracture elongation of cord.
Current is deformed into rope device by " L " type support, five hole separated time disc carriers, button-shaped hard alloy anamorphoser and mistake wire carrier group
Into when steel wire passes through, the device can not play stabilization to laying tension, easily produce steel wire caused by the fluctuation of tension force
The problem of defect of lay and steel wire jump out guide wheel.Meanwhile, the button-shaped hard alloy anamorphoser behind noseplate is arranged on to steel
The deformation effect of silk is smaller, makes the continuous rating elongation rate and fracture elongation of cord relatively low, does not reach portions of client requirement, and
It is often unstable.
The content of the invention
For solve the deficiencies in the prior art, it is an object of the invention to provide a kind of running tension stabilization, long service life,
Twisting quality height and the big steel cord strander deformation device of steel wire deflection.
In order to realize above-mentioned target, the present invention is adopted the following technical scheme that:
Steel cord strander deformation device, including into rope support base and collection line bracket, collection line bracket is secured by bolts in into rope
On frame base, collection line bracket is provided with collection string holes, and is fixed with steel wire predeformation roll assembly successively by steel wire direction of advance, crosses line
Guide wheel and noseplate, the deformation roller branch that steel wire predeformation roll assembly includes deformation roller base and is perpendicularly fixed on deformation roller base
Multiple deformation rollers are fixed with frame, deformation roller support, noseplate is provided with center cable-through hole and multiple outer layer cable-through holes, collects string holes
It is centrally located at center cable-through hole on same straight line, steel wire crosses line after deforming roller and deforming through center cable-through hole and outer layer
Hole, enters back into collection string holes plying.
Preferably, the foregoing line bracket that integrates is L-shaped structure, and the horizontal sides of " L " are line concentration bracket fixing plate, and vertical edge is collection
Line bracket crosses line plate, and collection string holes is arranged at collection line bracket and crossed at the central upper portion of line plate.
More preferably, foregoing line concentration bracket fixing plate is provided with the first mounting hole, the second mounting hole and deformation roller fixing hole.
Preferably, the quantity of Aforesaid deformation roller is 1 ~ 3.
It is highly preferred that Aforesaid deformation roller base is respectively provided on two sides with the first mounting hole and the second mounting hole, first install
Hole is fixedly connected by bolt and the second mounting hole, and the second mounting hole is fixedly connected by bolt with deformation roller fixing hole.
Specifically, the center bottom of Aforesaid deformation roller base is additionally provided with groove, size and the line concentration bracket fixing plate of groove
Size it is consistent, steel wire predeformation roll assembly is stuck on line concentration bracket fixing plate by groove.
More preferably, the vertical section of foregoing noseplate is L-shaped structure, and the horizontal sides of " L " are noseplate fixed plate, vertically
While crossing line plate for noseplate, noseplate fixed plate is fixed on line concentration bracket fixing plate by locking sliding block, locking sliding block and
It is slidably connected between one mounting hole.
Crossed it is highly preferred that aforesaid central cable-through hole is arranged at noseplate at the central upper portion of line plate, the number of outer layer cable-through hole
Measure as 3 ~ 5, outer layer cable-through hole is uniformly distributed in the periphery of center cable-through hole.
It is further preferred that Hardmetal materials are inlaid with aforesaid central cable-through hole, outer layer cable-through hole and collection string holes,
It provide protection against wear and the damage to steel cord.
Specifically, foregoing wire carrier quantity of crossing is 3 or 4, crosses wire carrier side and is also equipped with by Hardmetal materials system
Into guiding parts, guiding parts is provided with wire guide, and wearability is good, can play a part of guiding steel cord.
