CN106927368A - A kind of intelligent tower crane system and its method of work - Google Patents

A kind of intelligent tower crane system and its method of work Download PDF

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Publication number
CN106927368A
CN106927368A CN201710268318.1A CN201710268318A CN106927368A CN 106927368 A CN106927368 A CN 106927368A CN 201710268318 A CN201710268318 A CN 201710268318A CN 106927368 A CN106927368 A CN 106927368A
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CN
China
Prior art keywords
unit
suspension hook
track
controller
lifting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710268318.1A
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Chinese (zh)
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CN106927368B (en
Inventor
房慧龙
罗锦宏
房淼森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Zhongtian Intelligent Equipment Co Ltd
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Changzhou College of Information Technology CCIT
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Priority to CN201710268318.1A priority Critical patent/CN106927368B/en
Priority to CN201810192872.0A priority patent/CN108358081B/en
Priority to CN201810192882.4A priority patent/CN108358082B/en
Publication of CN106927368A publication Critical patent/CN106927368A/en
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Publication of CN106927368B publication Critical patent/CN106927368B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/88Safety gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/22Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
    • B66C1/34Crane hooks
    • B66C1/40Crane hooks formed or fitted with load measuring or indicating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/46Position indicators for suspended loads or for crane elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • B66C15/06Arrangements or use of warning devices
    • B66C15/065Arrangements or use of warning devices electrical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Jib Cranes (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

The present invention relates to a kind of intelligent tower crane system and its method of work, this intelligent tower crane system includes:Arm, control unit, suspension hook unit and the beacon generating device positioned at handling operation area;Control unit is installed in tower crane operation room, and for being controlled to arm and suspension hook unit;Suspension hook unit includes:Safe spacing detection unit, acousto-optic warning unit;Suspension hook unit by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, alarmed, and alarm signal is sent to control unit by acousto-optic warning unit;Intelligent tower crane system of the invention and its method of work are by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, alarmed, avoid lifting accident, and this intelligent tower crane system also has self-teaching function, i.e., material type can be recognized by weight, and track is lifted according to material class record, to realize automation lifting, the intelligence degree of tower crane is improve.

