CN106925533A - A kind of cut-parts check automatic fraction collector and application method - Google Patents
A kind of cut-parts check automatic fraction collector and application method Download PDFInfo
- Publication number
- CN106925533A CN106925533A CN201511003254.XA CN201511003254A CN106925533A CN 106925533 A CN106925533 A CN 106925533A CN 201511003254 A CN201511003254 A CN 201511003254A CN 106925533 A CN106925533 A CN 106925533A
- Authority
- CN
- China
- Prior art keywords
- optic probe
- servomotor
- cut
- backboard
- coiled material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3416—Sorting according to other particular properties according to radiation transmissivity, e.g. for light, x-rays, particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/24—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter
- B26D1/245—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Sorting Of Articles (AREA)
Abstract
Automatic fraction collector and application method are checked the invention provides a kind of cut-parts, including base, cutting means, optical detection apparatus and credit rating automatic sorting device, pan frontward end is backboard coiled material input, cutting means are set, middle setting optical detection apparatus, base rear end is backboard coiled material output end, credit rating automatic sorting device is set, backboard coiled material can complete to cut, optical check, credit rating automatic sorting institutional operation, structural principle of the present invention is simple, it is easy to use, high degree of automation, being capable of simple flow, improve operating efficiency, the risk of product secondary damage and mass defect missing inspection can be reduced simultaneously, it is easy to promote.
Description
Technical field：
Automatic fraction collector and application method are checked the present invention relates to photovoltaic solar field, more particularly to a kind of cut-parts.
Background technology：
Current backboard is most for coiled material is supplied, and client is used after voluntarily cutting into sheet material, but articles of sheet material cannot effectively enter
Row appearance test, additionally, in order to ensure that the accuracy of quantity need to manually carry out several pieces, wasting time and energy also caused by personnel's fatigue partially
Difference.
Existing backboard checks that cutting system flow is cumbersome, there is quality risk：In existing backboard and component production process, must
Indispensable has three process：Cutting --- cutting for backboard sheet material --- sorting of backboard sheet material, Er Qieqi of backboard coiled material
In each process be both needed to carry out the printing opacity visual examination of artificial visual, flow is cumbersome, and is artificial operation, inefficiency,
There is the risk of product secondary damage and mass defect missing inspection；Other its functions of the equipments are single, inefficiency：Existing backboard inspection
Cut and need to use 4 equipment of simple function in scheme, purchase cost is high, take up room big, and exist between single equipment and produce
Can the inconsistent problem of matching.
The content of the invention：
Simple, easy to use the invention provides a kind of structural principle in order to solve the above problems, high degree of automation can
Simple flow, raising operating efficiency, while the technical scheme of the risk of product secondary damage and mass defect missing inspection can be reduced：
A kind of cut-parts check automatic fraction collector and application method, including base, cutting means, optical detection apparatus and quality etc.
Level automatic sorting device, pan frontward end is backboard coiled material input, sets cutting means, middle setting optical detection apparatus, bottom
Base rear end is backboard coiled material output end, sets credit rating automatic sorting device.
Preferably, cutting means include that stationary positioned plate, fixed support plate, vertical shift drive servomotor, traversing driving
Servomotor, rip cutting component, crosscutting component, longitudinal knife, revolving knife, fixed support plate are arranged on stationary positioned plate upper end, fixed
Supporting plate is provided with the first drive screw, the second drive screw, and the connection vertical shift of first drive screw one end drives servomotor, the
Two drive screw one end connect traversing driving servomotor, and the first movable frame is also set up in the first drive screw, and first lives
Dynamic mounting bracket lower section connection rip cutting component, is provided with the first movable rotation-shaft in rip cutting component, the first movable rotation-shaft is provided with longitudinal knife,
The second movable frame, the crosscutting component of the second movable frame lower section connection, in crosscutting component are also set up in second drive screw
The second movable rotation-shaft is provided with, the second movable rotation-shaft is provided with revolving knife, Distance-sensing is respectively provided with rip cutting component, crosscutting component
Device, also including controller, range sensor, vertical shift drive servomotor, traversing driving servomotor to connect controller respectively.