The present invention is advantageous in that:The running tension of the steel cord strander deformation device of the present invention is stable, use
Long lifespan, Twisting quality are high, steel wire deflection is big, improve the just Breaking elongation of cord, and can becoming by changing after deformation
The steel cord of different structure is made in the quantity of shape roller and noseplate outer layer cable-through hole.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the top view of the present invention;
Fig. 3 is the side view of collection line bracket in the present invention;
Fig. 4 is the front view of collection line bracket in the present invention;
Fig. 5 is the top view of collection line bracket in the present invention;
Fig. 6 is the front view of steel wire predeformation roll assembly in the present invention;
Fig. 7 is the side view of steel wire predeformation roll assembly in the present invention;
Fig. 8 is the top view of steel wire predeformation roll assembly in the present invention;
Fig. 9 is the front view of noseplate in the present invention;
Figure 10 is the side view of noseplate in the present invention;
Figure 11 is the top view of noseplate in the present invention;
Figure 12 is the top view of locking sliding block in the present invention;
Figure 13 is the front view of locking sliding block in the present invention;
Figure 14 is the structural representation of guiding parts in the present invention.
The implication of reference in figure:1st, into rope support base, 2, collection line bracket, 3, collection string holes, 4, steel wire predeformation roller group
Part, 5, cross wire carrier, 6, noseplate, 7, line concentration bracket fixing plate, 8, collection line bracket cross line plate, the 9, first mounting hole, 10, second
Mounting hole, 11, deformation roller fixing hole, 12, deformation roller base, 13, deformation roller support, 14, deformation roller, the 15, first mounting hole,
16th, the second mounting hole, 17, groove, 18, noseplate fixed plate, 19, noseplate cross line plate, 20, locking sliding block, 21, center cross line
Hole, 22, outer layer cable-through hole, 23, guiding parts, 24, wire guide.
Embodiment
Make specific introduce to the present invention below in conjunction with the drawings and specific embodiments.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than indicate or dark
Specific orientation must be had, with specific azimuth configuration and operation by showing the device or element of meaning, therefore it is not intended that right
The limitation of the present invention.In addition, term " first ", " second " are only used for describing purpose, and it is not intended that indicating or implying and be relative
Importance.
Referring to Fig. 1 and Fig. 2, steel cord strander deformation device of the present invention, including into rope support base 1 and collection line bracket 2, collect
Line bracket 2 is secured by bolts in on rope support base 1, collection line bracket 2 provided with collection string holes 3, and by steel wire direction of advance according to
It is secondary to be fixed with steel wire predeformation roll assembly 4, cross wire carrier 5 and noseplate 6.
Referring to figure, 3,4 and 5, integrate the side of line bracket 2 as L-shaped structure, the horizontal sides of " L " are line concentration bracket fixing plate
7, vertical edge crosses line plate 8 for collection line bracket, and collection string holes 3 is arranged at collection line bracket and crossed at the central upper portion of line plate 8.In collection line bracket
The first mounting hole 9, the second mounting hole 10 and deformation roller fixing hole 11 are additionally provided with fixed plate 7.
Referring to Fig. 6,7 and 8, steel wire predeformation roll assembly 4 includes deformation roller base 12 and is perpendicularly fixed at deformation roller base
Deformation roller support 13 on 12.1 ~ 3 deformation from top to bottom set at equal intervals roller 14 is fixed with deformation roller support 13, one
1 or many steel wires can be walked on individual deformation roller 14, wherein, the diameter for deforming roller 14 is thinner, bigger for the deflection of steel wire,
So as to which just the Breaking elongation of cord is higher after deforming.The installation direction for deforming roller 14 can be according to machine I-beam wheel placement location
Change, to reach the linearity of steel wire inlet wire.Deformation roller 14 on be additionally provided with roller groove, by screw can with fixing roller groove,
To prevent the displacement for deforming roller 14.Deform the base 12 of roller 14 is respectively provided on two sides with the first mounting hole 15 and the second mounting hole 16,
First mounting hole 15 is fixedly connected by bolt and the second mounting hole 10, and the second mounting hole 16 is fixed by bolt and deformation roller 14
Hole 11 is fixedly connected.The center bottom of the deformation base 12 of roller 14 is additionally provided with groove 17, and size and the collection line bracket of groove 17 are fixed
The size of plate 7 is consistent, and steel wire predeformation roll assembly 4 is stuck on line concentration bracket fixing plate 7 by groove 17.
