CN106945099B - A kind of Teflon pipe precision full-automatic cutting equipment and method - Google Patents

A kind of Teflon pipe precision full-automatic cutting equipment and method Download PDF

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Publication number
CN106945099B
CN106945099B CN201710168666.1A CN201710168666A CN106945099B CN 106945099 B CN106945099 B CN 106945099B CN 201710168666 A CN201710168666 A CN 201710168666A CN 106945099 B CN106945099 B CN 106945099B
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China
Prior art keywords
teflon pipe
cutting
driving wheel
driving
pipe
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CN201710168666.1A
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Chinese (zh)
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CN106945099A (en
Inventor
李平
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Nantong Zheng Yao Electric Technology Co Ltd
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Individual
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Priority to CN201810403179.3A priority Critical patent/CN108943066B/en
Priority to CN201710168666.1A priority patent/CN106945099B/en
Priority to CN201810334285.0A priority patent/CN108544544B/en
Publication of CN106945099A publication Critical patent/CN106945099A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/157Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D2007/013Means for holding or positioning work the work being tubes, rods or logs

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The present invention provides a kind of Teflon pipe precision full-automatic cutting equipment, including pedestal, cooling water tank, conveying mechanism, clamping device, cutting mechanism, cutting driving mechanism, braced frame, output mechanism, U-tube length compensation mechanism, rack, collecting box;U-shaped Teflon pipe passes through cooling water tank to be inserted into conveying mechanism, it is clamped into clamping device that conveying mechanism conveys fixed length Teflon pipe, cutting driving mechanism driving cutting mechanism cuts off Teflon pipe, output mechanism exports Teflon pipe to collecting box, and U-tube length compensation mechanism driving pedestal moves up or down the U-shaped Teflon pipe length of compensation.The present invention also provides the accurate full-automatic cutting methods of Teflon pipe to include:A. prepare;B. intert;C. it compensates;D. conveying clamping output;E. it rotates;F. return is cut;G. it unclamps;H. it conveys to eject to export again again and be clamped again;I. it collects.The present invention can effectively improve the length accuracy of Pipe Cutting, and kerf quality is good, the case where decreasing or even eliminating tubing bending or flatten.

Description

A kind of Teflon pipe precision full-automatic cutting equipment and method
Technical field
The present invention relates to industrial machinery technical field of automation, more particularly to accurate automatically cut of a kind of Teflon pipe sets Standby and method.
Background technology
In Teflon tubule cuts off operation, for a kind of model tubing, it usually needs the short tube of a variety of specific lengths is cut, Ensure that pipe length precision and kerf quality and tube surfaces cannot have the trace of bending or flattening, notch to want smooth.
Currently, for the Teflon tubule for cutting specific length, common mode is to use roller type feeding, is then cut with blade Disconnected, method is to press against a Teflon tubule with a pair of of idler wheel, and meter counter is housed on idler wheel, is rotated by driving roller, to thin Pipe applies frictional force, and uninterruptedly feeding forward, by particular mold, when tubule reaches scheduled length, cutter completion is cut Action.Since feeding is to press against tubule by idler wheel, contact surface is small, and pressure is by manual adjustment, and bad control, tubule matter is hard, It is easy to be bent over and either flatten or skidding sideslip, cutoff length and precision are also difficult to ensure that kerf quality is poor, be easy to be cut into Angle, and the difficulty of the smaller feeding of capillary diameter is higher, and it is this that because of tubing bending or caused by flattening, waste of material is huge.
In view of this, special propose the present invention.
Invention content
For the above-mentioned prior art, it is accurate full-automatic that technical problem to be solved by the invention is to provide a kind of Teflon pipes Cutting apparatus and method, the present invention can effectively improve the length accuracy of Pipe Cutting, and kerf quality is good, decreases or even eliminates tubing bending Or the case where flattening.
In order to solve the above technical problem, the present invention provides a kind of Teflon pipe precision full-automatic cutting equipment, packets Include pedestal, cooling water tank, conveying mechanism, clamping device, cutting mechanism, cutting driving mechanism, braced frame, output mechanism, U-shaped Length of tube compensation mechanism, rack, collecting box, braced frame are equipped at least 2 support columns;Cooling water tank, conveying mechanism, clamping machine Structure, cutting driving mechanism, output mechanism are respectively arranged on pedestal, and cutting mechanism is installed in cutting driving mechanism, support frame Frame is installed in rack, and pedestal is slidably connected with support column, the entrance of output mechanism and the outlet of clamping device, U-tube Length compensation mechanism is installed in braced frame and is connect with pedestal, and collecting box is positioned in rack;U-shaped Teflon pipe passes through Cooling water tank is inserted into conveying mechanism, and the Teflon pipe of conveying mechanism conveying regular length enters in clamping device and is clamped, Cutting driving mechanism driving cutting mechanism cuts off the Teflon pipe in clamping device, the cut-off Teflon of output mechanism output In pipe to collecting box, U-tube length compensation mechanism driving pedestal is moved up or down for compensating the U before being inserted into cooling water tank The length of the Teflon pipe of type.
Further improvement of the present invention is that conveying mechanism, which includes feeder motor, feeder motor mounting plate, driving wheel, send pipe group Part, follower send tube assembly, feeder motor to be installed on feeder motor mounting plate, and feeder motor mounting plate, driving wheel send pipe group Part is respectively arranged on pedestal, and follower send tube assembly to be installed on driving wheel and send in tube assembly, feeder motor output shaft and active Wheel send tube assembly to be drivingly connected.
