CN106944139B - A kind of heteropoly acid ammonium salt catalyst and preparation method thereof - Google Patents

A kind of heteropoly acid ammonium salt catalyst and preparation method thereof Download PDF

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CN106944139B
CN106944139B CN201610003172.3A CN201610003172A CN106944139B CN 106944139 B CN106944139 B CN 106944139B CN 201610003172 A CN201610003172 A CN 201610003172A CN 106944139 B CN106944139 B CN 106944139B
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catalyst
carrier
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silica
acid
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CN106944139A (en
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金浩
孙素华
朱慧红
杨光
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • C07C1/24Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms by elimination of water
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2527/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • C07C2527/14Phosphorus; Compounds thereof
    • C07C2527/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • C07C2527/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2531/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • C07C2531/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • C07C2531/18Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The invention discloses a kind of heteropoly acid ammonium salt catalysts and preparation method thereof.The catalyst includes active component, auxiliary agent and carrier, and active component is ammonium heteropoly acids, and auxiliary agent is nickel oxide and di-iron trioxide, and carrier is the silica of amorphous silica-alumina cladding.While catalyst of the present invention low temperature active with higher, selectivity and coking resistivity, the stability of catalyst is improved.Catalyst of the present invention is ethylene reaction produced especially suitable for the dehydration that low-concentration ethanol aqueous solution is raw material.

Description

A kind of heteropoly acid ammonium salt catalyst and preparation method thereof
Technical field
The present invention relates to a kind of heteropoly acid ammonium salt catalysts and preparation method thereof, are used for ethanol dehydration more particularly to one kind Produce the carried heteropoly acid ammonium salt in catalysis agent and preparation method thereof of ethylene.
Background technique
Flagship product of the ethylene as basic Organic Chemicals and petro chemical industry, about 75% chemical products It is to be prepared by raw material of ethylene, therefore the size of ethylene yield has become one national oil development of chemical industry water of measurement Flat important symbol.Traditional ethylene is mainly the heavy dependence petroleum resources as made from light petroleum fraction cracking.With The day of international energy situation is becoming tight, and petroleum resources are increasingly exhausted, and developing new renewable alternative energy source has been the task of top priority.
Recently, ethyl alcohol especially recyclable organism preparing ethylene by dehydrating ethanol is increasingly valued by people, and is had Green, sustainable, various advantages such as reaction condition is mild and product ethylene is with high purity.Bio-ethanol is mainly derived from agriculture The fermentation of byproduct can avoid the dependence to petroleum resources, deficient in some petroleum resources such as Brazil, India, Pakistan Country continues to use always this method production ethylene, and this point more has realistic meaning to the country of oil-poor and few oil.Ethanol dehydration prepares second Alkene has the great potential for partly or entirely replacing obtaining ethylene from petroleum.Therefore, research producing ethylene from dehydration of ethanol has great Economic value and strategic importance.
There are many catalyst for ethanol delydration to ethylene report, mainly activated alumina, molecular sieve and heteropoly acid etc..It is living Property aluminium oxide is cheap as catalyst, and activity and selectivity is preferable, but reaction temperature is high, and reaction velocity is low, energy Consumption is high, and utilization rate of equipment and installations is low.The catalytic activity and selectivity of molecular sieve are high, stablize;Reaction temperature is low, and reaction velocity is big, but Catalyst life is short, and amplification factor is small, limits its industrialized production.Heteropoly acid is by central atom and coordination atom with one Fixed structure passes through oxygen-containing polyacid made of oxygen atom ligand bridging, has many advantages, such as highly acid.In producing ethylene from dehydration of ethanol The characteristics of in reaction, heteropolyacid catalyst has reaction temperature low, selectivity height and high income.
CN201310509561.X discloses a kind of ZSM-5 molecular sieve catalyst that heteropoly acid is modified, is used for low concentration second Dehydration of alcohols is ethylene reaction produced.Catalyst shows higher catalytic activity and selectivity, but due to the specific surface of carrier and Aperture is relatively small, cannot load more heteropoly acids, and excessive heteropoly acid can block the duct of carrier, lead to catalyst activity Decline, therefore further increasing which limit catalyst activity.
Li Benxiang etc. [Chemical Engineering Technology and exploitation, 2010,5 (39): 7-9] reports entitled MCM-41 load Catalyzed by Silicotungstic Acid The article of producing ethylene from dehydration of ethanol, catalyst are prepared using infusion process.CN200910057539.X discloses a kind of ethanol dehydration The catalyst of ethylene processed.For the catalyst using aluminium oxide as carrier, active component is heteropoly acid, is prepared using kneading method.It is above-mentioned to urge Agent shows higher catalytic activity and selectivity when using high concentration ethanol as raw material, but working as with low-concentration ethanol is original When material, catalyst activity is decreased obviously, and stability is bad.