Referring to Fig. 9,10 and 11, the vertical section of noseplate 6 is L-shaped structure, and the horizontal sides of " L " are noseplate fixed plate
18, vertical edge crosses line plate 19 for noseplate, and noseplate fixed plate 18 is fixed on line concentration bracket fixing plate 7 by locking sliding block 20
On, it is slidably connected between the mounting hole 9 of locking sliding block 20 and first, is conveniently adjusted into the Best Point of rope.In being provided with noseplate 6
Heart cable-through hole 21 and multiple outer layer cable-through holes 22, center cable-through hole 21 are arranged at noseplate and crossed at the central upper portion of line plate 19, outside
The quantity of layer cable-through hole 22 is 3 ~ 5, and outer layer cable-through hole 22 is uniformly distributed in the periphery of center cable-through hole 21.Collect string holes 3 with
Heart cable-through hole 21 is centrally located on same straight line, is inlaid with center cable-through hole 21, outer layer cable-through hole 22 and collection string holes 3 hard
Matter alloy material, prevents abrasion and the damage to steel cord.
The quantity for crossing wire carrier 5 is 3 or 4, crosses the guiding that the side of wire carrier 5 is also equipped with being made up of Hardmetal materials
Part 23, wearability is good.Referring to Figure 14, wire guide 24 is provided with guiding parts 23, steel wire can be entered by wire guide 24
Wire carrier 5, plays a part of guiding steel wire direction, and steel wire can be prevented because laying tension is unstable or unwrapping wire height is uneven and
Jumped out wire carrier 5.
In real work, it can be determined to deform in the quantity and noseplate 6 of roller 14 according to the structure difference of steel cord
The quantity of outer layer cable-through hole 22.If desired the strand of the steel cord produced is made up of 3 steel wires, can set outer layer cable-through hole 22
Into 3, one of them is located at the top of center cable-through hole 21, two other both sides for being divided into center cable-through hole 21 position on the lower side
Place, and wire carrier 5 excessively is arranged to 3, one of them is fixed on the side at the middle part of line concentration bracket fixing plate 7, and two other is by upper
The opposite side at the middle part of line concentration bracket fixing plate 7 is fixed under, 3 steel wires are crossed wire carrier 5 by 3 after deforming roller deformation and distinguished
3 outer layer cable-through holes 22 are sent into, then are pooled capital through collecting string holes 3, strand is obtained;If desired the strand of the steel cord produced is by 4
Root steel wire is constituted, and outer layer cable-through hole 22 can be arranged into 4, and at center, the both sides of cable-through hole 21 are respectively symmetrically provided with outside 2
Layer cable-through hole 22, and wire carrier 5 excessively is arranged to 4, and 2 are from top to bottom fixed with the middle part both sides of line concentration bracket fixing plate 7,
4 steel wires cross wire carrier 5 by 4 after deforming roller deformation and are respectively fed to 4 outer layer cable-through holes 22, then are closed through collecting string holes 3
Stock, obtains strand.
Elongation at break refers under defined pretension, and sample cord is clipped on tension tester, at the uniform velocity stretches straight
Shift value and former long ratio when being extremely broken, as a percentage(%).Two parts of deformed steel curtains of twisting of the present invention are taken respectively
Line, as embodiment 1 and embodiment 2, then takes with the same materials in embodiment 1 and embodiment 2 in traditional strander change shape dress
Two parts of deformation steel cords are put obtained by lower twisting, as a comparison case 1 and comparative example 2, respectively under different time, test 4 parts of productions
The elongation at break of product, as a result such as following table.
As can be seen from the above table, it is substantially high by the elongation at break of steel cord produced by the present invention under the identical time
The steel cord obtained by twisting under as traditional strander deformation device, and comparatively influenceed smaller by time length.
