CN106939112A - A kind of high glaze HIPS/ recycled PET bottles piece composite and preparation method thereof - Google Patents

A kind of high glaze HIPS/ recycled PET bottles piece composite and preparation method thereof Download PDF

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Publication number
CN106939112A
CN106939112A CN201610003853.XA CN201610003853A CN106939112A CN 106939112 A CN106939112 A CN 106939112A CN 201610003853 A CN201610003853 A CN 201610003853A CN 106939112 A CN106939112 A CN 106939112A
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hips
pet bottles
recycled pet
temperature
antioxidant
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CN106939112B (en
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刘伯林
李庆
刘�英
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Shanghai Extraordinary Splendour Plastic Material Co Ltd
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Shanghai Extraordinary Splendour Plastic Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present invention relates to technical field of polymer materials, more particularly to a kind of composite and preparation method thereof.A kind of high glaze HIPS/ recycled PET bottles piece composite, includes the raw material composition of following parts by weight:HIPS100 parts by weight, recycled PET bottles piece 10-40 parts by weight, compatilizer 2-20 parts by weight, toughener 5-25 parts by weight, antioxidant 0.1-1 parts by weight, lubricant 0.1-1 parts by weight.The present invention not only expands the application of recycled PET bottles piece, and improves HIPS surface light glossiness, while reducing the cost of HIPS composite, composite environmental protection, low-carbon can be widely applied to the preparation such as electronic apparatus parts shell.

Description

A kind of high glaze HIPS/ recycled PET bottles piece composite and preparation method thereof
Technical field
The present invention relates to technical field of polymer materials, more particularly to a kind of composite and preparation method thereof.
Background technology
Polyethylene terephthalate (PET), not only because of combination properties such as its chemistry, physical properties Excellent and cheap price is except being widely used in fiber applications, its usage amount also phase in beverage bottle When big.As PET is in the extensive use of edible liquid flexible packaging industry, a large amount of waste and old beverage bottles are brought Recovery problem.As amount of PET gradually increases, the amount that PET bottle is reclaimed also gradually increases.According to statistics, The average recovery utilization rate of PET bottle is 20.4%, recovery utilization rate high country such as Switzerland, Germany and Japan Deng respectively 100%, 49% and 46%, and China is only 1.7%.The PET bottle piece of recovery is largely " degrade and utilize ", for producing low-grade fiber, film and non-edible Packaging Bottle etc.;And " upgrading is utilized " 8.4% or so is only accounted for as high performance engineering plastics.It is low-grade that the bottle piece of recycled PET is mainly used in some Polyester (PET) chopped fiber spinning.So, the bottle piece for recycled PET is, it is necessary to further Field and the product of its application are extended, its added value of product is improved.
Polystyrene homopolymer is usually the quite crisp resin with bad impact strength.By in molecule Rubber components unit is introduced on chain and obtains the good HIPS resins of toughness.But this also causes the table of resin Face gloss is substantially reduced, and limiting it is having a certain surface gloss requirement occasion, such as phone, computer and Extensive use in other electric consumers.
The method of patent CN1256699A practicality continuous bulk polymerizations has prepared changing with certain gloss Property HIPS, but preparation technology and equipment are complicated, and technical requirements are high, and industrialized production difficulty is larger.
The content of the invention
It is an object of the present invention to provide a kind of high glaze HIPS/ recycled PET bottles piece composite, with Solve above-mentioned technical problem.
Another object of the present invention is to there is provided a kind of high glaze HIPS/ recycled PET bottles piece composite Preparation method, to solve above-mentioned technical problem.
