CN106944803B - High-precision positioning tray for battery module - Google Patents
High-precision positioning tray for battery module Download PDFInfo
- Publication number
- CN106944803B CN106944803B CN201710143185.5A CN201710143185A CN106944803B CN 106944803 B CN106944803 B CN 106944803B CN 201710143185 A CN201710143185 A CN 201710143185A CN 106944803 B CN106944803 B CN 106944803B
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- Prior art keywords
- axis
- positioning
- tray
- material positioning
- pushing plate
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention relates to a high-precision positioning tray for a battery module, which mainly comprises a plurality of X-axis material positioning pushing plates, an X-axis positioning main pushing plate, a plurality of Y-axis material positioning pushing plates, a Y-axis positioning main pushing plate, a plurality of limiting blocks with springs, a plurality of X-axis sliding rails, a plurality of Y-axis sliding rails and a plurality of sliding rail limiting blocks, wherein a tray material placing area is formed between every two of the plurality of X-axis material positioning pushing plates, and the X-axis positioning main pushing plate is arranged at the edge of the rightmost X-axis material positioning pushing plate. According to the invention, the materials of the production line are quickly placed on the positioning tray, and the tray is quickly positioned in two directions with high precision through the equipment cylinder, so that high-precision assembly or processing operation is directly executed on the tray, the mechanism of the equipment is effectively simplified, and the operation efficiency is improved. Is suitable for the battery module processing and assembling industry, the middle-size and small-size product assembling industry and the like.
Description
Technical Field
The invention relates to the field of matched equipment of battery modules, in particular to a high-precision positioning tray and a system for a battery module.
Background
The battery module is formed by combining lithium ion cells in a serial-parallel connection mode, and is additionally provided with a single battery monitoring and managing device. The structural design of the battery module often determines the performance and safety of a battery pack. The structure must support, fix and protect the cell. The lithium battery module is a plurality of modules formed by connecting several to hundreds of battery cores in parallel and in series, and besides the mechanism design part, a battery management system and a thermal management system can form a complete lithium battery pack system. Generally, the automated assembly process of the module begins with the cell loading, whether it is a soft pack, square, cylindrical or 18650 type battery.
At present, a material tray for production in the battery module processing and assembling industry is provided with a groove on the surface of the tray, materials are placed in the groove, the materials are prevented from tilting and dumping, and the materials are carried for transfer, flow pulling and turnover.
The battery module materials mainly have the following procedures in the turnover, processing and assembling processes:
the material handling method comprises the following steps of (1) grabbing materials by an XYZ module, manually grabbing materials, grabbing materials by a robot, placing the materials into a tray (without a positioning function), loading the materials to a specified position by the tray, grabbing the materials by the XYZ module, grabbing the materials by the robot, placing the materials to a positioning mechanism for secondary positioning, processing and assembling the materials, grabbing the materials by the XYZ module, grabbing the materials by the robot, placing the materials into the tray (without a positioning function), and loading the materials by the tray for stream pulling.
At present, a material tray of a production line for processing and assembling lithium battery modules is simply designed into a groove, battery module materials are placed on the material tray, gaps between the module materials and the groove of the tray are very large, assembly or processing operation cannot be directly realized on the tray, a positioning mechanism is not provided, an active positioning function is not provided, and only the functions of material transferring, material flowing and material transferring are carried out. If the materials are to be processed with high precision, a secondary positioning mechanism and a material transferring mechanism for transferring the materials from the material tray to the secondary positioning mechanism are required to be installed on the equipment. The following problems are mainly present:
1. the material is placed in the tray recess, and the clearance is very big, and unilateral precision reaches more than 1mm, can't directly realize assembly and processing operation on the tray.
2. Because the device needs to be transferred onto the secondary positioning mechanism of the device from the tray, the device needs to be transferred onto the tray from the secondary positioning mechanism after the processing is finished, the control program is complex, the development difficulty of the device is increased, and the loopholes of the control program are easy to form.