Summary of the invention
Place in order to overcome the shortcomings in the prior art, the present invention provides a kind of heteropoly acid ammonium salt catalyst and its preparations Method.The catalyst not only has the characteristics that low temperature active is high, selectivity is good, has strong anti-carbon capacity, and stability is good.
Heteropoly acid ammonium salt catalyst of the present invention, including active component, auxiliary agent and carrier, active component are shown in for ammonium heteropoly acids Formula (1), auxiliary agent are nickel oxide and di-iron trioxide, and carrier is the silica of amorphous silica-alumina cladding;The weight of amorphous silica-alumina Account for the 15% ~ 45% of vehicle weight, preferably 16% ~ 40%;On the basis of the weight of catalyst, the contents of ammonium heteropoly acids is 8% ~ 30%, preferably 12% ~ 25%, auxiliary agent is in terms of oxide, and the content of nickel oxide is 3% ~ 18%, preferably 5% ~ 15%, di-iron trioxide Content be 1% ~ 10%, preferably 2% ~ 7%, the content of carrier is 42% ~ 88%, preferably 53% ~ 81%;
Hm(NH4)nYX12O40(1)
Wherein X represents W or Mo, and Y represents Si or P;When Y represents Si, m+n=4, n value is 0.1 ~ 1.0;When Y represents P When, m+n=3, n value is 0.1 ~ 1.0.
In the heteropoly acid ammonium salt catalyst, ammonium heteropoly acids are distributed in the outer surface of carrier.
The preparation method of the heteropoly acid ammonium salt catalyst, comprising:
(1) carrier of amorphous silica-alumina cladding silica is prepared;
(2) auxiliary agent nickel and iron are loaded on the carrier of step (1) preparation, obtains catalyst precarsor A;
(3) catalyst precarsor A is added in autoclave, reduction treatment is carried out to it using hydrogen;
(4) polyalcohol and/or furfuryl aldehyde solution are driven into autoclave, then adjusting Hydrogen Vapor Pressure to 2~4MPa, 0.5~5.0h is reacted at 100~300 DEG C;
(5) the catalyst precarsor A after reaction in step (4) is filtered out, is dried at room temperature, until sample table Face obtains catalyst precarsor B without liquid phase;
(6) the catalyst precarsor B that step (5) obtains being added in aqueous solutions of organic acids, heating stirring to solution is evaporated, Obtain catalyst precarsor C;
(7) the catalyst precarsor C that step (6) obtains is added in the alkaline solution containing ammonium, through filtering, 40 DEG C ~ 90 It is dry at DEG C;Or the material that step (6) obtains is adsorbed into ammonia at 40 DEG C ~ 90 DEG C, obtain catalyst precarsor D;
(8) aqueous solution of heteropoly acid is added in the catalyst precarsor D that step (7) obtains, heating stirring to solution is steamed It is dry, then through dry and roasting to get catalyst.
In step (1), the carrier of the amorphous silica-alumina cladding silica can be prepared by conventional method.In the present invention It is preferred that preparing with the following method: first preparing silica support, then coated again with amorphous silica-alumina.Wherein silica carries Body can be obtained by silica rubber powder through molding, drying and roasting.The shape of silica support generally uses spherical shape, partial size 0.1 mm~0.5 mm.The preparation of rolling balling method can be used in the carrier of the amorphous silica-alumina cladding silica, the method is as follows: by oxygen SiClx carrier is put into bowling machine, is equably sprinkled into amorphous silica-alumina dry powder during scrolling and is sprayed into binder, makes carrier Constantly grow up.Carrier after balling-up dries the h of 3 h ~ 24 at 30 DEG C ~ 50 DEG C, then in 400 DEG C ~ 700 DEG C 2 h of roasting ~6 h.Siliconoxide mass content is the % of 15 % ~ 50 in the amorphous silica-alumina.The binder be mass concentration be 5 % ~ The dilute acid soln of 10 %, such as one of acetic acid, nitric acid or a variety of.The additional amount of binder and the quality of amorphous silica-alumina dry powder Than being 0.5 ~ 1.5.
The property of the silica support is as follows: specific surface area is 500 ~ 820 m20.62 ~ 0.92 mL/ of/g, Kong Rongwei G, average pore diameter are 4.6 ~ 6.6 nm.The silica support preferred the preparation method is as follows:
A, template is added in the aqueous solution of organic acid, obtains solution I;
B, silicon source is added in solution I, is then stirred at 60 DEG C ~ 90 DEG C at gel;
C, silica support is made through aging, dry and roasting in the resulting gel of step B.