Preferably, optical detection apparatus includes light-source system, backlight, first size optic probe, the second size light
Probe, the first outward appearance optic probe, the second outward appearance optic probe, industrial computer are learned, light-source system is arranged on chassis interior, backlight
Be arranged on base conveyer belt top, first size optic probe, the second size optic probe, the first outward appearance optic probe,
Second outward appearance optic probe is separately positioned on conveyer belt top, and first size optic probe, the second size optic probe, first
Outward appearance optic probe, the second outward appearance optic probe connect industrial computer respectively.
Preferably, credit rating automatic sorting device includes mobile platform, servomotor, PLC, mobile platform
It is obliquely installed, mobile platform both sides set slide rail and are connected with servomotor, servomotor connection PLC, PLC
Industrial computer is electrically connected with, mobile platform lower section is provided with backboard coiled material placement region, is divided into certified products area, defective products area, does not know
Area.
Preferably, its application method is comprised the following steps：
Controller on A, cutting means is respectively provided with longitudinally cutting distance and laterally cuts distance, then controller control vertical shift
Servomotor, traversing driving servomotor is driven to be moved by the transmission mechanism being made up of the first drive screw, the second drive screw
Make；
Longitudinally cutting and transverse direction cut respectively for B, longitudinal knife, revolving knife, set by the distance that range sensor is sensed and controller
When fixed distance is consistent, vertical shift drives servomotor, traversing driving servomotor stopping action, completes to cut；
C, cut after backboard coiled material conveyed by conveyer belt, first size optic probe, the second size optic probe, outside first
Sight optic probe, the second outward appearance optic probe gather backboard coiled material items Data Concurrent and deliver to industrial computer treatment respectively；
D, industrial computer control PLC controller drive servomotor, drive mobile platform move left and right, by certified products, defective work,
Uncertain product deliver to corresponding region respectively, complete credit rating sorting.
The beneficial effects of the present invention are：
（1）Structural principle of the present invention is simple, easy to use, high degree of automation, can simple flow, improve operating efficiency, if
Put and can complete automatic breadth in cutting means and length cuts.
（2）The optical detection apparatus of present invention setting, detection efficiency are high, can reduce product secondary damage and mass defect
The risk of missing inspection.
（3）The credit rating automatic sorting device that the present invention is used can be automatically performed to be distinguished to the credit rating of product,
High working efficiency, reduces human cost.
Brief description of the drawings：
Fig. 1 is front view of the invention；
Fig. 2 is top view of the invention；
Fig. 3 is cutting means structure chart of the invention.
Specific embodiment：
To make goal of the invention of the invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing to implementation of the invention
Mode is described in further detail.
As shown in Figure 1-Figure 3, a kind of cut-parts check automatic fraction collector and application method, it is characterised in that：Including base 1,
Cutting means 2, optical detection apparatus 3 and credit rating automatic sorting device 4, the front end of the base 1 are input into for backboard coiled material
End, sets the cutting means 2, optical detection apparatus 3 described in middle setting, and the rear end of the base 1 is backboard coiled material output end,
The credit rating automatic sorting device 4 is set.