Further improvement of the present invention is that clamping device includes finger cylinder, finger cylinder mounting base, grip block, clamping Plate front is equipped with the circular groove for Teflon pipe to be clamped, and grip block side is equipped with the notch for cutting, finger cylinder It is installed in finger cylinder mounting base, finger cylinder mounting base is mounted on the base, and grip block is installed on two hands of finger cylinder Refer to.
Further improvement of the present invention is that cutting mechanism includes backing plate, cutting motor, cutting motor mounting plate, the first skin Belt wheel, the second belt pulley, the first belt, shaft, shaft mounting base, cutting sheet, shaft rotational installation is in shaft mounting base, cutting Motor mounting plate, shaft mounting base are respectively arranged on backing plate, and cutting motor is installed on cutting motor mounting plate, the first belt pulley It is installed on cutting motor output shaft, the second belt pulley is installed on shaft one end, the first belt and the first belt pulley, the second belt pulley V belt translation connects, and cutting sheet is fixedly installed in shaft.
Further improvement of the present invention is that U-tube length compensation mechanism includes small electromotor, small electromotor mounting bracket, silk Bar, feed screw nut, lead screw mounting bracket, feed screw nut's mounting base, small electromotor are installed on small electromotor mounting bracket, small electromotor peace Shelve and be installed on the bottom plate of braced frame, lead screw mounting bracket is installed under the top plate of braced frame, screw both end respectively with benefit Motor mounting rack, the rotation connection of lead screw mounting bracket are repaid, lead screw is fixedly connected with small electromotor output shaft, and feed screw nut is installed on silk Stem nut mounting base, feed screw nut's mounting base are fixedly connected with pedestal, and lead screw is connect with screw nut driving.
Further improvement of the present invention is that driving wheel send tube assembly include the first synchronizing wheel, the second synchronizing wheel, synchronous belt, First driving wheel, the second driving wheel, the second belt, the first axis pin, the second axis pin, driving wheel mounting blocks, driving wheel mounting blocks peace Loaded on pedestal, the first axis pin passes through driving wheel mounting blocks lower end and is fixedly connected with feeder motor output shaft, and the second axis pin is worn Cross driving wheel mounting blocks upper end and rotationally connected, the first axis pin and the rotation connection of driving wheel mounting blocks, the first synchronizing wheel peace One end loaded on the first axis pin, the second synchronizing wheel are installed on one end of the second axis pin, synchronous belt and the first synchronizing wheel, second synchronous Wheel belt is sequentially connected, and the first driving wheel is installed on the other end of the first axis pin, and the second driving wheel is installed on the another of the second axis pin End, the second belt are connect with the first axis pin, the second axis pin V belt translation.
The present invention also provides a kind of accurate full-automatic cutting methods of Teflon pipe comprising following steps:
A. prepare:Teflon pipe turntable is positioned on pipe dish frame, then Teflon pipe is pulled out from Teflon pipe turntable It is allowed to naturally droop into U-shaped;
B. intert:Then cooling water tank is passed through to be inserted into conveying mechanism on U-shaped Teflon pipe head;
C. it compensates:U-tube length compensation mechanism task driven pedestal moves up or down the length for making U-shaped Teflon pipe Degree reaches the length of setting;
D. conveying clamping output:Conveying mechanism work conveying regular length Teflon pipe enters in clamping device and is pressed from both sides It holds, while external equipment driving Teflon pipe turntable rotation exports downwards the Teflon pipe of equal length;
E. it rotates:Cutting mechanism work rotation;
F. return is cut:Cutting driving mechanism task driven cutting mechanism, which moves forward in clamping device, cuts away iron fluorine Dragon pipe and return;
G. it unclamps:Clamped Teflon pipe is unclamped in clamping device work;
H. it conveys to eject to export again again and be clamped again:Conveying mechanism work again conveying regular length Teflon pipe enter clamping machine In structure, the Teflon pipe that is delivered up ejects the Teflon pipe cut away and feeds them into output mechanism upwards, while external The rotation of device drives Teflon pipe turntable exports downwards the Teflon pipe of equal length, and clamping device works again is clamped Teflon Pipe;
I. it collects:In the Teflon pipe to collecting box that output mechanism output is cut away;
Return to step F repeats to cut.
Further improvement of the present invention is that step D include it is following step by step:
D1. feeder motor drives the rotation of the second belt by V belt translation;
D2. the second belt drives third belt to be delivered up regular length Teflon pipe together into two by Teflon pipe In grip block;
D3. two grip block of finger cylinder task driven clamps Teflon pipe;
The D4 Teflon pipe turntable of external equipment driving simultaneously rotations export downwards the Teflon pipe of equal length.
Further improvement of the present invention is that step F include it is following step by step:
F1. linear motor is moved forward to by the cutting sheet of slide block guide rail driving rotation and cuts away Teflon in notch Pipe;
F2. after the completion of cutting linear motor with rotation cutting sheet return together.