After the course of work of the present invention is deformed through deformation roller 14 respectively for many steel wires, also cross the He of center cable-through hole 21
Outer layer cable-through hole 22, enters back into collection string holes 3 and pools capital, its principle is:By traction, when making steel wire by predeformation 14 component of roller,
By the tension force of steel wire, the rotation by deforming roller 14 is deformed steel wire, and tension force at this time is constant, then will be become
Several steel wires after shape are twisted into rope, obtain steel cord.The long service life of the present invention, stable, Twisting quality is high;Can root
The quantity of outer layer cable-through hole 22 in the quantity and noseplate 6 of deformation roller 14 is determined according to the structure difference of steel cord, so that structure is made
Different steel cords;And deformation roller 14 diameter it is thinner, it is bigger for the deflection of steel wire, thus after deforming firm cord it is disrumpent feelings
Elongation is higher.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;Can
To be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this
Concrete meaning in invention.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means to combine specific features, structure, material or the spy that the embodiment or example are described
Point is contained at least one embodiment of the present invention or example.In this manual, to the schematic representation of above-mentioned term not
Necessarily refer to identical embodiment or example.Moreover, specific features, structure, material or the feature of description can be any
One or more embodiments or example in combine in an appropriate manner.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the invention is not limited in any way for above-described embodiment, it is all to be obtained by the way of equivalent or equivalent transformation
Technical scheme, all falls within protection scope of the present invention.
Claims (10)
1. steel cord strander deformation device, including into rope support base and collect line bracket, it is characterised in that the collection line bracket leads to
Cross bolt to be fixed on on rope support base, the collection line bracket is fixed with successively provided with collection string holes by steel wire direction of advance
Steel wire predeformation roll assembly, wire carrier and noseplate are crossed, the steel wire predeformation roll assembly includes deformation roller base and vertical solid
It is fixed with multiple deformation rollers, the noseplate and sets in deformation roller support on deformation roller base, the deformation roller support
There are center cable-through hole and multiple outer layer cable-through holes, the collection string holes and center cable-through hole are centrally located on same straight line, steel wire
After deforming roller deformation, through center cable-through hole and outer layer cable-through hole, collection string holes plying is entered back into.
2. steel cord strander deformation device according to claim 1, it is characterised in that the side of the collection line bracket is
L-shaped structure, the horizontal sides of " L " are line concentration bracket fixing plate, and vertical edge crosses line plate for collection line bracket, and the collection string holes is arranged at
Collection line bracket is crossed at the central upper portion of line plate.
3. steel cord strander deformation device according to claim 2, it is characterised in that on the line concentration bracket fixing plate
Provided with the first mounting hole, the second mounting hole and deformation roller fixing hole.
4. steel cord strander deformation device according to claim 1, it is characterised in that the quantity of the deformation roller is 1 ~
3.
5. steel cord strander deformation device according to claim 3, it is characterised in that the both sides of the deformation roller base
The first mounting hole and the second mounting hole are respectively equipped with, first mounting hole is fixedly connected by bolt and the second mounting hole, institute
The second mounting hole is stated to be fixedly connected with deformation roller fixing hole by bolt.
6. steel cord strander deformation device according to claim 2, it is characterised in that the bottom of the deformation roller base
Middle part is additionally provided with groove, and the size of the groove is consistent with the size of line concentration bracket fixing plate, the steel wire predeformation roller group
Part is stuck on line concentration bracket fixing plate by groove.
7. steel cord strander deformation device according to claim 3, it is characterised in that the vertical section of the noseplate is
L-shaped structure, the horizontal sides of " L " are noseplate fixed plate, and vertical edge crosses line plate for noseplate, and the noseplate fixed plate passes through
Locking sliding block is fixed on line concentration bracket fixing plate, is slidably connected between the locking sliding block and the first mounting hole.
8. steel cord strander deformation device according to claim 7, it is characterised in that the center cable-through hole is arranged at
Noseplate is crossed at the central upper portion of line plate, and the quantity of the outer layer cable-through hole is 3 ~ 5, and outer layer cable-through hole is uniformly distributed in center
The periphery of cable-through hole.
9. steel cord strander deformation device according to claim 1, it is characterised in that the center cable-through hole, outer layer
Hardmetal materials are inlaid with cable-through hole and collection string holes.
