CN106930524B - Wood-plastic plate with fixing part - Google Patents
Wood-plastic plate with fixing part Download PDFInfo
- Publication number
- CN106930524B CN106930524B CN201710279279.5A CN201710279279A CN106930524B CN 106930524 B CN106930524 B CN 106930524B CN 201710279279 A CN201710279279 A CN 201710279279A CN 106930524 B CN106930524 B CN 106930524B
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- China
- Prior art keywords
- plastic
- wood
- fiber cloth
- glass fiber
- plastic film
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- 239000004033 plastic Substances 0.000 title claims abstract description 69
- 229920003023 plastic Polymers 0.000 title claims abstract description 69
- 239000004744 fabric Substances 0.000 claims abstract description 61
- 239000002985 plastic film Substances 0.000 claims abstract description 58
- 229920006255 plastic film Polymers 0.000 claims abstract description 58
- 239000000843 powder Substances 0.000 claims abstract description 56
- 239000003365 glass fiber Substances 0.000 claims abstract description 55
- 239000002131 composite material Substances 0.000 claims description 49
- 239000002699 waste material Substances 0.000 claims description 32
- 239000003292 glue Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 20
- 229920000742 Cotton Polymers 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 9
- 230000007480 spreading Effects 0.000 claims description 9
- 238000003892 spreading Methods 0.000 claims description 9
- 239000012752 auxiliary agent Substances 0.000 claims description 7
- 239000007822 coupling agent Substances 0.000 claims description 7
- 239000013590 bulk material Substances 0.000 claims description 6
- 238000000748 compression moulding Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 5
- 238000007731 hot pressing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 12
- 150000001875 compounds Chemical class 0.000 abstract description 4
- 239000002023 wood Substances 0.000 description 10
- 238000005457 optimization Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000009415 formwork Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- -1 polypropylene Polymers 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N fumaric acid group Chemical group C(\C=C\C(=O)O)(=O)O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- AZUZXOSWBOBCJY-UHFFFAOYSA-N Polyethylene, oxidized Polymers OC(=O)CCC(=O)C(C)C(O)CCCCC=O AZUZXOSWBOBCJY-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229920001587 Wood-plastic composite Polymers 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013502 plastic waste Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011388 polymer cement concrete Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011155 wood-plastic composite Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/10—Forming or shuttering elements for general use with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/068—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10073—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising at least two glass sheets, neither of which being an outer layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/14—Layered products comprising a layer of synthetic resin next to a particulate layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The utility model belongs to general purpose's mould shell or template component field specifically discloses a take fixed part's wood-plastic board, comprises A plastic film, A glass fiber cloth, B plastic film and a set of compound powder bed, and A plastic film, A glass fiber cloth, B glass fiber cloth and B plastic film are overlapped respectively by supreme in proper order down and are formed the wood-plastic board, have pressed from both sides compound powder bed respectively between A plastic film, A glass fiber cloth, B glass fiber cloth and the B plastic film, be equipped with hollow fixed part in the wood-plastic board, be equipped with a plurality of through-holes on the fixed part, fixed part communicates to wood-plastic board surface, and the through-hole is located the contact surface of A plastic film, A glass fiber cloth, B plastic film and compound powder bed two by two, and fixed part includes breather pipe and a plurality of hollow bars, and breather pipe and hollow bar intercommunication, hollow bar are the angle setting with the breather pipe. The product solves the problem of slow emission of harmful substances in the prior art.
Description
Technical Field
The present invention is in the field of general use forms or formwork members.
Background
At present, building templates are an important tool for concrete structure engineering construction, and outside the country, builders and contractors pay great attention to the templates, because the cost of the templates and the cost of using the templates account for 50% -60% of the cost of the whole concrete structure engineering, building template technology in industrially developed countries is continuously developed and applied with high-performance, energy-saving and environment-friendly template materials, and is reality and trend of international building template industry development. The templates used in the building industry at present are mostly ordinary plywood, but only can be turned for 3-5 times, and the service life is short. The metal templates, although long in life, are expensive and cumbersome to operate. The wood-plastic composite template is difficult to popularize and use in the field of building construction due to the fatal defect of low impact strength and bending modulus. In the prior art, when building formwork erection is carried out, a building formwork is required to be adopted for supporting, a molded surface is formed, concrete is supported by the formwork for a short time, and after the concrete is solidified, the formwork can be removed; the template can be repeatedly utilized; the traditional building template mainly comprises two types of wood templates and steel templates, wherein the wood templates are made of wood materials, can be made of solid wood boards, and can also be directly used as templates, one type of wood templates and wood multilayer composite boards can be cut, the use is convenient, the steel templates are made of steel materials, the single steel templates are generally required to be connected one by fasteners to form a whole when being erected due to small area, the templates have the defects that the wood templates and the steel templates are not waterproof, and the wood templates are easy to deform under the soaking of water; the steel mould is easy to rust, and has the advantages of heavy weight, inconvenient assembly and high cost.