Further improvement of the present invention is that step H include it is following step by step:
H1. feeder motor works again drives the rotation of the second belt by V belt translation;
H2. the second belt drives third belt to be delivered up regular length Teflon pipe together into two by Teflon pipe In grip block;
H3. the Teflon pipe being delivered up ejects the Teflon pipe cut away and feeds them into material receiving tube upwards;
External equipment drives the downward Teflon pipe for exporting equal length of Teflon pipe turntable rotation to H4 again simultaneously;
H5. two grip block of task driven clamps Teflon pipe to finger cylinder again.
Compared with prior art, the present invention, which uses, passes through cooling water tank to be inserted into conveying mechanism U-shaped Teflon pipe, defeated The Teflon pipe of mechanism conveying regular length is sent to enter in clamping device and be clamped, cutting driving mechanism driving cutting mechanism is cut The Teflon pipe in clamping device is cut off, output mechanism exports in cut-off Teflon pipe to collecting box, U-tube length compensation Mechanism driving pedestal moves up or down the length for compensating the U-shaped Teflon pipe before being inserted into cooling water tank.The present invention Additionally provide a kind of accurate full-automatic cutting method of Teflon pipe comprising following steps:A. prepare;B. intert;C. it compensates;D. Conveying clamping output;E. it rotates;F. return is cut;G. it unclamps;H. it conveys to eject to export again again and be clamped again;I. it collects;Return to step Rapid F repeats to cut.The present invention can effectively improve the length accuracy of Pipe Cutting, and kerf quality is good, decrease or even eliminate tubing folding The case where curved or flattening.
Description of the drawings
Fig. 1 is one stereogram of embodiments of the present invention;
Fig. 2 is the pedestal of embodiments of the present invention one, cooling water tank, conveying mechanism, clamping device, cutting mechanism, cuts Cut driving mechanism and output mechanism combination stereogram;
Fig. 3 is the braced frame of embodiments of the present invention one, U-tube length compensation Mechanism Combination stereogram;
Fig. 4 is that Fig. 2 removes the stereo unfolding figure after pedestal and output mechanism;
Fig. 5 is that the feeder motor of embodiments of the present invention one, feeder motor mounting plate, driving wheel send tube assembly solid exhibition Open figure;
Fig. 6 is that the follower of embodiments of the present invention one send tube assembly stereo unfolding figure;
Fig. 7 is the clamping device and output mechanism stereogram of embodiments of the present invention one;
Fig. 8 is the stereo unfolding figure of Fig. 7;
Fig. 9 is the cutting mechanism stereo unfolding figure of embodiments of the present invention one;
Figure 10 is the clamping device stereogram of embodiments of the present invention two;
Figure 11 is the stereo unfolding figure of Figure 10;
Figure 12 is a kind of flow diagram of the accurate full-automatic cutting method of Teflon pipe of the present invention.
The names of the parts are as follows in figure:
1-pedestal;
2-cooling water tanks;
3-conveying mechanisms;
31-feeder motors;
32-feeder motor mounting plates;
33-driving wheels send tube assembly;
3301-the first synchronizing wheel;
3302-the second synchronizing wheel;
3303-synchronous belts;
3304-the first driving wheel;
3305-the second driving wheel;
3306-the second belt;
3307-the first axis pin;
3308-the second axis pin;
3309-driving wheel mounting blocks;
3310-third followers;
3311-the first tensioning wheel;
34-followers send tube assembly;
341-the first follower;
342-the second follower;
343-third belts;
344-follower mounting blocks;
345-the four follower;
346-the second tensioning wheel;
4-clamping devices;
41-finger cylinders;
42-finger cylinder mounting bases;
43-grip blocks;
431-circular grooves;
432-notches;
44-main grip blocks;
45-secondary grip blocks;
46-main folders hold mounting blocks;
5-cutting mechanisms;
51-backing plates;
52-cutting motors;
53-cutting motor mounting plates;
54-the first belt pulley;
55-the second belt pulley;
56-the first belt;
57-shafts;
58-shaft mounting bases;
59-cutting sheets;
6-cutting driving mechanisms;
61-linear motors;
62-linear motor mounting plates;
63-sliding blocks;
64-guide rails;
7-braced frames;
71-support columns;
72-top plates;
73-bottom plates;
8-output mechanisms;
81-casings;
82-material receiving tubes;
83-material receiving tube supporting racks;
84-telescoping tubes;
9-U-tube length compensation mechanisms;
91-small electromotors;
92-small electromotor mounting brackets;
93-lead screws;
94-feed screw nuts;
95-lead screw mounting brackets;
96-feed screw nut's mounting bases;
10-racks;
20-collecting boxs;
30-Teflon pipes;
40-Teflon pipe turntables;
50-pipe dish framves.
Specific implementation mode
The present invention is further described for explanation and specific implementation mode below in conjunction with the accompanying drawings.