In the present embodiment, cutting means 2 include that stationary positioned plate 5, fixed support plate 6, vertical shift drive servomotor 7, horizontal stroke
Move and drive servomotor 8, rip cutting component 9, crosscutting component 10, longitudinal knife 11, revolving knife 12, the fixed support plate 6 to be arranged on
The upper end of stationary positioned plate 5, the fixed support plate 6 is provided with the first drive screw 13, the second drive screw 14, and first drives
The dynamic one end of screw mandrel 13 connection vertical shift drives servomotor 7, the traversing driving servomotor 8 of the one end of the second drive screw 14 connection, institute
State and the first movable frame 15 is also set up in the first drive screw 13, the connection rip cutting of the lower section of first movable frame 15
The first movable rotation-shaft 16 is provided with component 9, the rip cutting component 9, the first movable rotation-shaft 16 is provided with longitudinal knife 11, described second
The second movable frame 17, the lower section of the second movable frame 17 connection crosscutting component are also set up in drive screw 14
10, the second movable rotation-shaft 18 is provided with the crosscutting component 10, the second movable rotation-shaft 18 is provided with revolving knife 12, the rip cutting group
Range sensor 19 is respectively provided with part 9, crosscutting component 10, also including controller 20, range sensor 19, vertical shift drives servo
Motor 7, traversing driving servomotor 8 connect controller 20 respectively.Vertical shift drives servomotor 7 to drive the longitudinal direction of longitudinal knife 11 to cut out
Cut, traversing driving servomotor 8 drives revolving knife 12 laterally to cut, and controller sets horizontal, longitudinally cutting distance, and the present invention is adopted
Cutting means can be automatically performed breadth and length while cutting.
In the present embodiment, optical detection apparatus 3 includes light-source system 21, backlight 22, first size optic probe 23, the
Two size optic probes 24, the first outward appearance optic probe 25, the second outward appearance optic probe 26, industrial computer 27, the light-source system
21 are arranged on inside the base 1, and the backlight 22 is arranged on the top of conveyer belt 28 on base 1, the first size light
The 23, second size optic probe 24 of probe, the first outward appearance optic probe 25, the second outward appearance optic probe 26 are separately positioned on defeated
The top of band 28 is sent, and outside first size optic probe 23, the second size optic probe 24, the first outward appearance optic probe 25, second
See optic probe 26 and connect industrial computer 27 respectively, credit rating automatic sorting device 4 including mobile platform 29, servomotor 30,
PLC 31, the mobile platform 29 is obliquely installed, the both sides of the mobile platform 29 set slide rail 32 and with the servo electricity
Machine 30 is connected, and the connection PLC 31 of the servomotor 30, PLC 31 is electrically connected with industrial computer 27, and the movement is put down
The lower section of platform 29 is provided with backboard coiled material placement region, is divided into certified products area 33, defective products area 34, uncertain region 35.Optical detection is filled
Putting 3 can detect the size and outward appearance of the backboard coiled material after cutting, and be taken pictures by outward appearance optic probe, and by work
The treatment of control machine carries out credit rating differentiation, and the product of different quality is placed individually into corresponding region.
Application method of the invention is comprised the following steps：
Controller on A, cutting means is respectively provided with longitudinally cutting distance and laterally cuts distance, then controller control vertical shift
Servomotor, traversing driving servomotor is driven to be moved by the transmission mechanism being made up of the first drive screw, the second drive screw
Make；
Longitudinally cutting and transverse direction cut respectively for B, longitudinal knife, revolving knife, set by the distance that range sensor is sensed and controller
When fixed distance is consistent, vertical shift drives servomotor, traversing driving servomotor stopping action, completes to cut；
C, cut after backboard coiled material conveyed by conveyer belt, first size optic probe, the second size optic probe, outside first
Sight optic probe, the second outward appearance optic probe gather backboard coiled material items Data Concurrent and deliver to industrial computer treatment respectively；
D, industrial computer control PLC controller drive servomotor, drive mobile platform move left and right, by certified products, defective work,
Uncertain product deliver to corresponding region respectively, complete credit rating sorting.
The beneficial effects of the present invention are：Structural principle of the present invention is simple, easy to use, high degree of automation, Neng Goujian
Change flow, improve operating efficiency, be arranged on that cutting means can complete automatic breadth and length cuts；The optical detection dress of setting
Put, detection efficiency it is high, the risk of product secondary damage and mass defect missing inspection can be reduced；The credit rating that the present invention is used is certainly
Dynamic sorting unit can be automatically performed to be distinguished to the credit rating of product, and high working efficiency reduces human cost.
