Disclosure of Invention
The purpose of the present disclosure is: the first aspect provides an ink for manufacturing a buffer layer of a flexible organic light-emitting electrochemical cell, the second aspect provides a preparation method of the ink for manufacturing the buffer layer of the flexible organic light-emitting electrochemical cell, the third aspect provides a method for manufacturing the buffer layer of the flexible organic light-emitting electrochemical cell by adopting the ink provided by the first aspect of the disclosure, and the fourth aspect provides a buffer layer of the flexible organic light-emitting electrochemical cell manufactured by the method for manufacturing the buffer layer of the flexible organic light-emitting electrochemical cell provided by the third aspect of the disclosure, and the disclosure can realize the printing of the buffer layer by the ink for manufacturing the buffer layer of the flexible organic light-emitting electrochemical cell.
In order to achieve the above object, in a first aspect of the present disclosure, there is provided an ink for fabricating a buffer layer of a flexible organic light-emitting electrochemical cell, comprising: poly (vinyl cinnamate), poly (9, 9-dioctylfluorene), polymer additives, and organic solvents; wherein the concentration of poly (vinyl cinnamate) in the ink is 5-40mg/mL, the concentration of poly (9, 9-dioctyl fluorene) is 0.5-5mg/mL, the weight ratio of the polymer additive in the ink is 1-10 wt%, and the weight average molecular weight of the polymer additive is 10000-50000.
Optionally, the organic solvent is at least one selected from toluene, anisole, N-dimethylformamide or chlorobenzene, and the polymer additive is polystyrene and/or polymethyl methacrylate.
Optionally, the organic solvent is toluene and/or anisole.
Optionally, the weight ratio of the poly (vinyl cinnamate) to the poly (9, 9-dioctylfluorene) is (5-20): 1.
in a second aspect of the present disclosure, there is provided a method for preparing an ink for making a buffer layer of a flexible organic light-emitting electrochemical cell, comprising: mixing poly (vinyl cinnamate), poly (9, 9-dioctyl fluorene) and a polymer additive with an organic solvent to obtain ink; wherein the concentration of poly (vinyl cinnamate) in the ink is 5-40mg/mL, the concentration of poly (9, 9-dioctyl fluorene) is 0.5-5mg/mL, the weight ratio of the polymer additive in the ink is 1-10 wt%, and the weight average molecular weight of the polymer additive is 10000-50000.
Optionally, the organic solvent is at least one selected from toluene, anisole, N-dimethylformamide or chlorobenzene, and the polymer additive is polystyrene and/or polymethyl methacrylate.
Optionally, the organic solvent is toluene and/or anisole.
Optionally, the weight ratio of the poly (vinyl cinnamate) to the poly (9, 9-dioctylfluorene) is (5-20): 1.
optionally, the method further includes: mixing poly (vinyl cinnamate), poly (9, 9-dioctyl fluorene) and polymer additive with organic solvent, and stirring, ultrasonic treating and filtering in sequence.
Optionally, the stirring time is 0.5-1 hour, the ultrasonic time is 1-10min, the ultrasonic frequency is 20-40kHz, and the filtering precision is 0.1-0.5 micron.
In a third aspect of the present disclosure, there is provided a method for fabricating a buffer layer of a flexible organic light-emitting electrochemical cell by using the ink provided in the first aspect of the present disclosure, including: manufacturing an ink film; wherein, the mode of making the ink film is at least one selected from ink-jet printing, screen printing, spin coating and blade coating; and placing the obtained ink film under ultraviolet light to enable the inside of the ink film to generate a crosslinking reaction.
Optionally, the ink film is made by inkjet printing and/or screen printing.
In a fourth aspect of the present disclosure, there is provided a flexible organic light-emitting electrochemical cell buffer layer made by the method for making a flexible organic light-emitting electrochemical cell buffer layer provided in the third aspect of the present disclosure.