10. steel cord strander deformation device according to claim 1, it is characterised in that the quantity for crossing wire carrier
It is described to cross on the guiding parts that wire carrier side is also equipped with being made up of Hardmetal materials, the guiding parts for 3 or 4
Provided with wire guide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710212870.9A CN106948198B (en) | 2017-04-01 | 2017-04-01 | Deformation device of steel cord stranding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710212870.9A CN106948198B (en) | 2017-04-01 | 2017-04-01 | Deformation device of steel cord stranding machine |
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CN106948198A true CN106948198A (en) | 2017-07-14 |
CN106948198B CN106948198B (en) | 2023-01-03 |
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CN201710212870.9A Active CN106948198B (en) | 2017-04-01 | 2017-04-01 | Deformation device of steel cord stranding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108560297A (en) * | 2018-04-27 | 2018-09-21 | 曹官来 | A kind of steel cord production strander |
CN109385922A (en) * | 2018-11-10 | 2019-02-26 | 江苏兴达钢帘线股份有限公司 | A kind of twirl stock device of the higher double-deck steel cord of straightness |
Citations (7)
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GB296940A (en) * | 1928-01-16 | 1928-09-13 | David Walkinshaw Clark | Wire rope making machines |
US4385486A (en) * | 1979-10-22 | 1983-05-31 | Tokusen Kogyo Kabushiki Kaisha | Apparatus for manufacturing open cord |
CN201148567Y (en) * | 2008-01-09 | 2008-11-12 | 河南恒星科技股份有限公司 | Steel cord plying and assembling device |
CN202148458U (en) * | 2011-05-24 | 2012-02-22 | 东台磊达钢帘线有限公司 | Wire passing device of steel cord double-twisting machine |
CN202323531U (en) * | 2011-09-07 | 2012-07-11 | 河南恒星科技股份有限公司 | Predeformation device for stranding machine |
CN204199095U (en) * | 2014-09-15 | 2015-03-11 | 瑞安市华南电工设备有限公司 | Twist with the fingers the separated time predeformation assembly of stock device |
CN105442363A (en) * | 2015-12-30 | 2016-03-30 | 江苏兴达钢帘线股份有限公司 | Double-deformation device for steel cord core strand middle monofilaments for engineering tire |
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2017
- 2017-04-01 CN CN201710212870.9A patent/CN106948198B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB296940A (en) * | 1928-01-16 | 1928-09-13 | David Walkinshaw Clark | Wire rope making machines |
US4385486A (en) * | 1979-10-22 | 1983-05-31 | Tokusen Kogyo Kabushiki Kaisha | Apparatus for manufacturing open cord |
CN201148567Y (en) * | 2008-01-09 | 2008-11-12 | 河南恒星科技股份有限公司 | Steel cord plying and assembling device |
CN202148458U (en) * | 2011-05-24 | 2012-02-22 | 东台磊达钢帘线有限公司 | Wire passing device of steel cord double-twisting machine |
CN202323531U (en) * | 2011-09-07 | 2012-07-11 | 河南恒星科技股份有限公司 | Predeformation device for stranding machine |
CN204199095U (en) * | 2014-09-15 | 2015-03-11 | 瑞安市华南电工设备有限公司 | Twist with the fingers the separated time predeformation assembly of stock device |
CN105442363A (en) * | 2015-12-30 | 2016-03-30 | 江苏兴达钢帘线股份有限公司 | Double-deformation device for steel cord core strand middle monofilaments for engineering tire |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108560297A (en) * | 2018-04-27 | 2018-09-21 | 曹官来 | A kind of steel cord production strander |
CN109385922A (en) * | 2018-11-10 | 2019-02-26 | 江苏兴达钢帘线股份有限公司 | A kind of twirl stock device of the higher double-deck steel cord of straightness |
CN109385922B (en) * | 2018-11-10 | 2023-08-22 | 江苏兴达钢帘线股份有限公司 | Twisting device for double-layer steel cord |
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