A kind of Teflon pipe precision full-automatic cutting equipment embodiment one of the present invention:
As shown in Figure 1, a kind of Teflon pipe precision full-automatic cutting equipment comprising pedestal 1, cooling water tank 2, conveyer Structure 3, clamping device 4, cutting mechanism 5, cutting driving mechanism 6, braced frame 7, output mechanism 8, U-tube length compensation mechanism 9, Rack 10, collecting box 20, braced frame 7 are equipped at least 2 support columns 71;Cooling water tank 2, clamping device 4, is cut conveying mechanism 3 Cut driving mechanism 6, output mechanism 8 is fixedly installed in respectively on pedestal 1, cutting mechanism 5 be fixedly installed in cutting driving mechanism 6 On, braced frame 7 is fixedly installed in rack 10, and pedestal 1 is slidably connected with support column 71, the entrance of output mechanism 8 and clamping The outlet of mechanism 4, U-tube length compensation mechanism 9 are fixedly installed in braced frame 7 and are fixedly connected with pedestal 1, collected Case 20 is positioned in rack 10;U-shaped Teflon pipe 30 passes through cooling water tank 2 to be inserted into conveying mechanism 3, and conveying mechanism 3 conveys The Teflon pipe 30 of regular length enters in clamping device 4 and is clamped, and cutting driving mechanism 6 drives cutting mechanism 5 to cut off Teflon pipe 30 in clamping device 4, output mechanism 8 export in cut-off Teflon pipe 30 to collecting box 20, U-tube length Compensation mechanism 9 drives pedestal 1 to move up or down the length for compensating the U-shaped Teflon pipe 30 before being inserted into cooling water tank 2 Degree.
Specifically, as shown in Fig. 2, Fig. 4, Fig. 5, Fig. 6, cooling water tank 2 is fixedly installed on pedestal 1, and cooling water tank 2 can be with The temperature for reducing Teflon pipe 30 makes Teflon pipe 30 become harder.Conveying mechanism 3 includes feeder motor 31, feeder motor peace Loading board 32, driving wheel send tube assembly 33, follower that tube assembly 34, feeder motor 31 is sent to be fixedly installed in feeder motor mounting plate 32 On, feeder motor mounting plate 32, driving wheel send tube assembly 33 to be fixedly installed in respectively on pedestal 1, and follower send tube assembly 34 solid Dingan County is sent loaded on driving wheel in tube assembly 33, and 31 output shaft of feeder motor send tube assembly 33 to be drivingly connected with driving wheel, conveying electricity Machine 31 uses servo motor.It includes the first synchronizing wheel 3301, the second synchronizing wheel 3302, synchronous belt that driving wheel, which send tube assembly 33, 3303, the first driving wheel 3304,3305,2 second belts 3306 of the second driving wheel, the first axis pin 3307, the second axis pin 3308, Driving wheel mounting blocks 3309, driving wheel mounting blocks 3309 are fixedly installed on pedestal 1, and the first axis pin 3307 is installed across driving wheel 3309 lower end of block is simultaneously fixedly connected with 31 output shaft of feeder motor, and the second axis pin 3308 passes through 3309 upper end of driving wheel mounting blocks simultaneously Rotationally connected, the first axis pin 3307 is rotatablely connected with driving wheel mounting blocks 3309, and the first synchronizing wheel 3301 is fixedly installed in One end of first axis pin 3307, the second synchronizing wheel 3302 are fixedly installed in one end of the second axis pin 3308, synchronous belt 3303 and One synchronizing wheel 3301, the connection of 3302 V belt translation of the second synchronizing wheel, the first driving wheel 3304 are fixedly installed in the first axis pin 3307 The other end, the second driving wheel 3305 are fixedly installed in the other end of the second axis pin 3308, the second belt 3306 and the first axis pin 3307,3308 V belt translation of the second axis pin connects.It further includes that 4 third followers 3310, first are tensioned that driving wheel, which send tube assembly 33, The rotational installation of 3311,4 3310 alinements of third follower of wheel is in 3309 outer side edges of driving wheel mounting blocks, first The rotational installation of bearing up pulley 3311 is on 3309 inner side edge of driving wheel mounting blocks, and the first tensioning wheel 3311 is for being tensioned 2 second Belt 3306.It includes the first follower 341 that follower, which send tube assembly 34,342,2 third belts 343 of the second follower, passive Mounting blocks 344 are taken turns, follower mounting blocks 344 are fixedly installed on pedestal 1, and the rotational installation of the first follower 341 is pacified in follower 344 lower end of block is filled, the rotational installation of the second follower 342 is in 344 upper end of follower mounting blocks, and third belt 343 and first is passively Take turns the connection of 342 V belt translation of the 341, second follower.It further includes 4 the 4th follower 345, second tensionings that follower, which send tube assembly 34, In on 344 inner side edge of follower mounting blocks, second is tensioned 346,4 345 alinement of the 4th follower rotational installations of wheel 346 rotational installation of wheel is in 344 outer side edges of follower mounting blocks, and the second tensioning wheel 346 is for being tensioned 2 third belts 343.Second belt 3306 and third belt 343 all use circular strap made of rubber.Adjust driving wheel mounting blocks 3309 with The distance between follower mounting blocks 344 make the space surrounded between 2 second belts 3306 and 2 third belts 343 just Can elasticity accommodate lower Teflon pipe 30, and Teflon pipe 30 by 2 second belts 3306 and 2 third belts 343 the 4 of outer circle Be clamped on a direction, such method of clamping can decrease or even eliminate tubing bending or flatten the case where.