Technical problem solved by the invention can be realized using following technical scheme:
A kind of high glaze HIPS/ recycled PET bottles piece composite, includes the raw material group of following parts by weight Into:
It is preferred to use the raw material composition of following parts by weight:
The present invention adds a certain amount of recycled PET bottles piece using HIPS (high impact polystyrene), no The high value added utilization again of recycled PET bottles piece is only realized, limited resources have been saved, recovery is expanded The recycle scope of PET bottle sheet material, and the cost of HIPS composite is reduced, improve material The glossiness on surface, makes composite have excellent toughness, chemical-resistance and electrical property, machinery strong Degree is high, dimensional stability is good, further expands HIPS application field.Using the sheet of above-mentioned formula Invent its tensile strength and reach 40MPa-55MPa, bending strength can reach 60MPa-70MPa, Izod Notch impact strength is 8.5KJ/m2-9.5KJ/m2, glossiness reaches more than 90, and surface is not layered and risen The incompatible appearance of skin.The composite of the present invention can be widely applied to electronic apparatus shell and driving member, Office equipment, instrument and meter, sports equipment and other fields.
The relative density of the HIPS is 1.05, and number-average molecular weight is 60,000-15 ten thousand;Izod notch shocks Intensity is 8.5KJ/m2-9.5KJ/m2, preferably 9.0KJ/m2-9.5KJ/m2
The recycled PET bottles piece is preferred to use the section that appearance color is white clear, the recycled PET The intrinsic viscosity of bottle piece is 0.68dl/g-0.78dl/g, preferably 0.70dl/g-0.75dl/g.It is viscous using above-mentioned characteristic Several recycled PET bottles pieces, is easily worked, intensity is higher.
The compatilizer is terpolymer, and described compatilizer is preferably styrene-Bing Xi Celadon-metering system Acid glycidyl ester, the melt index of described compatilizer is 6-9g/10min (200 DEG C/5Kg), described GMA content is the 1.8%-2.2% of compatilizer total amount in compatilizer.
The toughener is styrene-butadiene-methyl acrylate copolymer, is transparent material, the toughness reinforcing Rubber content is the 50%-70%, preferably 50%-60% of toughener total amount in agent.Its mechanical property to material It can influence larger.Both reduction interfacial tensions are played in HIPS and recycled PET system, increase interface Thickness, makes System forming have the Thermodynamically stable phase structure of even macroscopic micron-scale phase separation architectural feature, So that composite keeps good mechanical property.
The antioxidant is made up of primary antioxidant and auxiliary antioxidant, and the primary antioxidant and the auxiliary are anti- Oxygen agent is by weight 2:1-3:1 proportioning;
The primary antioxidant is antioxidant 1010 or antioxidant 1098, preferably antioxidant 1010;
The auxiliary antioxidant is irgasfos 168.In the process of antioxidant guarantee composite outside material The stabilization of color is seen, different use requirements are adapted to.
The lubricant is in ethylene bis stearamide, calcium stearate, polyethylene glycol oxide wax or TAF It is at least one.The preferred ethylene bis stearamide of lubricant.
Obtained on HIPS (high impact polystyrene) strand of the present invention due to introducing rubber components unit Obtained good toughness.But this also causes the lustrous surface of resin to substantially reduce, the preferred side more than After case, it can significantly improve the glossiness of material while holding material good toughness, make material There is preferable glossiness and good toughness simultaneously, simultaneously because recycled PET bottles piece cost is relatively low and can Effectively to utilize, therefore the preferred scheme has important environmental protection meaning, meets today's society green The trend of environmental protection.
A kind of preparation method of high glaze HIPS/ recycled PET bottles piece composite, comprises the following steps:
1) recycled PET bottles piece is dried;
2) in proportion by HIPS, recycled PET bottles piece, compatilizer, toughener, antioxidant and lubricant It is well mixed, compound is made;
3) compound is added in double screw extruder by the main spout of double screw extruder, melting is squeezed Go out, extruded material is after cooling, air-dried, pelletizing, drying, and the high glaze HIPS/ for producing the present invention is reclaimed PET bottle piece composite.