The patent document with the authorized bulletin number of CN104775610B discloses a wood-plastic building template, which comprises an A plastic film, A glass fiber cloth, B plastic film and a group of composite powder layers, wherein the A plastic film, the A glass fiber cloth, the B glass fiber cloth and the B plastic film are respectively overlapped from bottom to top in sequence to form the wood-plastic building template, and the composite powder layers are respectively clamped among the A plastic film, the A glass fiber cloth, the B glass fiber cloth and the B plastic film. The scheme is made of waste materials, and solves the problem of high cost in the prior art. However, the layers are connected by using industrial glue, because the industrial glue contains volatile harmful substances such as formaldehyde, the harmful substances in the newly produced wood-plastic plate can be emitted from the tiny gaps on the wood-plastic plate, but the harmful substances sealed in the middle of the wood-plastic plate are completely and slowly emitted through the tiny gaps in the wood-plastic plate, so that a long time is required, and the long-term residue of the harmful substances can influence the normal use of a user on one hand, and can cause harm to the physical health of the user on the other hand.
Disclosure of Invention
The invention aims to provide a wood-plastic plate with a fixing part, which aims to solve the problem that harmful substances in the existing wood-plastic plate are emitted very slowly.
In order to achieve the aim, the basic scheme of the invention provides a wood-plastic board with a fixing part, which consists of an A plastic film, an A glass fiber cloth, a B plastic film and a plurality of composite powder layers, wherein the A plastic film, the A glass fiber cloth, the B glass fiber cloth and the B plastic film are respectively overlapped from bottom to top in sequence to form the wood-plastic board, the composite powder layers are respectively clamped between the A plastic film, the A glass fiber cloth, the B glass fiber cloth and the B plastic film, a hollow fixing part is arranged in the wood-plastic board, a plurality of through holes are formed in the fixing part, the fixing part is communicated to the surface of the wood-plastic board, the through holes are positioned on the contact surface of the A plastic film, the A glass fiber cloth, the B plastic film and the composite powder layers in a pair, the fixing part comprises a vent pipe and a plurality of hollow rods, the vent pipe is communicated with the hollow rods, and the hollow rods are arranged in an angle.
The principle of the basic scheme is as follows: all layers (hereinafter, all layers refer to an A plastic film, an A glass fiber cloth, a B plastic film and a composite powder layer) in the product are bonded by using industrial glue, a fixing part in the product is positioned in a wood-plastic plate, and harmful gas emitted by the industrial glue for bonding all layers enters the hollow fixing part from a through hole positioned at a contact surface of the layers. Because the fixing part is communicated with the surface of the wood-plastic plate, harmful substances are emitted out of the wood-plastic plate from the fixing part.
Because the breather pipe is arranged at an angle with the hollow pipe, the cross section area of the fixed part is changed along the axial direction of the breather pipe by the hollow pipe, and all layers in the product are respectively integrated, the layers can be blocked by the parts with larger cross sections of the fixed part when being separated, so that the layers are required to be separated, the resistance caused by the hollow pipe must be overcome, and the layers are prevented from being separated during the use.
The beneficial effect of this basic scheme lies in: 1. in the product, industrial glue is arranged on each layer of contact surface, and the through holes are positioned on each layer of contact surface, so that harmful substances emitted by the industrial glue can enter the hollow rod or the vent pipe through the through holes and can be rapidly discharged out of the wood-plastic plate through the vent pipe. Therefore, the product solves the problem of slow emission of harmful substances in the prior art.