In step A, the organic acid be one of citric acid, tartaric acid, malic acid or a variety of, the organic acid with SiO in carrier2Molar ratio be 0.1 ~ 1.2.
In step A, the template is cetyl trimethylammonium bromide, hexadecyltrimethylammonium chloride, dodecane Base sodium sulphate, triblock polymer P123, triblock polymer F127, triblock polymer F108, molecular weight be 1000 ~ One of 10000 polyethylene glycol is a variety of, SiO in the template and carrier2Molar ratio be 0.01 ~ 1.2.
In step B, the silicon source is one of ethyl orthosilicate, silica solution or a variety of.
In step C, the silica support can according to need addition binder and molding help in forming process Agent, binder generally use small porous aluminum oxide.Shaping assistant such as peptizing agent, extrusion aid etc..
In step C, the drying and roasting are carried out using usual manner, and the dry condition generally used is as follows: 90 DEG C ~ 120 DEG C of dry 3h ~ 12h are roasted generally in 300 DEG C ~ 800 DEG C roasting 2 h ~ 6 h.
In step (2), auxiliary agent nickel and iron are loaded to the method on carrier can be using conventional infusion process, for example is saturated Infusion process.After immersion, as follows using conventional drying and roasting process, drying condition: 90 DEG C ~ 120 DEG C dry 3h ~ 12h, roasting condition are as follows: in 300 DEG C ~ 500 DEG C roasting 2 h ~ 6 h.In step (3), nickel source can use soluble nickel salt, Generally one of nickel nitrate, nickel acetate or a variety of.Source of iron can be using soluble molysite, generally ferric nitrate, sulfuric acid One of iron, iron chloride are a variety of.
In step (3), the reduction treatment process is as follows: under hydrogen atmosphere by catalyst precarsor be warming up to 300 DEG C~ 600 DEG C, 4h~8h is handled at 0.1MPa~0.5MPa.Wherein reduction treatment can use pure hydrogen, can also be using containing lazy Property gas hydrogen, hydrogen volume concentration be 30% ~ 100%.
In step (4), the polyalcohol is one of C5~C10 polyalcohol or a variety of, preferably xylitol, sorb One of alcohol, mannitol, arabite are a variety of;The mass concentration of polyalcohol and/or furfuryl aldehyde solution is 5%~35%, preferably It is 5%~30%, the additional amount of polyalcohol and/or furfural and the mass ratio of step (1) resulting catalyst carrier are 2:1 ~ 10:1, Preferably 3:1 ~ 10:1.
In step (5), the organic acid is one of citric acid, tartaric acid, malic acid or a variety of.The organic acid Mass ratio with carrier is 0.1 ~ 0.4.
Heating stirring described in step (6) generally carries out at 40 DEG C ~ 90 DEG C.
In step (7), the catalyst precarsor C that step (6) obtains is added in the alkaline solution containing ammonium and is impregnated, soaked The stain time is generally the min of 5 min ~ 30.The solid absorption ammonia that step (6) is obtained, adsorption time are generally 5 min ~ 30 min.In step (7), the alkaline solution containing ammonium is one of ammonium hydroxide, sal volatile, ammonium bicarbonate soln or more Kind.
In step (7), pure ammonia is can be used in the ammonia, the gaseous mixture containing ammonia can also be used, in mixed gas It is other for one of inert gas such as nitrogen, argon gas etc. or a variety of in addition to ammonia.
In step (8), the heteropoly acid is one of phosphotungstic acid, silico-tungstic acid, phosphomolybdic acid or a variety of.
Heating stirring described in step (8) generally carries out at 40 DEG C ~ 90 DEG C.
Dry and roasting condition described in step (8) is as follows: in 90 DEG C ~ 120 DEG C drying h of 3 h ~ 12,300 DEG C ~ 550 DEG C of roasting 2 h ~ 6 h.
The present invention also provides a kind of methods of producing ethylene by ethanol dehydration, wherein using catalyst of the invention.This hair Bright catalyst is ethylene reaction produced especially suitable for the dehydration that low-concentration ethanol aqueous solution is raw material, described using fixed-bed process Preparing ethylene by dehydrating ethanol reaction condition it is as follows: ethanol water concentration be 5wt% ~ 40wt%, 0.5 h of mass space velocity-1~ 15.0 h-1, 160 DEG C ~ 400 DEG C of reaction temperature.