Specifically, as shown in Fig. 2, Fig. 4, Fig. 7, Fig. 8, clamping device 4 includes finger cylinder 41, finger cylinder mounting base 42, grip block 43;43 front of grip block is equipped with the circular groove 431 for Teflon pipe 30 to be clamped, circular groove 431 It is designed according to the size of 30 caliber of Teflon pipe, softwood matter is provided in circular groove 431(Such as rubber)Iron fluorine is clamped Imperial pipe 30 is allowed to indeformable;43 side of grip block is equipped with the notch 432 for cutting, and notch 432 is according to Teflon after being cut The length of pipe 30 designs, can be multiple with uniform design, and embodiments of the present invention one are designed as 12;Finger cylinder 41 is fixed It is installed in finger cylinder mounting base 42, finger cylinder mounting base 42 is fixedly installed on pedestal 1, and grip block 43 is fixedly installed in Two fingers of finger cylinder 41.The front of two grip blocks 43 is designed with circular groove 431, and setting in circular groove 431 Have softwood matter Teflon pipe 30 is clamped, because Teflon pipe 30 is in outer circumferencial direction all stress, in this way can firm grip again not Teflon pipe 30 can be made to deform, the case where such method of clamping can eliminate tubing bending or flatten, and reliable, jail is clamped Gu.
Specifically, such as Fig. 2, shown in fig. 4, fig. 9, cutting mechanism 5 includes backing plate 51, cutting motor 52, cutting motor installation Plate 53, the first belt pulley 54, the second belt pulley 55, the first belt 56, shaft 57,2 shaft mounting bases 58, multiple cutting sheets 59, for cutting sheet 59 depending on the quantity once cut, embodiments of the present invention one are designed as 12;Distinguish at 57 both ends of shaft It is rotatablely installed in 2 shaft mounting bases 58, cutting motor mounting plate 53, shaft mounting base 58 are fixedly installed in backing plate 51 respectively On, cutting motor 52 is fixedly installed in cutting motor mounting plate 53, and the first belt pulley 54 is fixedly installed in the output of cutting motor 52 Axis, the second belt pulley 55 are fixedly installed in 57 one end of shaft, and the first belt 56 and the first belt pulley 54, the second belt pulley 55 are with biography Dynamic connection, 12 cutting sheets 59 are uniformly fixedly installed in shaft 57.Cutting motor 52 uses speed regulating motor.The cutting sheet of rotation 59 vertically cut the Teflon pipe 30 being clamped by two grip blocks 43, and the notch being cut into this way is smooth, and kerf quality is good.
Specifically, as shown in figure 4, cutting driving mechanism 6 includes 62,4 linear motor 61, linear motor mounting plate sliding blocks 63,2 guide rails 64, linear motor 61 are fixedly installed on linear motor mounting plate 62,62,2 guide rails of linear motor mounting plate 64 are fixedly installed in respectively on pedestal 1, and 4 sliding blocks 63 are fixedly installed in respectively on backing plate 51, and backing plate 51 and linear motor 61 are defeated Shaft is fixedly connected, and 4 sliding blocks 63 are slidably connected respectively with 2 guide rails 64.Linear motor 61 uses through stepping straight-line electric Machine.
Specifically, as shown in figure 3, braced frame 7 includes 4 support columns 71, top plate 72, bottom plate 73, top plate 72 fixes peace Loaded on 4 support columns 71,4 support columns 71 are fixedly installed on bottom plate 73, and bottom plate 73 is fixedly installed in rack 10.
Specifically, as shown in Fig. 2, Fig. 7, Fig. 8, output mechanism 8 include casing 81, material receiving tube 82, material receiving tube supporting rack 83, Telescoping tube 84, casing 81 are fixedly installed in finger cylinder mounting base 42, and material receiving tube supporting rack 83 is fixedly installed on pedestal 1, Casing 81, material receiving tube 82, telescoping tube 84 are sequentially communicated, the outlet of one end and grip block 43 of casing 81, casing 81 it is another One end is connected to material receiving tube 82, and material receiving tube 82 is connected to telescoping tube 84.In order to make the Teflon pipe 30 after being cut more smoothly Into in collecting box 20, vacuum pump can be increased in 84 tail end of telescoping tube, after formation negative pressure absorbing is cut in telescoping tube 84 Teflon pipe 30.
Specifically, as shown in figure 3, U-tube length compensation mechanism 9 includes small electromotor 91, small electromotor mounting bracket 92, silk Bar 93, feed screw nut 94, lead screw mounting bracket 95, feed screw nut's mounting base 96, small electromotor 91 are fixedly installed in small electromotor peace 92 are shelved, small electromotor mounting bracket 92 is fixedly installed on the bottom plate 73 of braced frame 7, and lead screw mounting bracket 95 is fixedly installed in branch Under the top plate 72 of support frame frame 7,93 both ends of lead screw are rotatablely connected with small electromotor mounting bracket 92, lead screw mounting bracket 95 respectively, lead screw 93 are fixedly connected with 91 output shaft of small electromotor, and feed screw nut 94 is fixedly installed in feed screw nut's mounting base 96, feed screw nut's peace Dress seat 96 is fixedly connected with pedestal 1, and lead screw 93 is connect with 94 lead screw transmission of feed screw nut.Small electromotor 91 uses servo motor. The diameter that the length of sagging U-tube gets over long tube is smaller, in order to keep the diameter of pipe constant, using U-tube length compensation Mechanism 9 compensates the length of sagging U-tube.