The present disclosure provides inks for making buffer layers of flexible organic light-emitting electrochemical cells by formulating the composition of the inks, by printing a buffer layer between the light-emitting layer and the cathode that both blocks the penetration of silver ink and transmits electrons, thereby achieving ink-jet printing of the cathode, and achieving free patterned light emission without a mask.
In addition, the buffer layer provided by the present disclosure has an electron transport property, a solvent used does not destroy a transition metal complex-based light emitting layer, a thin film formed by ink jet can be crosslinked by itself, ink sprayed later does not permeate, and the buffer layer is not dissolved even if the upper layer is heated.
Additional features and advantages of the disclosure will be set forth in the detailed description which follows.
In the prior art, an active layer (light-emitting layer) film is prepared on an Indium Tin Oxide (ITO) electrode, and then a silver electrode or an aluminum electrode is vapor-deposited. The top electrode mainly adopts a vacuum evaporation method, the equipment is expensive, the preparation time is long, and most of the top electrode needs to be operated in a glove box. In addition, the evaporation electrode needs a mask plate with various patterns, and the mask plate with high-precision patterning is very expensive. The buffer layer refers to one or more layers between an active layer (light-emitting layer) and an electrode in a thin film electronic device, and can be divided into an anode buffer layer and a cathode buffer layer, and the buffer layer is mainly used for transmitting electrons or holes.
In a first aspect of the present disclosure, there is provided an ink for making a buffer layer of a flexible organic light-emitting electrochemical cell, comprising: poly (vinyl cinnamate), poly (9, 9-dioctylfluorene), polymer additives, and organic solvents; wherein the concentration of poly (vinyl cinnamate) in the ink is 5-40mg/mL, the concentration of poly (9, 9-dioctylfluorene) is 0.5-5mg/mL, and the weight ratio of the polymer additive in the ink is 1-10 wt%; preferably, the concentration of poly (vinyl cinnamate) in the ink is 10-20mg/mL, the concentration of poly (9, 9-dioctylfluorene) is 1-3mg/mL, the weight ratio of the polymer additive in the ink is 3-6 wt%, and the weight average molecular weight of the polymer additive is 10000-50000.
According to the first aspect of the present disclosure, in order to realize the all-solution preparation, even the all-inkjet printing preparation of an organic light-emitting electrochemical cell (OLEC) device, the present disclosure is directed to an organic light-emitting electrochemical cell using a transition metal complex as a light-emitting layer, and an organic buffer layer ink orthogonal to the light-emitting layer is prepared through a large number of experiments, and mainly comprises a semiconductor polymer and a UV-crosslinkable polymer, and in addition, other additives can be added, so that the ink provided by the present disclosure can isolate the permeation of an upper layer solution after film formation, and simultaneously has certain electronic conduction characteristics, and in use, good film formation performance can be obtained through spin coating, blade coating, screen printing or inkjet printing.
According to a first aspect of the present disclosure, the organic solvent is used to dissolve poly (vinyl cinnamate), poly (9, 9-dioctylfluorene) and polymer additives. The proper boiling point, viscosity and surface tension of the organic solvent are critical to enabling ink jet printing, and not all solvents work very well. The present inventors have found through a large number of experiments that an organic solvent having a boiling point of not more than 200 ℃, further, an organic solvent selected from at least one of toluene, anisole, N-dimethylformamide, or chlorobenzene, preferably toluene and/or anisole, has a good inkjet printing effect.
According to the first aspect of the present disclosure, the polymer additive can play a role in regulating the viscosity and surface tension of the ink, so that the ink can form good films with different thicknesses on the active layer. The polymer additive may be polystyrene and/or polymethylmethacrylate. The weight average molecular weight of the polymer additive is 10000-50000, and if the weight average molecular weight of the polymer additive is too low, the viscosity of the ink is insufficient, and the surface tension is too low, the ink-jet effect is poor; if the weight average molecular weight of the polymer additive is too high, the viscosity of the system increases, and the printer head may be clogged, and ink may not be ejected.