Step 1) in, the drying of the recycled PET bottles piece is dried in vacuum drying oven;It is preferred that Being divided into two stages is dried, and the wherein first stage is dried under conditions of 75 DEG C -80 DEG C of temperature 3h-5h, preferably 3.5h-4.5h;Second stage is that 7h-10h is dried under conditions of 135 DEG C -145 DEG C of temperature, It is preferred that 8h-9h.
Step 2) in, raw material incorporation time is mixing -15 minutes 10 minutes, and compound is made.
Step 3) in, the temperature setting range of the double screw extruder is 240 DEG C -265 DEG C, and screw rod turns Speed is 200rpm-500rpm, and vacuum is -0.6Kgf/cm2-1.0Kgf/cm2
The double screw extruder uses seven area's temperature adjustments, and the temperature in each area is respectively:
One area's temperature:240 DEG C~245 DEG C,
Two area's temperature:245 DEG C~250 DEG C,
Three area's temperature:250 DEG C~255 DEG C,
Four area's temperature:255 DEG C~260 DEG C,
Five area's temperature:260 DEG C~265 DEG C,
Six area's temperature:260 DEG C~265 DEG C,
Seven area's temperature:260 DEG C~258 DEG C.
Beneficial effect:Compared with prior art, the invention has the advantages that:
(1) high glaze HIPS/ recycled PET bottles piece composite provided by the present invention, is not only expanded The application of recycled PET bottles piece, and HIPS surface light glossiness is improved, while reducing HIPS The cost of composite, composite environmental protection, low-carbon, can be widely applied to electronic apparatus parts shell Deng preparation.
(2) high glaze HIPS/ recycled PET bottles piece composite provided by the present invention, mechanical property is good, Tensile strength reaches 50MPa, and bending strength can reach 60MPa, and notch impact strength can reach 8.5KJ/m2, the mechanical property difference with pure HIPS materials is little.
(3) preparation method of high glaze HIPS/ recycled PET bottles piece composite provided by the present invention, Compound process and process are simple, it is easy to prepared by processing.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are readily apparent from Solution, is further elucidated below the present invention.
A kind of high glaze HIPS/ recycled PET bottles piece composite, includes the raw material group of following parts by weight Into:The parts by weight of HIPS 100, recycled PET bottles piece 10-40 parts by weight, compatilizer 2-20 parts by weight, increasing Tough dose of 5-25 parts by weight, antioxidant 0.1-1 parts by weight, lubricant 0.1-1 parts by weight.It is preferred to use as follows The raw material composition of parts by weight:It is HIPS100 parts by weight, recycled PET bottles piece 15-30 parts by weight, compatible Agent 4-10 parts by weight, toughener 10-15 parts by weight, antioxidant 0.2-0.5 parts by weight, lubricant 0.2-0.5 Parts by weight.
In above-mentioned raw materials, HIPS relative density is 1.05, and number-average molecular weight is 60,000-15 ten thousand;Izod Notch impact strength is 8.5KJ/m2-9.5KJ/m2, preferably 9.0KJ/m2-9.5KJ/m2.Recycled PET bottles Piece is preferred to use the section that appearance color is white clear, and the intrinsic viscosity of recycled PET bottles piece is 0.68 Dl/g-0.78dl/g, preferably 0.70dl/g-0.75dl/g.Compatilizer is terpolymer, compatilizer be preferably Styrene-Bing Xi Celadon-GMA, the melt index of compatilizer be 6-9g/10min (200 DEG C/5Kg), compatilizer in GMA content be compatilizer total amount 1.8%-2.2%. Toughener is styrene-butadiene-methyl acrylate copolymer, is rubber content in transparent material, toughener For the 50%-70% of toughener total amount, preferably 50%-60%.Antioxidant is by primary antioxidant and auxiliary antioxidant Composition, primary antioxidant and auxiliary antioxidant are by weight 2:1-3:1 proportioning.Primary antioxidant is antioxidant 1010 or antioxidant 1098, preferably antioxidant 1010.Auxiliary antioxidant is irgasfos 168.Antioxidant is protected The stabilization of material appearance color in the process of composite is demonstrate,proved, different use requirements are adapted to.Lubrication At least one of the agent in ethylene bis stearamide, calcium stearate, polyethylene glycol oxide wax or TAF.Profit The preferred ethylene bis stearamide of lubrication prescription.