3. The secondary positioning mechanism of the production line equipment and the grabbing/robot grabbing mechanism of the XYZ module are added, the equipment mechanism is complex, and the equipment development cost is increased.
4. The material transfer actions are excessive, and the efficiency is reduced.
Disclosure of Invention
In order to solve the problems, the invention provides a high-precision positioning tray for a battery module, which mainly comprises a plurality of X-axis material positioning pushing plates, an X-axis positioning main pushing plate, a plurality of Y-axis material positioning pushing plates, a Y-axis positioning main pushing plate, a plurality of limiting blocks with springs, a plurality of X-axis sliding rails, a plurality of Y-axis sliding rails and a plurality of sliding rail limiting blocks, wherein tray material placing areas are formed between every two of the plurality of X-axis material positioning pushing plates, the X-axis positioning main pushing plates are arranged at the edge of the rightmost X-axis material positioning pushing plate, the limiting blocks and the limiting blocks with springs are respectively arranged at the two ends of the upper side of each tray material placing area, the lower side of each tray material placing area is correspondingly connected with the Y-axis material positioning pushing plate, and the Y-axis positioning main pushing plate is connected with the plurality of Y-axis material positioning pushing plates; a spring-bearing limiting block is arranged between the X-axis material positioning push plate and the Y-axis material positioning push plate, a spring-bearing limiting block is arranged on the top end of the Y-axis positioning main push plate corresponding to the X-axis material positioning push plate, and the Y-axis sliding rail is correspondingly arranged below the Y-axis material positioning push plate;
a material positioning push plate is added in the X-axis direction and the Y-axis direction of the tray, when the material is grabbed or placed in a designated area of the tray, an air cylinder mechanism in the X-axis direction and the Y-axis direction on the equipment directly pushes a main tray positioning push plate to clamp the material in the X-axis direction and the Y-axis direction;
after the materials are assembled or processed, the X-axis and Y-axis cylinder mechanisms on the equipment are loosened, and the high-precision positioning tray pushes back the material positioning push plate through the spring on the limiting block, so that the materials are loosened, and the materials are directly turned, pulled and circulated;
an X-axis sliding rail and a sliding rail limiting block which are matched with the X-axis sliding rail are arranged between the X-axis positioning main pushing plate and the adjacent X-axis material positioning pushing plate;
an X-axis sliding rail is further arranged below the Y-axis material positioning pushing plate, and the Y-axis material positioning pushing plate moves up and down along the Y-axis sliding rail and moves left and right along the X-axis sliding rail;
the side surfaces of the X-axis positioning main pushing plate and the Y-axis positioning main pushing plate are provided with holes connected with the air cylinder;
the plurality of Y-axis material positioning pushing plates and the Y-axis positioning main pushing plate are integrally formed;
the number of the X-axis material positioning pushing plates and the number of the Y-axis material positioning pushing plates are 3, and 3 corresponding tray material placing areas are formed.
Preferably, an X-axis sliding rail and a sliding rail limiting block which is matched with the X-axis sliding rail are arranged between the X-axis positioning main pushing plate and the adjacent X-axis material positioning pushing plate.
Preferably, the number of the X-axis material positioning pushing plates and the number of the Y-axis material positioning pushing plates are 3, so that 3 corresponding tray material placement areas are formed.
Preferably, the plurality of Y-axis material positioning pushing plates and the Y-axis positioning main pushing plate are integrally formed.
Preferably, an X-axis sliding rail is further disposed below the Y-axis material positioning pushing plate, and the Y-axis material positioning pushing plate moves up and down along the Y-axis sliding rail and moves left and right along the X-axis sliding rail.
Preferably, in the working state, the battery module is placed in the tray material placement area.
Preferably, the method comprises the steps of, the side surfaces of the X-axis positioning main pushing plate and the Y-axis positioning main pushing plate are provided with holes connected with the air cylinder.