Description

A kind of intelligent tower crane system and its method of work
Technical field
The tower crane for using is built the present invention relates to a kind of, a kind of safe tower crane with self-teaching function is specifically referred to.
Background technology
Tower crane is a kind of crane gear the most frequently used on construction site, for carrying working reinforcing bar, concrete, steel pipe Etc. various building materials.The main Bian of tower crane of the prior art is manually manipulated between high-altitude application, to operator Proficiency and manipulation accuracy requirement it is higher, protection is relatively low.Also, the goods carried in many cases is relatively fixed, Tower crane manipulation is repetition, dull, heavy intensive work, easily causes fatigue, brings potential safety hazard.
The content of the invention
It is an object of the invention to provide a kind of intelligent tower crane system and its method of work, to realize the intelligent control of tower crane System.
In order to solve the above-mentioned technical problem, the invention provides a kind of intelligent tower crane system, including:Arm, control unit, Suspension hook unit and the beacon generating device positioned at handling operation area;Wherein described control unit is installed in tower crane operation room, and is used It is controlled in arm and suspension hook unit;The suspension hook unit includes:Safe spacing detection unit, acousto-optic warning unit;With And the suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, institute State acousto-optic warning unit to be alarmed, and alarm signal is sent to control unit.
Further, described control unit includes:Controller, and keyboard unit, the control action being connected with the controller Collecting unit;Wherein described keyboard unit is suitable to input lifting instruction;The control action collecting unit is suitable to record with lifting Body of tower hoist and the lifting track of suspension hook unit that instruction matches.
Further, the control action collecting unit includes:For detecting the geomagnetic sensor that arm is turned to, change is installed on In-house first optical rotary encoder, to gather travel distance of the corresponding loading trolley of suspension hook unit on arm, And also include:For detecting that suspension hook suspends the second optical rotary encoder of height in midair, for detecting that suspension hook hangs thing weight Weighing sensor;The controller internal memory contain with material type, weight data correspondence database, when weighing sensor is worked as During the weight of preceding hung thing, that is, obtain the type of the material;The controller is suitable to after a material completes lifting first, record The lifting track of the material, and by the corresponding lifting track write into Databasce of the material;Automatically controlled when controller is switched to During pattern, material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
Further, the controller is suitable to demarcate material storage point position, and material emptying point position is entered Rower is determined;The lifting track includes, the first arm turning track that is moved to material storage point locality, loading trolley First suspention track of the first travel track and suspension hook;And the second arm moved to material emptying point locality turns to rail Second suspention track of mark, the second travel track of loading trolley and suspension hook;Select to need automatic execution by keyboard unit Corresponding track;If full choosing, is automatic control mode;It is hybrid operational mode if part selects;It is people if non-selected Work pattern.
Further, after acousto-optic warning unit is alarmed, the controller control suspension hook unit runs slowly;Or switching Adult's industry control system.
Another aspect, present invention also offers a kind of method of work of the intelligent tower crane system, i.e.,
The suspension hook unit passes through safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, The acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
Further, described control unit includes:Controller, and keyboard unit, the control action being connected with the controller Collecting unit;Wherein described keyboard unit is suitable to input lifting instruction;The control action collecting unit is suitable to record with lifting Body of tower hoist and the lifting track of suspension hook unit that instruction matches.
Further, the control action collecting unit includes:For detecting the geomagnetic sensor that arm is turned to, change is installed on In-house first optical rotary encoder, to gather travel distance of the corresponding loading trolley of suspension hook unit on arm, And also include:For detecting that suspension hook suspends the second optical rotary encoder of height in midair, for detecting that suspension hook hangs thing weight Weighing sensor;The controller internal memory contain with material type, weight data correspondence database, when weighing sensor is worked as During the weight of preceding hung thing, that is, obtain the type of the material;The controller is suitable to after a material completes lifting first, record The lifting track of the material, and by the corresponding lifting track write into Databasce of the material;Automatically controlled when controller is switched to During pattern, material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