Above-described embodiment is presently preferred embodiments of the present invention, is not the limitation to technical solution of the present invention, as long as
Without the technical scheme that creative work can be realized on the basis of above-described embodiment, it is regarded as falling into patent of the present invention
Rights protection scope in.
Claims (5)
1. a kind of cut-parts check automatic fraction collector, it is characterised in that：Including base, cutting means, optical detection apparatus and matter
Amount grade automatic sorting device, the pan frontward end is backboard coiled material input, sets the cutting means, described in middle setting
Optical detection apparatus, the base rear end is backboard coiled material output end, sets the credit rating automatic sorting device.
2. a kind of cut-parts according to claim 1 check automatic fraction collector, it is characterised in that：The cutting means include solid
Determine location-plate, fixed support plate, vertical shift driving servomotor, traversing driving servomotor, rip cutting component, crosscutting component, rip cutting
Knife, revolving knife, the fixed support plate are arranged on the stationary positioned plate upper end, and the fixed support plate is provided with the first driving
Screw mandrel, the second drive screw, first drive screw one end connection vertical shift drive servomotor, and the connection of second drive screw one end is horizontal
Move and drive servomotor, the first movable frame, the first movable frame lower section are also set up in first drive screw
The rip cutting component is connected, the first movable rotation-shaft is provided with the rip cutting component, the first movable rotation-shaft is provided with longitudinal knife, described
The second movable frame, the second movable frame lower section connection crosscutting component, institute are also set up in second drive screw
State and the second movable rotation-shaft is provided with crosscutting component, the second movable rotation-shaft is provided with revolving knife, on the rip cutting component, crosscutting component
Range sensor is respectively provided with, also including controller, range sensor, vertical shift drive servomotor, traversing driving servomotor
Controller is connected respectively.
3. a kind of cut-parts according to claim 1 check automatic fraction collector, it is characterised in that：The optical detection apparatus bag
Include light-source system, backlight, first size optic probe, the second size optic probe, the first outward appearance optic probe, the second outward appearance
Optic probe, industrial computer, the light-source system are arranged on the chassis interior, and the backlight is arranged on the conveyer belt on base
Top, the first size optic probe, the second size optic probe, the first outward appearance optic probe, the second outward appearance optic probe
It is separately positioned on conveyer belt top, and first size optic probe, the second size optic probe, the first outward appearance optic probe, the
Two outward appearance optic probes connect industrial computer respectively.
4. a kind of cut-parts according to claim 1 check automatic fraction collector and application method, it is characterised in that：The quality
Grade automatic sorting device includes mobile platform, servomotor, PLC, and the mobile platform is obliquely installed, the movement
Platform both sides set slide rail and are connected with the servomotor, and the servomotor connects PLC, and PLC is electrical
Connection industrial computer, the mobile platform lower section is provided with backboard coiled material placement region, is divided into certified products area, defective products area, does not know
Area.