Compared with prior art, catalyst of the present invention has the following advantages that and feature:
(1) in catalyst of the present invention, silicon oxide surface coats suitable amorphous silica-alumina, can increase its specific surface area, Aperture and Kong Rong, can load more ammonium heteropoly acids, not but not change the whole hole knot of silica support in this way Structure, and be conducive to improve the total acid content of catalyst;
(2) catalyst of the present invention coats silica support using amorphous silica-alumina, and the addition of auxiliary agent iron can be improved carrier Acidity, the especially acidity in duct, and play hydrogenation jointly with auxiliary agent nickel, the catalytic polyol in autoclave And/or furfural liquid-phase hydrogenatin, mainly there are two aspect effects: one is the liquid alkane that polyalcohol and/or furfural liquid-phase hydrogenatin generate Hydrocarbon adsorbs on a catalyst support, can effectively block the duct of carrier, the heteropoly acid ammonium of subsequent load is made to be distributed in carrier On outer surface;On the other hand, polyalcohol and/or furfural liquid-phase hydrogenatin can generate carbon distribution on carrier, can be to a certain extent Weaken the acidity of carrier, reduces the quantity of support acidity position absorption ammonia, heteropoly acid is made mainly to react with ammonium salt organic acid life At ammonium heteropoly acids, it is evenly dispersed in carrier surface to facilitate ammonium heteropoly acids, and can be removed through subsequent high-temperature roasting Carbon deposit is stated, effectively remains this Component Vectors acidic site in this way.The catalyst that the method for the present invention obtains not only has low temperature living Property is high, selectivity is good, the characteristics of having strong anti-carbon capacity, and stability is good.
Specific embodiment
Below with reference to embodiment, the present invention is described in detail.In the present invention, wt% is mass fraction.
Embodiment 1
(1) preparation of carrier:
It weighs 145.8g cetyl trimethylammonium bromide and 205g citric acid is made into mixed solution, by the positive silicic acid of 302mL Tetra-ethyl ester is added in mixed solution, stirs 2 h, and then stirring is extremely at gel at 70 DEG C, the aging 12 at 40 DEG C by gel H, then dry 8 h at 110 DEG C, are made partial size as 0.4mm spherical silica and obtain silica in 580 DEG C of 3 h of roasting Carrier, wherein the molar ratio of cetyl trimethylammonium bromide and silica is 0.3, and the molar ratio of citric acid and silica is 0.8.Support are as follows: specific surface area is 525 m20.64 mL/g of/g, Kong Rongwei, average pore diameter are 4.9 nm.
It is that 0.4mm spherical silica is added in bowling machine by the partial size prepared, starts bowling machine, uniformly into machine Ground is sprinkled into amorphous silica-alumina dry powder (in terms of butt, silica content 20wt%), while it is water-soluble to spray into the acetic acid that mass concentration is 6% Carrier after balling-up, is dried 12 h by liquid at 40 DEG C, then in 500 DEG C of 3 h of roasting, obtains amorphous silica-alumina cladding Silica support, wherein amorphous silica-alumina accounts for the 20% of silica weight.
(2) preparation of catalyst:
The carrier 74g prepared is weighed to be added in the mixed aqueous solution containing 31.1g nickel nitrate and 15.2g ferric nitrate, It stirs at 70 DEG C and is evaporated to solution, catalyst precarsor A is made in 400 DEG C of roasting 3h in 110 DEG C of dry 8h in obtained material. Catalyst precarsor A is added in autoclave, 400 DEG C are warming up under hydrogen atmosphere, 4h is handled at 0.3MPa, is down to The sorbitol solution that 400g mass concentration is 20% is added, then adjusting Hydrogen Vapor Pressure to 3MPa in reaction temperature, anti-at 260 DEG C It answers 3h, after reaction, catalyst filtration is come out, dries at room temperature to carrier surface without liquid phase;Be then added to containing In the aqueous solution of 11.1g citric acid, stirring to solution is evaporated at 40 DEG C;Obtained material, which is added in sal volatile, to be impregnated 10min is dry at 40 DEG C after filtering;It is then added in the aqueous solution containing 15.6g phosphotungstic acid, stirs at 70 DEG C to molten Liquid is evaporated;By obtained solid in 110 DEG C of dry 8.0 h, then in 500 DEG C of 3.0 h of roasting, catalyst is made, wherein NiO contains Amount is 8wt%, Fe2O3Content is 3wt%, (NH4)0.5H2.5PW12O40Content is 15wt%.