Further, the controller is suitable to demarcate material storage point position, and material emptying point position is entered Rower is determined;The lifting track includes, the first arm turning track that is moved to material storage point locality, loading trolley First suspention track of the first travel track and suspension hook;And the second arm moved to material emptying point locality turns to rail Second suspention track of mark, the second travel track of loading trolley and suspension hook;Select to need automatic execution by keyboard unit Corresponding track;If full choosing, is automatic control mode;It is hybrid operational mode if part selects;It is people if non-selected Work pattern.
Further, the limit value includes:Safe distance scope, and delimit dangerous model again in the range of safe distance Enclose, i.e., when suspension hook enters in the range of safe distance, acousto-optic warning unit is alarmed, the controller control suspension hook unit slows down Operation;If suspension hook enters risk range, out of service and pressure is switched to artificial control by tower crane.
The beneficial effects of the invention are as follows intelligent tower crane system of the invention and its method of work detect single by safe spacing Unit and beacon generating device real time distance, when distance is less than limit value, are alarmed, it is to avoid lifting accident, and this intelligence occur Energy tower crane system also has self-teaching function, i.e., can recognize material type by weight, and according to material class record Lifting track, to realize automation lifting, improves the intelligence degree of tower crane.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of intelligent tower crane system of the invention;
Fig. 2 is the theory diagram of intelligent tower crane system of the invention.
In figure:Arm 1, jib lubbing mechanism 11, loading trolley 12, tower crane operation room 13, suspension hook unit 2, suspension hook 201, beacon Generator 3.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These accompanying drawings are simplified schematic diagram, only with Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant with the present invention.
Embodiment 1
As depicted in figs. 1 and 2, the present embodiment 1 provides a kind of intelligent tower crane system, including:Arm 1, control unit, suspension hook list Unit 2 and the beacon generating device 3 positioned at handling operation area;Wherein described control unit is installed in tower crane operation room 13, and is used for Arm 1 and suspension hook unit 2 are controlled;The suspension hook unit 2 includes:Safe spacing detection unit, acousto-optic warning unit;With And the suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, institute State acousto-optic warning unit to be alarmed, and alarm signal is sent to control unit.
The limit value includes safe distance, and in setting risk range in safe distance, the controller is also Alarm module is connected with, and after entering in the range of safe distance, the alarm signal of the first order is sent by acousto-optic warning unit, After distance is more nearly, into risk range, alarm module and the same Times of acousto-optic warning unit that the controller is connected It is alert.
The beacon generating device is such as, but not limited to be carried on the body of handling operation area operating personnel, or is placed on and builds Build thing significant points.
Further, described control unit includes:Controller, and keyboard unit, the control action being connected with the controller Collecting unit;Wherein described keyboard unit is suitable to input lifting instruction;The control action collecting unit is suitable to record with lifting Body of tower hoist and the lifting track of suspension hook unit that instruction matches.
The control action collecting unit includes:For detecting the geomagnetic sensor that arm is turned to, jib lubbing mechanism is installed on The first optical rotary encoder in 11, to gather travel distance of the corresponding loading trolley of suspension hook unit on arm, and Also include:For detecting that suspension hook suspends the second optical rotary encoder of height in midair, for detecting that suspension hook hangs weighing for thing weight Sensor;The controller internal memory contain with material type, weight data correspondence database, when weighing sensor obtains current institute When hanging the weight of thing, that is, obtain the type of the material;The controller is suitable to after a material completes lifting first, records the thing The lifting track of material, and by the corresponding lifting track write into Databasce of the material;When controller switches to automatic control mode When, material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
The controller is suitable to demarcate material storage point position, and material emptying point position is demarcated; The lifting track includes back and forth movement, specifically, the first arm turning track moved to material storage point locality(Tower Hang the corresponding lifting track of main body), loading trolley 12 the first travel track and suspension hook 201 first suspention track(Suspension hook list The corresponding lifting track of unit);And the second arm turning track moved to material emptying point locality(Body of tower hoist correspondence Lifting track), loading trolley the second travel track and suspension hook second suspention track(The corresponding lifting rail of suspension hook unit Mark);Select to need the automatic corresponding track for performing by keyboard unit;If full choosing, is automatic control mode;If part is selected Select, be then hybrid operational mode;It is artificial mode if non-selected.