According to the first aspect of the present disclosure, the inventors have found through a large number of experiments that the concentration of the Poly (vinyl cinnamate) (Poly (vinyl cinamate), PVCN), which is a photo-crosslinking polymer, is 5 to 40mg/mL, the concentration of Poly (9, 9-dioctylfluorene) (Poly (9, 9-di-n-octylfluornyl), PFO), which is a conductive polymer, is 0.5 to 5mg/mL, and the weight ratio of the two is preferably (5 to 20): 1, a buffer layer with good performance can be obtained. The film prepared by the ink can be crosslinked under the irradiation of ultraviolet light, and effectively prevents the permeation of the upper electrode ink.
According to the first aspect of the present disclosure, viscosity and surface tension are important performance indicators that determine ink ejection quality of an ink. If the viscosity of the ink is too high, the ink cannot be ejected, and the nozzle is blocked; if the viscosity of the ink is too low, ink dripping or ink dripping may occur. If the surface tension of the ink is too large, the ink cannot be ejected or the ink after ink jet does not easily wet the substrate, and if the surface tension of the ink is too small, satellite ink droplets, ink drops, or ink drips may occur. The inventor of the present disclosure found through experiments that the viscosity and surface tension of the ink are in the following ranges, and the ink jet quality is better: the viscosity of the ink is preferably in the range of 2 to 30 Centipoise (CPS), more preferably 3 to 5 CPS, and when the viscosity of the ink is less than 2 CPS, there is a large probability that ink dripping or ink running occurs, and when the viscosity of the ink is more than 20 CPS, there is a large probability that a head is clogged. Further, the surface tension is preferably 20 to 40 dynes/cm (dynes/cm), more preferably 25 to 35 dynes/cm. When the surface tension of the ink is less than 20 dyne/cm, satellite ink droplets are likely to occur, and when the surface tension of the ink is greater than 40 dyne/cm, ink ejection is not likely to occur.
In a second aspect of the present disclosure, there is provided a method for preparing an ink for making a buffer layer of a flexible organic light-emitting electrochemical cell, comprising: mixing poly (vinyl cinnamate), poly (9, 9-dioctyl fluorene) and a polymer additive with an organic solvent to obtain ink; wherein the concentration of poly (vinyl cinnamate) in the ink is 5-40mg/mL, the concentration of poly (9, 9-dioctylfluorene) is 0.5-5mg/mL, and the weight ratio of the polymer additive in the ink is 1-10 wt%; preferably, the concentration of poly (vinyl cinnamate) in the ink is 10-20mg/mL, the concentration of poly (9, 9-dioctylfluorene) is 1-3mg/mL, the weight ratio of the polymer additive in the ink is 3-6 wt%, and the weight average molecular weight of the polymer additive is 10000-50000.
According to a second aspect of the present disclosure, the organic solvent is used to dissolve poly (vinyl cinnamate), poly (9, 9-dioctylfluorene) and polymer additives. The proper boiling point, viscosity and surface tension of the organic solvent are critical to enabling ink jet printing, and not all solvents work very well. The inventor finds that the boiling point of the organic solvent is not suitable to exceed 200 ℃ through a large amount of experiments. Further, the organic solvent having a good ink jet printing effect may be at least one selected from toluene, anisole, N-dimethylformamide, or chlorobenzene, and is preferably toluene and/or anisole.
According to the second aspect of the present disclosure, the polymer additive can play a role in regulating the viscosity and surface tension of the ink, so that the ink can form good films with different thicknesses on the active layer. The polymer additive may be at least one selected from polystyrene or polymethylmethacrylate, and is preferably polystyrene and/or polymethylmethacrylate. The weight average molecular weight of the polymer additive is 10000-50000, and if the weight average molecular weight of the polymer additive is too low, the viscosity of the ink is insufficient, and the surface tension is too low, the ink-jet effect is poor; if the weight average molecular weight of the polymer additive is too high, the viscosity of the system increases, and the printer head may be clogged, and ink may not be ejected.