(3) catalyst characterization:
It is taken a little in the surrounding in catalyst granules section and centre, elemental analysis is carried out to each point by SEM, the results showed that Heteropoly acid ammonium salt content at surrounding each point is substantially suitable, and ammonium heteropoly acids are not detected in intermediate each point, illustrates using this side The catalyst of method preparation, the dispersion that ammonium heteropoly acids have had on catalyst surface, and be not impregnated with into duct.
(4) evaluation of catalyst:
Evaluating catalyst carries out in atmospheric fixed bed tubular reactor, and raw material is 20% ethanol water, mass space velocity 4h-1, 240 DEG C of reaction temperature.Before reaction, catalyst is in N2In 400 DEG C of 2 h of activation under protection, then it is down to reaction temperature and opens After beginning reaction 4 hours, product is analyzed by gas-chromatography, is calculated ethanol conversion and ethylene selectivity, be the results are shown in Table 1.
Embodiment 2
(1) preparation of carrier:
It weighs 200g cetyl trimethylammonium bromide and 105.7g citric acid is made into mixed solution, by the positive silicic acid of 250mL Tetra-ethyl ester is added in mixed solution, stirs 2 h, and then stirring is extremely at gel at 70 DEG C, the aging 12 at 40 DEG C by gel H, then dry 8 h at 110 DEG C, are made partial size as 0.3mm spherical silica and obtain silica in 600 DEG C of 3 h of roasting Carrier, wherein the molar ratio of cetyl trimethylammonium bromide and silica is 0.5, and the molar ratio of citric acid and silica is 0.5.Support are as follows: specific surface area is 570 m20.72 mL/g of/g, Kong Rongwei, average pore diameter are 5.1 nm.
It is that 0.3mm spherical silica is added in bowling machine by the partial size prepared, starts bowling machine, uniformly into machine Ground is sprinkled into amorphous silica-alumina dry powder (in terms of butt, silica content 30wt%), while it is water-soluble to spray into the acetic acid that mass concentration is 6% Carrier after balling-up, is dried 12 h by liquid at 40 DEG C, then in 500 DEG C of 3 h of roasting, obtains amorphous silica-alumina cladding Silica support, wherein amorphous silica-alumina accounts for the 30% of silica weight.
(2) preparation of catalyst:
The carrier 63g prepared is weighed to be added in the mixed aqueous solution containing 46.7g nickel nitrate and 25.3g ferric nitrate, It stirs at 70 DEG C and is evaporated to solution, catalyst precarsor A is made in 400 DEG C of roasting 3h in 110 DEG C of dry 8h in obtained material. Catalyst precarsor A is added in autoclave, 400 DEG C are warming up under hydrogen atmosphere, 4h is handled at 0.3MPa, is down to Reaction temperature, is added the furfuryl aldehyde solution that 400g mass concentration is 20%, then adjusts Hydrogen Vapor Pressure to 3MPa, reacts at 150 DEG C 3h after reaction comes out catalyst filtration, dries at room temperature to carrier surface without liquid phase;It is then added to containing 15.8g In the aqueous solution of citric acid, stirring to solution is evaporated at 40 DEG C;Obtained material, which is added in sal volatile, to be impregnated 10min is dry at 40 DEG C after filtering;It is then added in the aqueous solution containing 20.7g phosphotungstic acid, stirs at 70 DEG C to molten Liquid is evaporated;By obtained solid in 110 DEG C of dry 8.0 h, then in 470 DEG C of 3.0 h of roasting, catalyst is made, wherein NiO contains Amount is 12wt%, Fe2O3Content is 5wt%, (NH4)0.7H2.3PW12O40Content is 20wt%.
(3) evaluation of catalyst:
Evaluating catalyst carries out in atmospheric fixed bed tubular reactor, and raw material is 20% ethanol water, mass space velocity 5h-1, 240 DEG C of reaction temperature.Before reaction, catalyst is in N2In 400 DEG C of 2 h of activation under protection, then it is down to reaction temperature and opens After beginning reaction 4 hours, product is analyzed by gas-chromatography, is calculated ethanol conversion and ethylene selectivity, be the results are shown in Table 1.
Embodiment 3
(1) preparation of carrier:
It weighs 316g cetyl trimethylammonium bromide and 62.4g citric acid is made into mixed solution, by the positive silicic acid four of 246mL Ethyl ester is added in mixed solution, stirs 2 h, then at 70 DEG C stirring at gel, by gel at 40 DEG C 12 h of aging, Then dry 8 h at 110 DEG C, it is 0.2mm spherical silica that partial size, which is made, in 650 DEG C of 3 h of roasting, obtains silica load Body, wherein the molar ratio of cetyl trimethylammonium bromide and silica is 0.8, and the molar ratio of citric acid and silica is 0.3. Support are as follows: specific surface area is 630 m20.81 mL/g of/g, Kong Rongwei, average pore diameter are 5.1 nm.