2. The breather pipe and the hollow pipe in the product are arranged at an angle, so that the cross section area of the fixing part is changed, the resistance is increased when each layer is separated, and each layer is prevented from being separated during use. In addition, the vent pipe is arranged at an angle with the hollow pipe, so that the hollow rod extends to the side face of the vent pipe, and is parallel to the vent pipe relative to the hollow rod, namely, the side wall of the vent pipe is connected with the side wall line of the hollow rod, so that the contact area between the fixing part and the industrial glue is increased, and through holes can be formed in the increased area, namely, the number of the through holes is increased. More harmful gas can enter the hollow rod from the increased through holes and be discharged from the vent pipe, so that the discharging speed of the harmful substances is increased.
3. The product contains integrated glass fiber cloth, so that the product has the strength of glass fibers, and the strength of the product is enhanced.
The scheme is a basic scheme, and an optimization scheme I based on the basic scheme: the hollow rods comprise a first hollow rod and a second hollow rod, the first hollow rod and the second hollow rod are respectively positioned at two ends of the vent pipe, and the first hollow rod and the second hollow rod face towards the middle of the wood-plastic plate respectively. The first hollow rod and the second hollow rod which are respectively positioned at the two ends face the middle part of the wood-plastic plate respectively, so that the first hollow rod and the second hollow rod respectively form a barb shape with the vent pipe, the cross section area of the fixing part suddenly increases from the barb shape to the two ends, the separation of layers is more difficult due to the barb-shaped hollow rod and the vent pipe, and the separation of the layers is further prevented.
Optimization scheme II based on basic scheme: the composite powder layer is made of waste wood-plastic plates. The waste wood-plastic plate is reused, so that the cost is saved.
Optimization scheme III based on basic scheme: the number of the fixing parts is 4, and the fixing parts are respectively positioned at four corners of the wood-plastic plate. The layers are separated, typically starting with four corners, and then gradually increasing in separation speed. The fixing pieces positioned at the 4 corners of the fixing piece fix the four corners of the product and prevent the product from being separated from the four corners, thereby preventing the layers of the product from being separated quickly.
An optimization scheme IV based on the basic scheme I of the optimization scheme: the first hollow rod and the second hollow rod are respectively perpendicular to the vent pipe. The vertical hollow bar maximizes the cross-sectional area of the securing element, further increasing the resistance experienced by the layers as they separate, thereby further preventing separation of the product.
Optimization scheme five based on optimization scheme four: the hollow rods are distributed on the contact surfaces of the plastic film A, the glass fiber cloth B, the plastic film B and the composite powder layer which are in contact with each other in pairs. The hollow rods are distributed on the contact surfaces of all layers, so that the contact area of the hollow rods and the contact surfaces of all layers is larger, the positions where through holes are formed are more, and the more the through holes of the contact surfaces of all layers are, the faster the harmful substances are discharged, so that the harmful substances are further accelerated to be discharged from the product.
Drawings
Fig. 1 is a schematic structural view of a wood-plastic panel with a fixing member according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the structure of the product and the board box before opening the box.
Detailed Description
The invention is described in further detail below by way of specific embodiments:
reference numerals in the drawings of the specification include: the air hole 1, the vent pipe 2, the hollow rod 3, the A plastic film 4, the A composite powder layer 5, the A glass fiber cloth 6, the B composite powder layer 7, the B glass fiber cloth 8, the C composite powder layer 9, the B plastic film 10, the fixing column 11 and the plate making box 12.
Examples: the wood-plastic plate with the fixing parts in the scheme comprises an A plastic film 4, an A glass fiber cloth 6, a B glass fiber cloth 8, a B plastic film 10 and a group of composite powder layers, wherein the A plastic film 4, the A composite powder layer 5, the A glass fiber cloth 6, the B composite powder layer 7, the B glass fiber cloth 8, the C composite powder layer 9 and the B plastic film 10 are sequentially arranged from top to bottom, all the layers are connected by industrial glue, 4 hollow fixing parts are arranged in the wood-plastic plate during manufacturing, and the 4 fixing parts are respectively positioned at four corners of the wood-plastic plate. The integrated into one piece has a plurality of through-holes on the fixed part, and fixed part communicates to wood-plastic panel surface, and the through-hole is located on the contact surface of two liang of contact of A plastic film 4, A glass fiber cloth 6, B glass fiber cloth 8, B plastic film 10 and compound powder layer, and fixed part includes breather pipe 2 and a plurality of hollow pole 3, and breather pipe 2 and hollow pole 3 communicate, and hollow pole 3 is the right angle setting with breather pipe 2. The hollow rods 3 are distributed on the contact surfaces of the A plastic film 4, the A glass fiber cloth 6, the B glass fiber cloth 8, the B plastic film 10 and the composite powder layer which are contacted with each other in pairs. In addition, the hollow rod 3 and the vent pipe 2 can form an obtuse angle and an acute angle, and the effects of ventilation and separation prevention can be achieved at the same time.