A kind of Teflon pipe precision full-automatic cutting equipment embodiment two of the present invention:
As shown in Figure 10, Figure 11, embodiment two and embodiment one are essentially identical, the difference is that clamping device 4 is different, The clamping device 4 of present embodiment two includes main grip block 44, and 44 front of main grip block is provided with multiple secondary grip blocks 45, main folder The front for holding block 44 and secondary grip block 45 is designed with circular groove 431 for Teflon pipe 30 to be clamped, 44 side of main grip block Face is equipped with the notch 432 for cutting, and secondary grip block 45 and notch 432 are set according to the length of Teflon pipe 30 after being cut Meter, can be multiple with uniform design, and embodiments of the present invention two are designed as 12;Main grip block 44 holds mounting blocks 46 by main folder It is fixedly installed on pedestal 1.
The invention also includes control system, control system is for controlling feeder motor 31, finger cylinder 41, cutting motor 52, the work of linear motor 61, small electromotor 91.
As shown in figure 12, the present invention also provides a kind of accurate full-automatic cutting methods of Teflon pipe comprising following step Suddenly:
A. prepare:Teflon pipe turntable 40 is positioned on pipe dish frame 50, then by Teflon pipe 30 from Teflon pipe turntable Pull-out is allowed to naturally droop into U-shaped in 40;
B. intert:Then cooling water tank 2 is passed through to be inserted into conveying mechanism 3 on U-shaped 30 head of Teflon pipe;
C. it compensates:9 task driven pedestal 1 of U-tube length compensation mechanism, which moves up or down, makes U-shaped Teflon pipe 30 Length reach the length of setting;
D. conveying clamping output:The work conveying regular length of conveying mechanism 3 Teflon pipe 30 enters in clamping device 4 and quilt Clamping, while external equipment driving Teflon pipe turntable 40 rotates the Teflon pipe 30 of output equal length downwards;
E. it rotates:The work rotation of cutting mechanism 5;
F. return is cut:Cutting 6 task driven cutting mechanism 5 of driving mechanism, which moves forward in clamping device 4, to be cut away Teflon pipe 30 and return;
G. it unclamps:Clamped Teflon pipe 30 is unclamped in the work of clamping device 4;
H. it conveys to eject to export again again and be clamped again:Conveying mechanism 3 works again conveys regular length Teflon pipe 30 into folder It holds in mechanism 4, the Teflon pipe 30 being delivered up ejects the Teflon pipe 30 cut away and feeds them into output mechanism 8 upwards In, while external equipment driving Teflon pipe turntable 40 rotates the Teflon pipe 30 of output equal length downwards, clamping device 4 is again Work clamping Teflon pipe 30;
I. it collects:Output mechanism 8 exports in the Teflon pipe 30 to collecting box 20 cut away;
Return to step F repeats to cut.
Specifically, step B. is interspersed:Cooling water tank 2 is passed through to be inserted into the second belt 3306 on U-shaped 30 head of Teflon pipe Between third belt 343 and it is clamped.
Specifically, step C. is compensated:Small electromotor 91 drives pedestal 1 to move up or down by screw rod transmission, to The length of U-shaped Teflon pipe 30 is set to reach the length of setting.
Specifically, step D include it is following step by step:
D1. feeder motor 31 drives the rotation of the second belt 3306 by V belt translation;
D2. the second belt 3306 drives third belt 343 to be delivered up regular length iron fluorine together by Teflon pipe 30 Imperial pipe 30 enters in two grip blocks 43;
D3. 41 task driven of finger cylinder, two grip block 43 clamps Teflon pipe 30;
External equipment driving Teflon pipe turntable 40 rotates the Teflon pipe 30 for exporting equal length downwards to D4 simultaneously.
Specifically, step E. rotates:Cutting motor 52 is rotated by V belt translation drive shaft 57, and shaft 57 drives cutting sheet 59 rotate together.
Specifically, step F include it is following step by step:
F1. linear motor 61 is moved forward in notch 432 by the cutting sheet 59 of slide block guide rail driving rotation and is cut away Teflon pipe 30;
F2. after the completion of cutting linear motor 61 with rotation the return together of cutting sheet 59.
Specifically, step G. unclamps:The work return of finger cylinder 41 drives two grip blocks 43 to unclamp Teflon pipe 30.
Specifically, step H include it is following step by step:
H1. feeder motor 31 works again drives the rotation of the second belt 3306 by V belt translation;
H2. the second belt 3306 drives third belt 343 to be delivered up regular length iron fluorine together by Teflon pipe 30 Imperial pipe 30 enters in two grip blocks 43;
H3. the Teflon pipe 30 being delivered up ejects the Teflon pipe 30 cut away and feeds them into material receiving tube 82 upwards In;
External equipment drives Teflon pipe turntable 40 to rotate the Teflon pipe 30 for exporting equal length downwards to H4 again simultaneously;
H5. two grip block 43 of task driven clamps Teflon pipe 30 to finger cylinder 41 again.
Specifically, step I. is collected:The Teflon pipe 30 cut away in material receiving tube 82 is under gravity through stretching The draw 84 is fallen into collecting box 20;Or the Teflon pipe 30 cut away in material receiving tube 82 is in the work of vacuum pump negative-pressure sucking It is fallen into collecting box 20 through telescoping tube 84 with lower.