According to the second aspect of the present disclosure, the inventors have found through a large number of experiments that when the concentration of the Poly (vinyl cinnamate) (Poly (vinyl cinamate), PVCN) as the photo-crosslinking polymer is 5 to 40mg/mL, and the concentration of Poly (9, 9-dioctylfluorene) (Poly (9, 9-di-n-octylfluornyl), PFO) as the conductive polymer is 0.5 to 5mg/mL, the weight ratio of the two is preferably (5 to 20): 1, a buffer layer with good performance can be obtained. The film prepared by the ink can be crosslinked under the irradiation of ultraviolet light, and effectively prevents the permeation of the upper electrode ink.
According to the second aspect of the present disclosure, the method may further include: mixing poly (vinyl cinnamate), poly (9, 9-dioctyl fluorene) and polymer additive with organic solvent, and stirring, ultrasonic treating and filtering in sequence. Stirring, ultrasound and filtration are techniques well known to those skilled in the art, stirring and ultrasound are used to disperse the components in the ink and reduce sedimentation, the stirring time may be 0.5 to 1 hour, the ultrasound frequency may be 20 to 40kHz, and the time may be 1 to 10 min; the filtering process is used to filter the precipitated portions of the ink, prevent the printer head from being clogged, and improve the printing effect, and the filtering accuracy may be 0.1 to 0.5 μm.
In a third aspect of the present disclosure, there is provided a method for fabricating a buffer layer of a flexible organic light-emitting electrochemical cell by using the ink provided in the first aspect of the present disclosure, including: manufacturing an ink film; wherein, the mode of making the ink film is at least one of ink-jet printing, screen printing, spin coating or blade coating; and placing the obtained ink film under ultraviolet light to enable the inside of the ink film to generate a crosslinking reaction.
According to the third aspect of the present disclosure, it is preferable that the ink film is heated to remove the organic solvent, and then irradiated under a UV lamp for crosslinking, and generally irradiated for 5 to 20min to achieve a good crosslinking effect, without removing the residual solvent in a special environment such as a vacuum drying oven, a nitrogen glove box, or the like, or without performing post-treatment under a light source condition such as an infrared lamp, a laser, or the like.
According to the third aspect of the present disclosure, if an ink film is produced by doctor blade coating, varying the concentration and the doctor blade conditions (e.g., speed, temperature of the cliche, height of the doctor blade, etc.) can give an ink film having a thickness of 50nm to 1 μm; if the ink film is manufactured by spin coating, the ink film with the thickness of 20-300nm can be obtained by changing the concentration and the spin coating rotating speed.
According to the third aspect of the present disclosure, the buffer layer can be prepared by using the ink of the present disclosure in various ways, and for the purpose of realizing the free patterning preparation of the buffer layer without a mask plate, the way of preparing the ink thin film is preferably ink jet printing and/or screen printing, more preferably continuous ink jet printing, the voltage during ink jet is preferably not more than 20V, and the thickness of the ejected thin film is generally 300nm-1 μm.
In a fourth aspect of the present disclosure, there is provided a flexible organic light-emitting electrochemical cell buffer layer made by the method for making a flexible organic light-emitting electrochemical cell buffer layer provided in the third aspect of the present disclosure.
According to the fourth aspect of the present disclosure, if the buffer layer is prepared by ink-jet printing or screen printing, the pattern of the buffer layer provided by the fourth aspect of the present disclosure can be freely selected, and the pattern precision and definition are better than those of the buffer layer prepared by the spin coating or doctor blade coating method in the prior art.
In addition to preparing the buffer layer, the inks of the present disclosure can also be used as an external crosslinker for coatings in render coatings, and can also be used to prepare crosslinkable semiconducting material films in wearable devices.
The present disclosure is further illustrated by the following examples, but is not to be construed as being limited thereby. Unless otherwise specified, the reagents used in the present disclosure are all commercially available, and the use is not affected by the difference of commercial grades. In the embodiment disclosed by the invention, the viscosity of the ink is tested by an American Rheosense microVISC portable viscometer, the surface tension is tested by a BZY-101 full-automatic surface tension meter by a platinum plate method, and the test temperature is 20 ℃.