Various track selections can carry out display operation by the display module being connected with controller.
Wherein, automatic control mode is without manually controlling, and lifting track is automatically controlled by controller;
Hybrid operational mode is semiautomatic control, the corresponding track of artificial selection, for example, individually the first arm of selection turns to rail Mark, the first travel track, then controller perform the action of above-mentioned track automatically, remaining action is then by being accomplished manually;Artificial mode, then Full manual control.
If above-mentioned material storage point position or material emptying point position are not unique, i.e., material storage point position or material are unloaded Shots position is distributed for multiple spot, and this controller can also equally record each track and be stored, therefore, this intelligent tower crane system tool There is learning ability higher.
When suspension hook enters in the range of safe distance, acousto-optic warning unit is alarmed, and the controller controls suspension hook unit Run slowly;If suspension hook enters risk range, out of service and pressure is switched to artificial control by tower crane.
Therefore, this intelligent tower crane system can be split each running orbit of tower crane, and can be had as needed The carrying out of selection sets, so the free degree of operation is higher.
Optionally, the controller is such as, but not limited to the industrial control board constituted using processor STM32F103ZET6, described Geomagnetic sensor is such as, but not limited to using WaveShare MAG3110 electrical compass modules;The rotation of first, second photoelectricity is compiled Code device is such as, but not limited to using Omron rotary encoder E6B2-CWZ6C, and weighing sensor is such as, but not limited to use tension and compression With S type weighing sensors.
Embodiment 2
On the basis of embodiment 1, the present embodiment 2 provides a kind of method of work of described intelligent tower crane system, wherein described Suspension hook unit is by safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, the acousto-optic Alarm unit is alarmed, and alarm signal is sent to control unit.
Described control unit includes:Controller, and keyboard unit, the control action collection list being connected with the controller Unit;Wherein described keyboard unit is suitable to input lifting instruction;The control action collecting unit is suitable to record with lifting instruction phase The body of tower hoist of matching and the lifting track of suspension hook unit.
The control action collecting unit includes:For detecting the geomagnetic sensor that arm is turned to, jib lubbing mechanism is installed on The first interior optical rotary encoder, to gather travel distance of the corresponding loading trolley of suspension hook unit on arm, and also Including:For detecting that suspension hook suspends the second optical rotary encoder of height in midair, for detecting that suspension hook hangs the biography of weighing of thing weight Sensor;The controller internal memory contain with material type, weight data correspondence database, when weighing sensor obtain currently hung During the weight of thing, that is, obtain the type of the material;The controller is suitable to after a material completes lifting first, records the material Lifting track, and by the corresponding lifting track write into Databasce of the material;When controller switches to automatic control mode, Material is carried out hoisting transportation by the controller according to the lifting track of the first time of the material.
The controller is suitable to demarcate material storage point position, and material emptying point position is demarcated; The lifting track includes back and forth movement, specifically, the first arm turning track moved to material storage point locality(Tower Hang the corresponding lifting track of main body), loading trolley 12 the first travel track and suspension hook 201 first suspention track(Suspension hook list The corresponding lifting track of unit);And the second arm turning track moved to material emptying point locality(Body of tower hoist correspondence Lifting track), loading trolley the second travel track and suspension hook second suspention track(The corresponding lifting rail of suspension hook unit Mark);Select to need the automatic corresponding track for performing by keyboard unit;If full choosing, is automatic control mode;If part is selected Select, be then hybrid operational mode;It is artificial mode if non-selected.
The limit value includes:Safe distance scope, and delimit risk range again in the range of safe distance, i.e., ought hang It is hooked into the range of safe distance, acousto-optic warning unit is alarmed, the controller control suspension hook unit runs slowly;If hanging It is hooked into risk range, out of service and pressure is switched to artificial control by tower crane.
With above-mentioned according to desirable embodiment of the invention as enlightenment, by above-mentioned description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property scope is not limited to the content on specification, it is necessary to its technical scope is determined according to right.