The manufacturing process of the product needs to use a plate-making box 12, a fixing column 11 is integrally formed in the plate-making box 12, and the manufacturing method of the product comprises the following steps:
s1, preparing materials.
The composite powder layer consists of waste wood-plastic materials, waste cotton yarns and auxiliary agents, and the weight distribution ratio of the composite powder layer is as follows:
20-60 parts of waste wood-plastic materials, 5-15 parts of waste cotton yarns and 5-10 parts of auxiliary agents.
The material treatment is as follows:
the waste wood plastic material is made into granules with the diameter of 0.5-1mm. The waste cotton yarn is processed into retreaded cotton yarn, and the waste cotton yarn is dried and cut into 3-10mm section cotton yarn. The waste cotton yarn is industrial waste cotton yarn or cotton yarn obtained by processing waste clothing cloth. Mixing and stirring the auxiliary agent, the cotton yarn section and the wood plastic material particle material to prepare the composite powder. The auxiliary agent consists of stone powder, fluxing agent, coupling agent and stabilizer, and the weight distribution ratio is as follows: 28-32 parts of stone powder, 18-22 parts of flux, 18-22 parts of coupling agent and 28-32 parts of stabilizer.
The stone powder is made of superfine talcum powder, calcium carbonate or/and diatomite or any two of the above materials.
The fluxing agent is fumaric acid modified polypropylene, low molecular weight polyethylene, oxidized polyethylene or/and oxidized polypropylene, or any 2 or 3 of the components.
The coupling agent is a silane coupling agent, a titanate coupling agent or/and an aluminate coupling agent, or any two of the coupling agents.
The plastic film A4 and the plastic film B10 are made of waste plastics, and the waste plastics are prepared into particles with the particle diameter of 0.5-1mm. Waste plastics are PP, PE, PCC, PS or industrial plastic waste with a large conventional amount.
The waste wood-plastic material is waste wood-plastic products or wood-plastic processing residues.
The glass fiber cloth 6A and the glass fiber cloth 8B are alkali-free glass fiber cloth treated by a silane coupling agent or alkali-free glass fiber cloth treated by MHA-PP combined silane coupling agent, the specification of the glass fiber cloth is 100-200g/mm, the mesh average is more than 2mm, the thickness is 1-2mm, and the glass fiber cloth is square fiber cloth bulk material of 5 mm.
S2, compounding.
a. Each ventilation pipe 2 is inserted into a fixing column 11 on the board box 12, and the position of the fixing member is fixed.
b. Paving waste plastic particles in a plate-making box 12, heating and pressurizing the plate-making box 12, wherein the hot-pressing temperature is 180-200 ℃, the pressure is 2-5MPa, the hot-pressing time is 20-35min, after entering the hot-pressing stage, the pressure is relieved 1 time every 2.5-3.5min at the beginning, the total pressure is relieved 2-4 times, after the hot-pressing is finished, the material and the plate-making box 12 are sent into an air pressurizing machine for cold pressing and shaping, the pressure is 2-5MPa, the cold pressing time is 25-30min, and the plastic film A4 is formed after shaping.
c. And (3) paving a layer of industrial glue on the plastic film A4, adding composite powder, and forming the composite powder layer A5 after compression molding.
d. Spreading a layer of industrial glue on the A composite powder layer 5, spreading fiber cloth bulk material on the A composite powder layer 5 to form an A glass fiber cloth 6.
e. And (3) paving a layer of industrial glue on the glass fiber cloth (6), adding composite powder, and forming a composite powder layer (7) by compression molding.
f. And paving a layer of industrial glue on the B composite powder layer 7, and paving a fiber cloth bulk material on the B composite powder layer 7 to form the B glass fiber cloth 8.
g. And (3) paving a layer of industrial glue on the plastic film (10), adding composite powder, and forming a composite powder layer (9) by compression molding.
h. And (3) paving a layer of industrial glue on the C composite powder layer 9, pressurizing and cooling the waste plastic particles in a hot melting state to form the B plastic film 10.
S3, opening the box.
And opening the box to take out the wood-plastic plate.