It is that 0.2mm spherical silica is added in bowling machine by the partial size prepared, starts bowling machine, uniformly into machine Ground is sprinkled into amorphous silica-alumina dry powder (in terms of butt, silica content 40wt%), while it is water-soluble to spray into the acetic acid that mass concentration is 6% Carrier after balling-up, is dried 12 h by liquid at 40 DEG C, then in 500 DEG C of 3 h of roasting, obtains amorphous silica-alumina cladding Silica support, wherein amorphous silica-alumina accounts for the 40% of silica weight.
(2) preparation of catalyst:
The carrier 53g prepared is weighed to be added in the mixed aqueous solution containing 58.4g nickel nitrate and 35.4g ferric nitrate, It stirs at 70 DEG C and is evaporated to solution, catalyst precarsor A is made in 400 DEG C of roasting 3h in 110 DEG C of dry 8h in obtained material. Catalyst precarsor A is added in autoclave, 400 DEG C are warming up under hydrogen atmosphere, 4h is handled at 0.3MPa, is down to The sorbitol solution that 400g mass concentration is 20% is added, then adjusting Hydrogen Vapor Pressure to 3MPa in reaction temperature, anti-at 260 DEG C It answers 3h, after reaction, catalyst filtration is come out, dries at room temperature to carrier surface without liquid phase;Be then added to containing In the aqueous solution of 18.6g citric acid, stirring to solution is evaporated at 40 DEG C;Obtained material, which is added in sal volatile, to be impregnated 10min is dry at 40 DEG C after filtering;It is then added in the aqueous solution containing 25.9g phosphotungstic acid, stirs at 70 DEG C to molten Liquid is evaporated;By obtained solid in 110 DEG C of dry 8.0 h, then in 520 DEG C of 3.0 h of roasting, catalyst is made, wherein NiO contains Amount is 15wt%, Fe2O3Content is 7wt%, (NH4)0.2H2.8PW12O40Content is 25wt%.
(3) evaluation of catalyst:
Evaluating catalyst carries out in atmospheric fixed bed tubular reactor, and raw material is 20% ethanol water, mass space velocity 8h-1, 240 DEG C of reaction temperature.Before reaction, catalyst is in N2In 400 DEG C of 2 h of activation under protection, then it is down to reaction temperature and opens After beginning reaction 4 hours, product is analyzed by gas-chromatography, is calculated ethanol conversion and ethylene selectivity, be the results are shown in Table 1.
Embodiment 4
Catalyst is made according to embodiment 3, has carried out the stabilization of 100 h to catalyst according to the evaluation condition of embodiment 3 Property evaluation experimental, ethanol conversion and ethylene selectivity the results are shown in Table 2.
Comparative example 1
In embodiment 3, carrier is added directly into containing 58.4g nickel nitrate, 35.4g ferric nitrate and 25.9g phosphotungstic acid Mixed aqueous solution in, stirring is evaporated to solution at 70 DEG C;By obtained solid in 110 DEG C of dry 8.0 h, then 350 DEG C roasting 3.0 h, be made catalyst, wherein NiO content be 15wt%, Fe2O3Content is 7wt%, H3PW12O40Content is 25wt%.
The evaluation of catalyst the results are shown in Table 1 with embodiment 3, ethanol conversion and ethylene selectivity.
Comparative example 2
In embodiment 3, the dosage for adjusting silica and amorphous silica-alumina, makes amorphous silica-alumina account for silica weight 5%, catalyst is made with embodiment 3 in remaining, and NiO content is 15wt%, Fe2O3Content is 7wt%, H3PW12O40Content is 25wt%。
The evaluation of catalyst the results are shown in Table 1 with embodiment 3, ethanol conversion and ethylene selectivity.
Comparative example 3
In embodiment 3, the dosage that will adjust silica and amorphous silica-alumina, makes amorphous silica-alumina account for silica weight 70%, catalyst is made with embodiment 3 in remaining, and NiO content is 15wt%, Fe2O3Content is 7wt%, H3PW12O40Content is 25wt%,
The evaluation of catalyst the results are shown in Table 1 with embodiment 3, ethanol conversion and ethylene selectivity.