According to the invention, the materials of the production line are quickly placed on the positioning tray, and the tray is quickly positioned in two directions with high precision through the equipment cylinder, so that high-precision assembly or processing operation is directly executed on the tray, the mechanism of the equipment is effectively simplified, and the operation efficiency is improved. Is suitable for the battery module processing and assembling industry small and medium-sized product assembly industry, etc.
Drawings
Fig. 1 is a schematic diagram of the front structure of a high-precision positioning tray for a battery module provided by the invention;
fig. 2 is a schematic diagram of the overall structure of the high-precision positioning tray for the battery module provided by the invention;
fig. 3 is a schematic view showing an operating state of the high-precision positioning tray for the battery module according to the present invention.
Detailed Description
The present invention will be described in further detail below with reference to the drawings and detailed description for those skilled in the art to understand and practice the invention.
As shown in fig. 1 and 2, the high-precision positioning tray for the battery module provided by the invention mainly comprises a plurality of X-axis material positioning pushing plates, an X-axis positioning main pushing plate, a plurality of Y-axis material positioning pushing plates, a Y-axis positioning main pushing plate, a plurality of limiting blocks with springs, a plurality of X-axis sliding rails, a plurality of Y-axis sliding rails and a plurality of sliding rail limiting blocks, wherein tray material placing areas are formed between every two of the plurality of X-axis material positioning pushing plates, the X-axis positioning main pushing plates are arranged at the edge of the rightmost X-axis material positioning pushing plate, limiting blocks and limiting blocks with springs are respectively arranged at two ends of the upper side of each tray material placing area, the lower side of each tray material placing area is correspondingly connected with the Y-axis material positioning pushing plates, and the Y-axis positioning main pushing plates are connected with the plurality of Y-axis material positioning pushing plates; a spring-bearing limiting block is arranged between the X-axis material positioning push plate and the Y-axis material positioning push plate, the spring-bearing limiting block is arranged at the top end of the Y-axis positioning main push plate corresponding to the X-axis material positioning push plate, and the Y-axis sliding rail is correspondingly arranged below the Y-axis material positioning push plate.
Wherein, be provided with X axle slide rail and supporting slide rail stopper that sets up between X axle location main push pedal and the adjacent X axle material location push pedal. The number of the X-axis material positioning pushing plates and the number of the Y-axis material positioning pushing plates are 3, so that 3 corresponding tray material placing areas are formed. The plurality of Y-axis material positioning pushing plates and the Y-axis positioning main pushing plate are integrally formed. An X-axis sliding rail is further arranged below the Y-axis material positioning pushing plate, and the Y-axis material positioning pushing plate moves up and down along the Y-axis sliding rail and moves left and right along the X-axis sliding rail. Under the operating condition, the battery module is placed in the tray material placement area. The side surfaces of the X-axis positioning main pushing plate and the Y-axis positioning main pushing plate are provided with holes connected with the air cylinder.
As shown in FIG. 3, in the embodiment, the material positioning pushing plates are mainly added in the X-axis direction and the Y-axis direction of the tray, when the material is grabbed or placed in a designated area of the tray, the main tray positioning pushing plate is directly pushed by the cylinder mechanisms in the X-axis direction and the Y-axis direction on the equipment, the material is clamped in the X-axis direction and the Y-axis direction, high-precision positioning is realized, and the positioning precision can be within 5 single-side wires. The equipment processing mechanism is used for directly assembling or processing the battery module on the tray. After the material is assembled or processed, the X-axis and Y-axis direction cylinder mechanisms on the equipment are loosened, and the high-precision positioning tray pushes the material positioning push plate back through the spring on the limiting block, so that the material is loosened, and the material is directly turned, pulled and circulated. The tray has certain compatibility to various battery modules, can be designed according to the actual sizes of the modules, and is used for placing the number of the battery modules and designing according to the needs and the sizes of the machine table tops. The tray can be used for turnover and sharing among the assembly line, each production procedure and the warehouse.