5. realize that a kind of cut-parts described in claim 1 check the application method of automatic fraction collector, it is characterised in that：Its user
Method is comprised the following steps：
Controller on A, cutting means is respectively provided with longitudinally cutting distance and laterally cuts distance, then controller control vertical shift
Servomotor, traversing driving servomotor is driven to be moved by the transmission mechanism being made up of the first drive screw, the second drive screw
Make；
Longitudinally cutting and transverse direction cut respectively for B, longitudinal knife, revolving knife, set by the distance that range sensor is sensed and controller
When fixed distance is consistent, vertical shift drives servomotor, traversing driving servomotor stopping action, completes to cut；
C, cut after backboard coiled material conveyed by conveyer belt, first size optic probe, the second size optic probe, outside first
Sight optic probe, the second outward appearance optic probe gather backboard coiled material items Data Concurrent and deliver to industrial computer treatment respectively；
D, industrial computer control PLC controller drive servomotor, drive mobile platform move left and right, by certified products, defective work,
Uncertain product deliver to corresponding region respectively, complete credit rating sorting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511003254.XA CN106925533A (en) | 2015-12-29 | 2015-12-29 | A kind of cut-parts check automatic fraction collector and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511003254.XA CN106925533A (en) | 2015-12-29 | 2015-12-29 | A kind of cut-parts check automatic fraction collector and application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106925533A true CN106925533A (en) | 2017-07-07 |
Family
ID=59457969
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511003254.XA Pending CN106925533A (en) | 2015-12-29 | 2015-12-29 | A kind of cut-parts check automatic fraction collector and application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106925533A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108816808A (en) * | 2018-06-15 | 2018-11-16 | 拓卡奔马机电科技有限公司 | A kind of sorting transmitting device and cut-parts Automated Sorting System, control method |
| CN109604183A (en) * | 2017-10-04 | 2019-04-12 | 新东超精密有限公司 | Check device and inspection method |
| WO2021031362A1 (en) * | 2019-08-21 | 2021-02-25 | 江苏九鼎新材料股份有限公司 | Integrated system for automatic forming, picking, and inspection of grinding wheel mesh piece, and method therefor |
| CN113369165A (en) * | 2021-05-14 | 2021-09-10 | 钟服才 | Automatic sorting device of mill |
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| CN102294514A (en) * | 2011-06-22 | 2011-12-28 | 湖北联合天诚防伪技术股份有限公司 | Numerically controlled panel cutting machine |
| CN103949406A (en) * | 2014-05-16 | 2014-07-30 | 歌尔声学股份有限公司 | High-precision precise workpiece detecting-sorting machine |
| CN104647050A (en) * | 2014-12-24 | 2015-05-27 | 东莞市锐嘉精密机械制造有限公司 | Efficient metal plate forming method and flexible production line for forming metal plates |
| CN204429718U (en) * | 2014-12-25 | 2015-07-01 | 浙江正广电子有限公司 | Receiver J-Horner detects screening plant |
| CN204583704U (en) * | 2014-12-29 | 2015-08-26 | 芜湖金牛电气股份有限公司 | Processing sorting equipment |
| CN204748717U (en) * | 2015-05-27 | 2015-11-11 | 东莞华成纸业有限公司 | Be applied to vertical paper cutting device of corrugated board production line |
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| US5641072A (en) * | 1994-04-12 | 1997-06-24 | Kurimoto, Ltd. | Method for sorting post-consumed bottles and apparatus thereof |
| CN102294514A (en) * | 2011-06-22 | 2011-12-28 | 湖北联合天诚防伪技术股份有限公司 | Numerically controlled panel cutting machine |
| CN103949406A (en) * | 2014-05-16 | 2014-07-30 | 歌尔声学股份有限公司 | High-precision precise workpiece detecting-sorting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604183A (en) * | 2017-10-04 | 2019-04-12 | 新东超精密有限公司 | Check device and inspection method |
| CN108816808A (en) * | 2018-06-15 | 2018-11-16 | 拓卡奔马机电科技有限公司 | A kind of sorting transmitting device and cut-parts Automated Sorting System, control method |
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| WO2021031362A1 (en) * | 2019-08-21 | 2021-02-25 | 江苏九鼎新材料股份有限公司 | Integrated system for automatic forming, picking, and inspection of grinding wheel mesh piece, and method therefor |
| US11707817B2 (en) | 2019-08-21 | 2023-07-25 | Jiangsu Amer New Material Co., Ltd. | Integrated system for automatic forming, picking, and inspection of grinding wheel mesh piece and method therefor |
| CN113369165A (en) * | 2021-05-14 | 2021-09-10 | 钟服才 | Automatic sorting device of mill |
| CN113369165B (en) * | 2021-05-14 | 2022-12-27 | 深圳市智弘自动化科技有限公司 | Automatic sorting device of mill |
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| PB01 | Publication | ||
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Application publication date: 20170707 |