A kind of Teflon pipe precision full-automatic cutting equipment operation principle of the present invention:30 turntable 40 of Teflon pipe is placed In on pipe dish frame 50, then Teflon pipe 30 pulled out from Teflon pipe turntable 40 be allowed to naturally droop into it is U-shaped;By U-shaped iron 30 head of teflon tube is inserted into the second belt 3306 and third belt 343 and is clamped across cooling water tank 2;Small electromotor 91 task driven lead screws 93 rotate, and lead screw 93 drives feed screw nut 94 to move up or down, and feed screw nut 94 passes through lead screw spiral shell Female mounting base 96 moves up or down together with pedestal 1, to make the length of U-shaped Teflon pipe 30 reach the length of setting Degree;Work rotation the first synchronizing wheel 3301 of driving of feeder motor 31 and the first driving wheel 3304 rotate simultaneously, the first synchronizing wheel 3301 drive the second synchronizing wheel 3302 to rotate together by synchronous belt 3303, and the second synchronizing wheel 3302 is with the second driving wheel 3305 It rotates together, 2 second belts 3306 is driven simultaneously to reach the first driving wheel 3304 and the second driving wheel 3305 while rotate It moves upwards, 2 second belts 3306 are delivered up by 2 third belts 343 of frictional force drives and are clipped in iron therein together Teflon tube 30 enters in two grip blocks 43, and the length of conveying is fixed, 41 task driven of finger cylinder, two grip block 43 clamping Firmly Teflon pipe 30, while external equipment driving Teflon pipe turntable 40 rotates the Teflon pipe 30 of output equal length downwards; Work rotation driving the first belt pulley 54 rotation of cutting motor 52, the first belt pulley 54 drive the second belt by the first belt 56 55 rotation of wheel, the second belt pulley 55 drive multiple cutting sheets 59 to rotate together by shaft 57;The work of linear motor 61 passes through pad Plate 51 drives the cutting sheet 59 of multiple rotations to be moved forward in notch 432 along guide rail 64 and cuts away Teflon pipe 30, has cut It works again the return together of cutting sheet 59 with rotation at rear linear motor 61;The work return of finger cylinder 41 drives two grip blocks 43 unclamp Teflon pipe 30;Feeder motor 31 works again to be rotated the first synchronizing wheel 3301 of driving and the first driving wheel 3304 while turning Dynamic, the first synchronizing wheel 3301 drives the second synchronizing wheel 3302 to rotate together by synchronous belt 3303, the second synchronizing wheel 3302 with Second driving wheel 3305 rotates together, to reach the first driving wheel 3304 and the second driving wheel 3305 while rotate drive 2 articles the Two belts 3306 move upwards simultaneously, and 2 second belts 3306 are defeated upwards together by 2 third belts 343 of frictional force drives It send and is clipped in two grip blocks 43 of the entrance of Teflon pipe 30 therein, the length of conveying is Teflon pipe that is fixed, being delivered up 30 eject the Teflon pipe 30 cut away upwards feeds them into material receiving tube 82, two grip block of task driven again of finger cylinder 41 43 clamp Teflon pipe 30, while external equipment drives Teflon pipe turntable 40 to rotate the iron fluorine for exporting equal length downwards again Imperial pipe 30;The Teflon pipe 30 cut away in material receiving tube 82 falls into collecting box 20 through telescoping tube 84 under gravity The Teflon pipe 30 cut away in interior or material receiving tube 82 is fallen under the action of vacuum pump negative-pressure sucking through telescoping tube 84 In collecting box 20.
Cooling water tank 2 is passed through to be inserted into conveying mechanism U-shaped Teflon pipe 30 it is an advantage of the current invention that the present invention uses In 3, the Teflon pipe 30 that conveying mechanism 3 conveys regular length enters in clamping device 4 and is clamped, and cutting driving mechanism 6 is driven Dynamic cutting mechanism 5 cuts off the Teflon pipe 30 in clamping device 4, the cut-off Teflon pipe 30 of the output of output mechanism 8 to receipts In header 20, U-tube length compensation mechanism 9 drives pedestal 1 to move up or down for compensating the U before being inserted into cooling water tank 2 The length of the Teflon pipe 30 of type.The present invention also provides a kind of accurate full-automatic cutting methods of Teflon pipe comprising following Step:A. prepare;B. intert;C. it compensates;D. conveying clamping output;E. it rotates;F. return is cut;G. it unclamps;H. top is conveyed again Go out to export again and be clamped again;I. it collects;Return to step F repeats to cut.The present invention can effectively improve the length accuracy of Pipe Cutting, Kerf quality is good, the case where decreasing or even eliminating tubing bending or flatten.
The advantageous effect of the present invention compared with the existing technology:
1. Teflon pipe 30 is clamped on four direction by 4 circular straps of outer circle and is delivered up, because in four direction All circular strap made of stress and rubber is softer, and Teflon pipe 30 will not deform, bending or flattening, such method of clamping The case where tubing bending can be decreased or even eliminated or flattened;
2. the front of liang grip block 43 is designed with circular groove 431, and is provided with softwood matter in circular groove 431 Be clamped Teflon pipe 30, because Teflon pipe 30 is in outer circumferencial direction all stress, in this way can firm grip will not make Teflon again The case where pipe 30 deforms, and such method of clamping can eliminate tubing bending or flatten, and be clamped reliable, secured;
3. the cutting sheet 59 of rotation vertically cuts the Teflon pipe 30 being clamped by two grip blocks 43, cut using this cutting mode Lateral pull will not be generated to Teflon pipe 30, the notch being cut into is smooth, and kerf quality is good when cutting.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that The specific implementation of the present invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, exist Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the present invention's Protection domain.