Comparative example 4
In embodiment 3, catalyst precarsor A is added in C6 alkane solvent, impregnates 10min, then filters, at 40 DEG C Lower drying is to carrier surface without liquid phase;It is then added in the aqueous solution containing 18.6g citric acid, stirs at 40 DEG C to solution It is evaporated;Obtained material, which is added in sal volatile, impregnates 10min, dry at 40 DEG C after filtering;Be then added to containing In the aqueous solution of 25.9g phosphotungstic acid, stirring to solution is evaporated at 70 DEG C;By obtained solid in 110 DEG C of dry 8.0 h, so Afterwards in 520 DEG C of 3.0 h of roasting, catalyst is made, wherein NiO content is 15wt%, Fe2O3Content is 7wt%, (NH4)0.2H2.8PW12O40Content is 25wt%.
The evaluation of catalyst the results are shown in Table 1 with embodiment 3, ethanol conversion and ethylene selectivity.
Comparative example 5
Catalyst is made according to comparative example 1, has carried out the stabilization of 100 h to catalyst according to the evaluation condition of embodiment 3 Property evaluation experimental, ethanol conversion and ethylene selectivity the results are shown in Table 2.
The conversion ratio and selectivity of 1 each catalyst of table
Conversion ratio, wt% Selectivity, wt%
Embodiment 1 98.5 98.8
Embodiment 2 98.6 98.7
Embodiment 3 99.2 99.0
Comparative example 1 98.0 96.0
Comparative example 2 95.4 94.6
Comparative example 3 96.2 95.4
Comparative example 4 97.0 96.8
2 stability test evaluation result of table
Conversion ratio, wt% Selectivity, wt%
Embodiment 4 99.0 98.8
Comparative example 5 86.1 85.0
By Tables 1 and 2 result as it can be seen that activity, selectivity and the stability of catalyst of the present invention are urged significantly better than comparative example Agent.

Claims (18)

1. a kind of preparation method of heteropoly acid ammonium salt catalyst, the heteropoly acid ammonium salt catalyst include active component, auxiliary agent and Carrier, active component are that ammonium heteropoly acids are shown in formula (1), and auxiliary agent is nickel oxide and di-iron trioxide, and carrier is amorphous silica-alumina packet The silica covered;The weight of amorphous silica-alumina accounts for the 15% ~ 45% of vehicle weight;On the basis of the weight of catalyst, heteropoly acid ammonium The content of salt is 8% ~ 30%, and for auxiliary agent in terms of oxide, the content of nickel oxide is 3% ~ 18%, the content of di-iron trioxide is 1% ~ 10%, the content of carrier is 42% ~ 88%;
Hm(NH4)nYX12O40(1)
Wherein X represents W or Mo, and Y represents Si or P;When Y represents Si, m+n=4, n value is 0.1 ~ 1.0;When Y represents P, m + n=3, n value are 0.1 ~ 1.0;
The preparation method of the catalyst, comprising:
(1) carrier of amorphous silica-alumina cladding silica is prepared;
(2) auxiliary agent nickel and iron are loaded on the carrier of step (1) preparation, obtains catalyst precarsor A;
(3) catalyst precarsor A is added in autoclave, reduction treatment is carried out to it using hydrogen;
(4) polyalcohol and/or furfuryl aldehyde solution are driven into autoclave, then adjust Hydrogen Vapor Pressure to 2~4MPa, 100~ 0.5~5.0h is reacted at 300 DEG C;
(5) the catalyst precarsor A after reaction in step (4) is filtered out, is dried at room temperature, until sample surfaces without Liquid phase obtains catalyst precarsor B;
(6) the catalyst precarsor B that step (5) obtains is added in aqueous solutions of organic acids, heating stirring to solution is evaporated, and is obtained Catalyst precarsor C;
(7) the catalyst precarsor C that step (6) obtains is added in the alkaline solution containing ammonium, through filtering, at 40 DEG C ~ 90 DEG C It is dry;Or the catalyst precarsor C that step (6) obtains is adsorbed into ammonia at 40 DEG C ~ 90 DEG C, obtain catalyst precarsor D;
(8) aqueous solution of heteropoly acid being added in the catalyst precarsor D that step (7) obtains, heating stirring to solution is evaporated, then Through dry and roasting to get catalyst.
2. preparation method described in accordance with the claim 1, it is characterised in that: in the carrier, the weight of amorphous silica-alumina accounts for load The 16% ~ 40% of body weight.
3. preparation method described in accordance with the claim 1, it is characterised in that: on the basis of the weight of catalyst, ammonium heteropoly acids Content be 12% ~ 25%, for auxiliary agent in terms of oxide, the content of nickel oxide is 5% ~ 15%, and the content of di-iron trioxide is 2% ~ 7%, The content of carrier is 53% ~ 81%.
4. preparation method described in accordance with the claim 1, it is characterised in that: in the heteropoly acid ammonium salt catalyst, heteropoly acid Ammonium salt is distributed in the outer surface of carrier.