Claims (10)

1. a kind of intelligent tower crane system, it is characterised in that including:
Arm, control unit, suspension hook unit and the beacon generating device positioned at handling operation area;Wherein
Described control unit is installed in tower crane operation room, and for being controlled to arm and suspension hook unit;
The suspension hook unit includes:Safe spacing detection unit, acousto-optic warning unit;And
The suspension hook unit passes through safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, The acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
2. intelligent tower crane system according to claim 1, it is characterised in that
Described control unit includes:Controller, and keyboard unit, the control action collecting unit being connected with the controller;Its In
The keyboard unit is suitable to input lifting instruction;
The control action collecting unit is suitable to the lifting rail that record instructs the body of tower hoist and suspension hook unit for matching with lifting Mark.
3. intelligent tower crane system according to claim 2, it is characterised in that
The control action collecting unit includes:For detecting the geomagnetic sensor that arm is turned to, it is installed in jib lubbing mechanism First optical rotary encoder, to gather travel distance of the corresponding loading trolley of suspension hook unit on arm, and
Also include:For detecting that suspension hook suspends the second optical rotary encoder of height in midair, for detecting that suspension hook hangs thing weight Weighing sensor;
The controller internal memory contain with material type, weight data correspondence database, when weighing sensor obtain currently hung During the weight of thing, that is, obtain the type of the material;
The controller is suitable to after a material completes lifting first, records the lifting track of the material, and the material is corresponding Lifting track write into Databasce in;
When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation.
4. intelligent tower crane system according to claim 3, it is characterised in that
The controller is suitable to demarcate material storage point position, and material emptying point position is demarcated;
The lifting track includes, the first arm turning track that is moved to material storage point locality, the of loading trolley First suspention track of one travel track and suspension hook;And
The second arm turning track, the second travel track of loading trolley and the suspension hook moved to material emptying point locality Second suspention track;
Select to need the automatic corresponding track for performing by keyboard unit;
If full choosing, is automatic control mode;
It is hybrid operational mode if part selects;
It is artificial mode if non-selected.
5. intelligent tower crane system according to claim 4, it is characterised in that
After acousto-optic warning unit is alarmed, the controller control suspension hook unit runs slowly;Or
Switch to artificial control.
6. a kind of method of work of intelligent tower crane system as claimed in claim 1, it is characterised in that
The suspension hook unit passes through safe spacing detection unit and beacon generating device real time distance, when distance is less than limit value, The acousto-optic warning unit is alarmed, and alarm signal is sent to control unit.
7. method of work according to claim 6, it is characterised in that
Described control unit includes:Controller, and keyboard unit, the control action collecting unit being connected with the controller;Its In
The keyboard unit is suitable to input lifting instruction;
The control action collecting unit is suitable to the lifting rail that record instructs the body of tower hoist and suspension hook unit for matching with lifting Mark.
8. method of work according to claim 7, it is characterised in that
The control action collecting unit includes:For detecting the geomagnetic sensor that arm is turned to, it is installed in jib lubbing mechanism First optical rotary encoder, to gather travel distance of the corresponding loading trolley of suspension hook unit on arm, and
Also include:For detecting that suspension hook suspends the second optical rotary encoder of height in midair, for detecting that suspension hook hangs thing weight Weighing sensor;
The controller internal memory contain with material type, weight data correspondence database, when weighing sensor obtain currently hung During the weight of thing, that is, obtain the type of the material;
The controller is suitable to after a material completes lifting first, records the lifting track of the material, and the material is corresponding Lifting track write into Databasce in;
When controller switches to automatic control mode, the controller is according to the lifting track of the first time of the material by material Carry out hoisting transportation.
9. method of work according to claim 8, it is characterised in that
The controller is suitable to demarcate material storage point position, and material emptying point position is demarcated;
The lifting track includes, the first arm turning track that is moved to material storage point locality, the of loading trolley First suspention track of one travel track and suspension hook;And
The second arm turning track, the second travel track of loading trolley and the suspension hook moved to material emptying point locality Second suspention track;
Select to need the automatic corresponding track for performing by keyboard unit;
If full choosing, is automatic control mode;
It is hybrid operational mode if part selects;
It is artificial mode if non-selected.
10. method of work according to claim 9, it is characterised in that
The limit value includes:Safe distance scope, and delimit risk range again in the range of safe distance, i.e.,
When suspension hook enters in the range of safe distance, acousto-optic warning unit is alarmed, and the controller control suspension hook unit slows down Operation;
If suspension hook enters risk range, out of service and pressure is switched to artificial control by tower crane.
CN201710268318.1A 2017-04-22 2017-04-22 A kind of intelligent tower crane system and its method of work Active CN106927368B (en)

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CN201710268318.1A CN106927368B (en) 2017-04-22 2017-04-22 A kind of intelligent tower crane system and its method of work
CN201810192872.0A CN108358081B (en) 2017-04-22 2017-04-22 Working method of intelligent tower crane system capable of realizing automatic hoisting
CN201810192882.4A CN108358082B (en) 2017-04-22 2017-04-22 Intelligent tower crane system with self-learning function

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CN107337120A (en) * 2017-09-04 2017-11-10 河北水利电力学院 A kind of architectural engineering tower crane with lock function
CN108190749A (en) * 2018-03-27 2018-06-22 山东天星北斗信息科技有限公司 A kind of remote control apparatus of tower crane, control method and intelligent tower crane
CN109230592A (en) * 2018-10-31 2019-01-18 中冶长天国际工程有限责任公司 A kind of adaptive discharge system of active carbon and its control method

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CN114751296B (en) * 2022-06-14 2022-11-04 杭州未名信科科技有限公司 Intelligent tower crane lifting appliance and electric unlocking rope control method thereof

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