Claims (4)

1. a kind of Teflon pipe precision full-automatic cutting equipment, it is characterised in that:Including pedestal (1), cooling water tank (2), conveying Mechanism (3), clamping device (4), cutting mechanism (5), cutting driving mechanism (6), braced frame (7), output mechanism (8), U-tube Length compensation mechanism (9), rack (10), collecting box (20), the braced frame (7) are equipped at least 2 support columns (71);It is described Cooling water tank (2), conveying mechanism (3), clamping device (4), cutting driving mechanism (6), the output mechanism (8) are respectively arranged in On pedestal (1), the cutting mechanism (5) is installed in cutting driving mechanism (6), and the braced frame (7) is installed on rack (10) on, the pedestal (1) is slidably connected with support column (71), the entrance of the output mechanism (8) and going out for clamping device (4) Mouth connection, U-tube length compensation mechanism (9) are installed in braced frame (7) and are connect with pedestal (1), the collecting box (20) it is positioned in rack (10);U-shaped Teflon pipe (30) passes through cooling water tank (2) to be inserted into conveying mechanism (3), described defeated The Teflon pipe (30) of mechanism (3) conveying regular length is sent to enter in clamping device (4) and be clamped, the cutting driving mechanism (6) driving cutting mechanism (5) cuts off the Teflon pipe (30) in clamping device (4), and output mechanism (8) output is cut off Teflon pipe (30) in collecting box (20), U-tube length compensation mechanism (9) driving pedestal (1) moves upward or downward Employ the length of the U-shaped Teflon pipe (30) before cooling water tank (2) is inserted into compensation.
2. Teflon pipe precision full-automatic cutting equipment according to claim 1, it is characterised in that:The conveying mechanism (3) include that feeder motor (31), feeder motor mounting plate (32), driving wheel send tube assembly (33), follower to send tube assembly (34), The feeder motor (31) is installed on feeder motor mounting plate (32), and the feeder motor mounting plate (32), driving wheel send pipe Component (33) is respectively arranged on pedestal (1), and the follower send tube assembly (34) to be installed on driving wheel and send in tube assembly (33), Feeder motor (31) output shaft send tube assembly (33) to be drivingly connected with driving wheel.
3. Teflon pipe precision full-automatic cutting equipment according to claim 1, it is characterised in that:The clamping device (4) include finger cylinder (41), finger cylinder mounting base (42), grip block (43), the opposite face of two grip blocks (43) It is equipped with the circular groove (431) for Teflon pipe (30) to be clamped, grip block (43) side is equipped with for cutting Notch (432), the finger cylinder (41) are installed in finger cylinder mounting base (42), finger cylinder mounting base (42) peace Loaded on pedestal (1), the grip block (43) is installed on two fingers of finger cylinder (41).
4. Teflon pipe precision full-automatic cutting equipment according to claim 2, it is characterised in that:The driving wheel send pipe Component (33) include the first synchronizing wheel (3301), the second synchronizing wheel (3302), synchronous belt (3303), the first driving wheel (3304), Second driving wheel (3305), the second belt (3306), the first axis pin (3307), the second axis pin (3308), driving wheel mounting blocks (3309), the driving wheel mounting blocks (3309) are installed on pedestal (1), and first axis pin (3307) is installed across driving wheel Block (3309) lower end is simultaneously fixedly connected with feeder motor (31) output shaft, and second axis pin (3308) passes through driving wheel mounting blocks (3309) upper end and rotationally connected, first axis pin (3307) and driving wheel mounting blocks (3309) rotation connection, it is described First synchronizing wheel (3301) is installed on one end of the first axis pin (3307), and second synchronizing wheel (3302) is installed on the second axis pin (3308) one end, the synchronous belt (3303) connect with the first synchronizing wheel (3301), the second synchronizing wheel (3302) V belt translation, institute The other end that the first driving wheel (3304) is installed on the first axis pin (3307) is stated, second driving wheel (3305) is installed on second The other end of axis pin (3308), second belt (3306) connect with the first axis pin (3307), the second axis pin (3308) V belt translation It connects.
CN201710168666.1A 2017-03-21 2017-03-21 A kind of Teflon pipe precision full-automatic cutting equipment and method Active CN106945099B (en)

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CN201810403179.3A CN108943066B (en) 2017-03-21 2017-03-21 Precise full-automatic cutting equipment for Teflon tubes
CN201710168666.1A CN106945099B (en) 2017-03-21 2017-03-21 A kind of Teflon pipe precision full-automatic cutting equipment and method
CN201810334285.0A CN108544544B (en) 2017-03-21 2017-03-21 Precise full-automatic cutting method for teflon pipe

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CN107825483B (en) * 2017-11-07 2019-09-03 徐州莱益精密机械有限公司 A kind of Teflon pipe precision cutting means and method
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CN110655317B (en) * 2019-10-15 2023-06-16 清谱(上海)分析仪器有限公司 Automatic fixed length cutting device for capillary tube

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CN108544544B (en) 2020-09-01
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CN108544544A (en) 2018-09-18
CN108943066A (en) 2018-12-07

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Address after: 226361 Pingchao Town Industrial Concentration Zone, Tongzhou District, Nantong City, Jiangsu Province (Yuntai Mountain Village)

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Patentee before: Ouyang Qingfeng

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