According to the invention, the materials of the production line are quickly placed on the positioning tray, and the tray is quickly positioned in two directions with high precision through the equipment cylinder, so that high-precision assembly or processing operation is directly executed on the tray, the mechanism of the equipment is effectively simplified, and the operation efficiency is improved. Is suitable for the battery module processing and assembling industry, the middle-size and small-size product assembling industry and the like.
It will be understood that equivalents and modifications will occur to those skilled in the art in light of the present invention and their spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention as defined in the following claims.
Claims (2)
1. A high-precision positioning tray for a battery module, the method is characterized in that: the tray mainly comprises a plurality of X-axis material positioning pushing plates, an X-axis positioning main pushing plate, a plurality of Y-axis material positioning pushing plates, a Y-axis positioning main pushing plate, a plurality of limiting blocks, a plurality of spring limiting blocks, a plurality of X-axis sliding rails, a plurality of Y-axis sliding rails and a plurality of sliding rail limiting blocks, wherein a tray material positioning area is formed between every two of the plurality of X-axis material positioning pushing plates, the X-axis positioning main pushing plates are arranged at the edge of the rightmost X-axis material positioning pushing plate, limiting blocks and spring limiting blocks are respectively arranged at two ends of the upper side of each tray material positioning area, the lower side of each tray material positioning area is correspondingly connected with the Y-axis material positioning pushing plates, and the Y-axis positioning main pushing plate is connected with the plurality of Y-axis material positioning pushing plates; a spring-bearing limiting block is arranged between the X-axis material positioning push plate and the Y-axis material positioning push plate, a spring-bearing limiting block is arranged on the top end of the Y-axis positioning main push plate corresponding to the X-axis material positioning push plate, and the Y-axis sliding rail is correspondingly arranged below the Y-axis material positioning push plate;
a material positioning push plate is added in the X-axis direction and the Y-axis direction of the tray, when the material is grabbed or placed in a designated area of the tray, an air cylinder mechanism in the X-axis direction and the Y-axis direction on the equipment directly pushes a main tray positioning push plate to clamp the material in the X-axis direction and the Y-axis direction;
after the materials are assembled or processed, the X-axis and Y-axis cylinder mechanisms on the equipment are loosened, and the high-precision positioning tray pushes back the material positioning push plate through the spring on the limiting block, so that the materials are loosened, and the materials are directly turned, pulled and circulated;
an X-axis sliding rail and a sliding rail limiting block which are matched with the X-axis sliding rail are arranged between the X-axis positioning main pushing plate and the adjacent X-axis material positioning pushing plate;
an X-axis sliding rail is further arranged below the Y-axis material positioning pushing plate, and the Y-axis material positioning pushing plate moves up and down along the Y-axis sliding rail and moves left and right along the X-axis sliding rail;
the side surfaces of the X-axis positioning main pushing plate and the Y-axis positioning main pushing plate are provided with holes connected with the air cylinder;
the plurality of Y-axis material positioning pushing plates and the Y-axis positioning main pushing plate are integrally formed;
the number of the X-axis material positioning pushing plates and the number of the Y-axis material positioning pushing plates are 3, and 3 corresponding tray material placing areas are formed.
2. The high-precision positioning tray for a battery module according to claim 1, wherein: under the operating condition, the battery module is placed in the tray material placement area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710143185.5A CN106944803B (en) | 2017-03-11 | 2017-03-11 | High-precision positioning tray for battery module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710143185.5A CN106944803B (en) | 2017-03-11 | 2017-03-11 | High-precision positioning tray for battery module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106944803A CN106944803A (en) | 2017-07-14 |
| CN106944803B true CN106944803B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710143185.5A Active CN106944803B (en) | 2017-03-11 | 2017-03-11 | High-precision positioning tray for battery module |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723769B (en) * | 2018-07-05 | 2024-01-26 | 苏州德机自动化科技有限公司 | Automatic assembly machine for paint spraying jig |
| CN113879172A (en) * | 2021-11-15 | 2022-01-04 | 北京胜能能源科技有限公司 | Battery rack positioning device and battery replacing station |
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