A kind of preparation method of high glaze HIPS/ recycled PET bottles piece composite, comprises the following steps:
1) recycled PET bottles piece is dried in vacuum drying oven.Being preferably divided into two stages is dried, Wherein the first stage is that 3h-5h, preferably 3.5h-4.5h are dried under conditions of 75 DEG C -80 DEG C of temperature.Second Stage is that 7h-10h, preferably 8h-9h are dried under conditions of 135 DEG C -145 DEG C of temperature.
2) in proportion by HIPS, recycled PET bottles piece, compatilizer, toughener, antioxidant and lubricant Mixing -15 minutes 10 minutes, is made compound.
3) compound is added in double screw extruder by the main spout of double screw extruder, melting is squeezed Go out, extruded material is after cooling, air-dried, pelletizing, drying, and the high glaze HIPS/ for producing the present invention is reclaimed The composite of PET bottle piece composite.
The temperature setting range of double screw extruder is 240 DEG C -265 DEG C, and screw speed is 200 Rpm-500rpm, vacuum is -0.6Kgf/cm2-1.0Kgf/cm2.Double screw extruder uses seven area's temperature Adjust, the temperature in each area is respectively:One area's temperature:240 DEG C~245 DEG C, two area's temperature:245 DEG C~250 DEG C, Three area's temperature:250 DEG C~255 DEG C, four area's temperature:255 DEG C~260 DEG C, five area's temperature:260 DEG C~265 DEG C, Six area's temperature:260 DEG C~265 DEG C, seven area's temperature:260 DEG C~258 DEG C.
Embodiment 1:
High glaze HIPS/ recycled PET bottles piece composite of the present invention, it constitutes as shown in table 1:
Table 1:Unit (kg)
HIPS Recycled PET bottles piece Compatilizer Toughener Antioxidant Lubricant
100 15 5 10 0.25 0.35
Wherein, HIPS relative densities are 1.05, and number-average molecular weight is 100,000;Izod notch impact strengths For 8.5KJ/m2
The intrinsic viscosity of recycled PET bottles piece is 0.72dl/g;
Compatilizer is styrene-Bing Xi Celadon-GMA, and its melt index is 8g/10min (200 DEG C/5Kg), GMA content are 2.0%, the liter new material Co., Ltd of such as Nantong day Copolymer SAG-02;
Toughener is styrene-butadiene-methyl acrylate copolymer, is transparent material, wherein rubber content For 60%, such as MIT C223A;
Antioxidant is that antioxidant 1010 and irgasfos 168 are compounded, weight proportion position 1:2;
Lubricant is TAF.
Embodiment 2:
High glaze HIPS/ recycled PET bottles piece composite of the present invention, it constitutes as shown in table 2:
Table 2:Unit (kg)
HIPS Recycled PET bottles piece Compatilizer Toughener Antioxidant Lubricant
100 20 6 10 0.25 0.30
Wherein, HIPS relative densities are 1.05, and number-average molecular weight is 100,000;Izod notch impact strengths For 8.5KJ/m2
The intrinsic viscosity of recycled PET bottles piece is 0.75dl/g;
Compatilizer is styrene-Bing Xi Celadon-GMA, and its melt index is 8g/10min (200 DEG C/5Kg), GMA content are 2.0%, the liter new material Co., Ltd of such as Nantong day Copolymer SAG-02;
Toughener is styrene-butadiene-methyl acrylate copolymer, is transparent material, wherein rubber content For 60%, such as MIT C223A;
Antioxidant is that antioxidant 1010 and irgasfos 168 are compounded, weight proportion position 1:2.5;
Lubricant is polyethylene glycol oxide wax.