5. preparation method described in accordance with the claim 1, it is characterised in that: in the amorphous silica-alumina, the quality of silica Content is 15% ~ 50%.
6. preparation method described in accordance with the claim 1, it is characterised in that: in step (1), the amorphous silica-alumina coats oxygen The carrier of SiClx the preparation method is as follows: first prepare silica support, then coated again with amorphous silica-alumina, the oxygen The property of SiClx carrier is as follows: specific surface area is 500 ~ 820 m20.62 ~ 0.92 mL/g of/g, Kong Rongwei, average pore diameter are 4.6~6.6 nm。
7. preparation method according to claim 6, it is characterised in that: silica support is formed by silica rubber powder, done Dry to obtain with roasting, the shape of silica support is using spherical, partial size 0.1 mm ~ 0.5 mm;The amorphous silica-alumina packet The carrier for covering silica is prepared using rolling balling method, the method is as follows: silica support is put into bowling machine, in rolling process In be equably sprinkled into amorphous silica-alumina dry powder and spray into binder, so that carrier is constantly grown up, the carrier after balling-up 30 DEG C ~ The dry h of 3 h ~ 24 at 50 DEG C, then in 400 DEG C ~ 700 DEG C roasting 2 h ~ 6 h;The binder is that mass concentration is 5 % The dilute acid soln of ~ 10 %;The additional amount of binder and the mass ratio of amorphous silica-alumina dry powder are 0.5 ~ 1.5.
8. preparation method described in accordance with the claim 1, it is characterised in that: in step (2), auxiliary agent nickel and iron are loaded to carrier On method use infusion process, it is after immersion, as follows using dry and roasting condition: in 90 DEG C ~ 120 DEG C dry 3h ~ 12h, Roasting condition is as follows: in 300 DEG C ~ 500 DEG C roasting 2 h ~ 6 h.
9. preparation method described in accordance with the claim 1, it is characterised in that: in step (3), the reduction treatment process is such as Under: catalyst precarsor is warming up to 300 DEG C~600 DEG C under hydrogen atmosphere, 4h~8h is handled at 0.1MPa~0.5MPa.
10. preparation method described in accordance with the claim 1, it is characterised in that: in step (4), the polyalcohol is C5~C10 One of polyalcohol is a variety of;The mass concentration of polyalcohol and/or furfuryl aldehyde solution is 5%~35%, polyalcohol and/or furfural The mass ratio of additional amount and step (1) resulting catalyst carrier is 2:1 ~ 10:1.
11. preparation method according to claim 10, it is characterised in that: in step (4), polyalcohol and/or furfuryl aldehyde solution Mass concentration be 5%~30%, the additional amount of polyalcohol and/or furfural and the mass ratio of step (1) resulting catalyst carrier For 3:1 ~ 10:1.
12. preparation method described in accordance with the claim 1, it is characterised in that: in step (6), the organic acid is citric acid, wine One of stone acid, malic acid are a variety of, and the mass ratio of the organic acid and carrier is 0.1 ~ 0.4.
13. preparation method described in accordance with the claim 1, it is characterised in that: in step (7), catalyst that step (6) is obtained Precursor C, which is added in the alkaline solution containing ammonium, to be impregnated, and dip time is the min of 5 min ~ 30;It is urged what step (6) obtained Agent precursor C adsorbs ammonia, and adsorption time is the min of 5 min ~ 30;In step (7), the alkaline solution containing ammonium is ammonia One of water, sal volatile, ammonium bicarbonate soln are a variety of.
14. preparation method described in accordance with the claim 1, it is characterised in that: in step (8), the heteropoly acid be phosphotungstic acid, One of silico-tungstic acid, phosphomolybdic acid are a variety of.
15. preparation method described in accordance with the claim 1, it is characterised in that: dry and roasting condition described in step (8) is such as Under: in 90 DEG C ~ 120 DEG C drying h of 3 h ~ 12, in 300 DEG C ~ 550 DEG C roasting 2 h ~ 6 h.
16. a kind of heteropoly acid ammonium salt catalyst, it is characterised in that: using any preparation method system of claim 1-15 ?.
17. a kind of method of producing ethylene by ethanol dehydration, it is characterised in that using the catalyst described in claim 16.
18. according to the method for claim 17, it is characterised in that: the method for producing ethylene by ethanol dehydration uses fixed bed work The reaction condition of skill, the preparing ethylene by dehydrating ethanol is as follows: ethanol water concentration is 5wt% ~ 40wt%, mass space velocity 0.5 h-1~15.0 h-1, 160 DEG C ~ 400 DEG C of reaction temperature.
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