The foregoing is merely exemplary embodiments of the present invention, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (6)
1. The utility model provides a take wood-plastic board of fixed part, comprises A plastic film, A glass fiber cloth, B plastic film and a plurality of composite powder layer, and A plastic film, A glass fiber cloth, B glass fiber cloth and B plastic film are by supreme stack formation wood-plastic board in proper order down respectively, have pressed from both sides composite powder layer, its characterized in that between A plastic film, A glass fiber cloth, B glass fiber cloth and the B plastic film respectively: the wood-plastic plate is internally provided with a hollow fixing part, the fixing part is provided with a plurality of through holes, the fixing part is communicated to the surface of the wood-plastic plate, the through holes are positioned on the contact surfaces of the plastic film A, the glass fiber cloth B, the plastic film B and the composite powder layer in a pairwise contact manner, the fixing part comprises a vent pipe and a plurality of hollow rods, the vent pipe is communicated with the hollow rods, and the hollow rods are arranged at an angle with the vent pipe;
the manufacturing method of the wood-plastic plate with the fixing part comprises the following steps:
s1, preparing materials: the composite powder layer consists of waste wood-plastic materials, waste cotton yarns and an auxiliary agent;
the material treatment is as follows:
a. the waste wood-plastic materials are made into granules,
b. processing the waste cotton yarn into retreaded cotton yarn, drying the waste cotton yarn and cutting the waste cotton yarn into 3-10mm section-shaped cotton yarn,
mixing and stirring an auxiliary agent, cotton yarn sections and wood-plastic material particles to prepare composite powder, wherein the auxiliary agent consists of stone powder, a fluxing agent, a coupling agent and a stabilizer;
the plastic film A and the plastic film B are made of waste plastics, the particle diameter of the waste plastics is 0.5-1mm, and the waste wood-plastic material is waste wood-plastic products or wood-plastic processing residues; the glass fiber cloth A and the glass fiber cloth B are alkali-free glass fiber cloth treated by a silane coupling agent or alkali-free glass fiber cloth treated by MHA-PP combined silane coupling agent, and the specification of the glass fiber cloth is 100-200g/mm 2 The mesh is larger than 2mm on average, the thickness is 1-2mm, and the mesh is 5mm 2 Square fiber cloth bulk material;
s2, compounding:
a. penetrating each breather pipe into a fixed column on the board box to fix the position of the fixed component,
b. paving waste plastic particles in a plate making box, heating and pressurizing the plate making box, sending the material and the plate making box into an air pressurizing machine for cold pressing and shaping after hot pressing is finished, forming an A plastic film after shaping,
c. spreading a layer of industrial glue on the plastic film A, adding composite powder, forming a composite powder layer A after compression molding,
d. spreading a layer of industrial glue on the A composite powder layer, spreading fiber cloth bulk material on the A composite powder layer to form A glass fiber cloth,
e. spreading a layer of industrial glue on the glass fiber cloth A, adding composite powder, forming a composite powder layer B after compression molding,
f. spreading a layer of industrial glue on the B composite powder layer, spreading fiber cloth bulk material on the B composite powder layer to form B glass fiber cloth,
g. spreading a layer of industrial glue on the plastic film B, adding composite powder, forming a composite powder layer C after compression molding,
h. paving a layer of industrial glue on the C composite powder layer, pressurizing and cooling waste plastic particles in a hot melting state to form a B plastic film;
s3, unpacking: and opening the box to take out the wood-plastic plate.
2. The wood-plastic panel with a fixing member according to claim 1, wherein: the hollow rods comprise a first hollow rod and a second hollow rod, the first hollow rod and the second hollow rod are respectively positioned at two ends of the vent pipe, and the first hollow rod and the second hollow rod face towards the middle of the wood-plastic plate respectively.
3. The wood-plastic panel with a fixing member according to claim 1, wherein: the composite powder layer is made of waste wood-plastic plates.
4. The wood-plastic panel with a fixing member according to claim 1, wherein: the number of the fixing parts is 4, and the fixing parts are respectively positioned at four corners of the wood-plastic plate.
5. The wood-plastic panel with a fixing member according to claim 2, wherein: the first hollow rod and the second hollow rod are respectively perpendicular to the vent pipe.
6. The wood-plastic panel with a fixing member according to claim 5, wherein: the hollow rods are distributed on the contact surfaces of the plastic film A, the glass fiber cloth B, the plastic film B and the composite powder layer which are in contact with each other in pairs.
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