Embodiment 3:
High glaze HIPS/ recycled PET bottles piece composite of the present invention, it constitutes as shown in table 3:
Table 3:Unit (kg)
HIPS Recycled PET bottles piece Compatilizer Toughener Antioxidant Lubricant
100 18 5 10 0.25 0.30
Wherein, HIPS relative densities are 1.05, and number-average molecular weight is 100,000;Izod notch impact strengths For 8.5KJ/m2
The intrinsic viscosity of recycled PET bottles piece is 0.75dl/g;
Toughener is styrene-butadiene-methyl acrylate copolymer, is transparent material, wherein rubber content For 60%, such as MIT C223A;
Compatilizer is styrene-Bing Xi Celadon-GMA, and its melt index is 8g/10min (200 DEG C/5Kg), GMA content are 2.0%, the liter new material Co., Ltd of such as Nantong day Copolymer SAG-02;
Antioxidant is that antioxidant 1010 and irgasfos 168 are compounded, weight proportion position 1:2.45;
Lubricant is ethylene bis stearamide.
The preparation method of embodiment 1-3 composite is:
1) recycled PET bottles piece is dried in vacuum drying oven, being divided into two stages is dried, One stage was that 3h is dried under conditions of 80 DEG C of temperature;Second stage is done under conditions of 145 DEG C of temperature Dry 7h;
2) HIPS, recycled PET bottles piece, toughener, compatilizer, antioxidant and lubricant are mixed in proportion Close uniform, compound is made, incorporation time is mixing 10 minutes;
3) compound is added in double screw extruder by the main spout of double screw extruder, melting is squeezed Go out, extruded material produces the piece composite of the present invention after cooling, air-dried, pelletizing, drying.
The screw speed of double screw extruder is 400rpm, and vacuum is -0.6Kgf/cm2, twin-screw extrusion The temperature in Ji Ge areas is:
One area's temperature:240 DEG C~245 DEG C,
Two area's temperature:245 DEG C~250 DEG C,
Three area's temperature:250 DEG C~255 DEG C,
Four area's temperature:255 DEG C~260 DEG C,
Five area's temperature:260 DEG C~265 DEG C,
Six area's temperature:260 DEG C~265 DEG C,
Seven area's temperature:260 DEG C~258 DEG C.
The high glaze HIPS/ recycled PET bottles piece composites obtained using preparation method of the present invention, its thing Rationality can be compared with pure HIPS materials of the prior art, as shown in table 4:
Table 4:
Tensile strength (MPa) Glossiness Bending strength (MPa) Notch impact strength (KJ/m2)
HIPS 41 70 64 8.5
Embodiment 1 45 90 66 8.5
Embodiment 2 48 96 68 8.6
Embodiment 3 43 94 65 8.8
As seen from the above table, the high glaze HIPS/ being made of the material combination and preparation method of the present invention is reclaimed PET bottle piece composite, mechanical property is good, and bending strength can reach more than 60MPa, and notch shock is strong Degree can reach 8.5KJ/m2, the mechanical property difference with pure HIPS materials is little.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the present invention is not limited to the above embodiments, above-described embodiment and explanation Merely illustrating the principles of the invention described in book, without departing from the spirit and scope of the present invention, Various changes and modifications of the present invention are possible, and these changes and improvements both fall within claimed invention model In enclosing.The claimed scope of the invention is by appending claims and its equivalent thereof.

Claims (10)

1. a kind of high glaze HIPS/ recycled PET bottles piece composite, it is characterised in that including following weight Measure the raw material composition of number:
2. a kind of high glaze HIPS/ recycled PET bottles piece composite according to claim 1, its It is characterised by, the relative density of the HIPS is 1.05, and number-average molecular weight is 60,000-15 ten thousand;Izod lacks Mouth impact strength is 8.5KJ/m2-9.5KJ/m2
3. a kind of high glaze HIPS/ recycled PET bottles piece composite according to claim 1, its It is characterised by, the intrinsic viscosity of the recycled PET bottles piece is 0.68dl/g-0.78dl/g.
4. a kind of high glaze HIPS/ recycled PET bottles piece composite according to claim 1, its It is characterised by, the compatilizer is terpolymer, described compatilizer is styrene-Bing Xi Celadon-methyl-prop Olefin(e) acid ethylene oxidic ester, the melt index of described compatilizer is 6-9g/10min (200 DEG C/5Kg), described Compatilizer in GMA content be compatilizer total amount 1.8%-2.2%.
5. a kind of high glaze HIPS/ recycled PET bottles piece composite according to claim 1, its It is characterised by, the toughener is styrene-butadiene-methyl acrylate copolymer, is transparent material, institute State the 50%-70% that rubber content in toughener is toughener total amount.
6. a kind of high glaze HIPS/ recycled PET bottles piece composite according to claim 1, its It is characterised by, the antioxidant is made up of primary antioxidant and auxiliary antioxidant, the primary antioxidant and described Auxiliary antioxidant is by weight 2:1-3:1 proportioning;
The primary antioxidant is antioxidant 1010 or antioxidant 1098;
The auxiliary antioxidant is irgasfos 168.
7. a kind of high glaze HIPS/ recycled PET bottles piece composite according to claim 1, its It is characterised by, the lubricant is selected from ethylene bis stearamide, calcium stearate, polyethylene glycol oxide wax or TAF In at least one.
8. make a kind of system of high glaze HIPS/ recycled PET bottles piece composite described in claim 1 Preparation Method, it is characterised in that comprise the following steps:
1) recycled PET bottles piece is dried;
2) in proportion by HIPS, recycled PET bottles piece, compatilizer, toughener, antioxidant and lubricant It is well mixed, compound is made;
3) compound is added in double screw extruder by the main spout of double screw extruder, melting is squeezed Go out, extruded material is after cooling, air-dried, pelletizing, drying, and the high glaze HIPS/ for producing the present invention is reclaimed PET bottle piece composite.
9. a kind of system of high glaze HIPS/ recycled PET bottles piece composite according to claim 8 Preparation Method, it is characterised in that step 1) in, the drying of the recycled PET bottles piece is in vacuum drying oven In be dried;
Being divided into two stages is dried, and the wherein first stage is dried under conditions of 75 DEG C -80 DEG C of temperature 3h-5h;Second stage is that 7h-10h is dried under conditions of 135 DEG C -145 DEG C of temperature.
10. a kind of system of high glaze HIPS/ recycled PET bottles piece composite according to claim 8 Preparation Method, it is characterised in that step 3) in, the temperature setting range of the double screw extruder is 240 DEG C -265 DEG C, screw speed is 200rpm-500rpm, and vacuum is -0.6Kgf/cm2-1.0Kgf/cm2
The double screw extruder uses seven area's temperature adjustments, and the temperature in each area is respectively:
One area's temperature:240 DEG C~245 DEG C,
Two area's temperature:245 DEG C~250 DEG C,
Three area's temperature:250 DEG C~255 DEG C,
Four area's temperature:255 DEG C~260 DEG C,
Five area's temperature:260 DEG C~265 DEG C,
Six area's temperature:260 DEG C~265 DEG C,
Seven area's temperature:260 DEG C~258 DEG C.
CN201610003853.XA 2016-01-05 2016-01-05 High-gloss HIPS/recycled PET bottle flake composite material and preparation method thereof Active CN106939112B (en)

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CN111925622A (en) * 2020-08-25 2020-11-13 佳易容聚合物(上海)有限公司 HIPS (high impact polystyrene) composite material with excellent chemical resistance and preparation method thereof

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CN109181196A (en) * 2018-07-30 2019-01-11 安徽联科水基材料科技有限公司 A kind of HIPS composite and preparation method thereof of high glaze composite flame-proof
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