CN106917821B - A kind of processing method of planar motor permanent magnet array Air Bearing Surface - Google Patents

A kind of processing method of planar motor permanent magnet array Air Bearing Surface Download PDF

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Publication number
CN106917821B
CN106917821B CN201511001030.5A CN201511001030A CN106917821B CN 106917821 B CN106917821 B CN 106917821B CN 201511001030 A CN201511001030 A CN 201511001030A CN 106917821 B CN106917821 B CN 106917821B
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CN
China
Prior art keywords
permanent magnet
magnet array
air bearing
bearing surface
air
Prior art date
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Application number
CN201511001030.5A
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Chinese (zh)
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CN106917821A (en
Inventor
朱煜
张鸣
张利
成荣
杨开明
胡青平
赵彦坡
张庆艺
田丽
胡海
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Tsinghua University
U Precision Tech Co Ltd
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Tsinghua University
U Precision Tech Co Ltd
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Priority to CN201511001030.5A priority Critical patent/CN106917821B/en
Publication of CN106917821A publication Critical patent/CN106917821A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/06Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0681Construction or mounting aspects of hydrostatic bearings, for exclusively rotary movement, related to the direction of load
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/06Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0603Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/60Shaping by removing material, e.g. machining
    • F16C2220/70Shaping by removing material, e.g. machining by grinding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/30Coating surfaces
    • F16C2223/42Coating surfaces by spraying the coating material, e.g. plasma spraying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2235/00Cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2380/00Electrical apparatus
    • F16C2380/26Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

A kind of processing method of planar motor permanent magnet array Air Bearing Surface, belongs to Ultra-precision Turning technology field.In order to reach existing planar motor driving in X direction, the movenent performance requirement of the three freedom degree precision movement platform of Y-direction and about the z axis direction of rotation, meet the use needs of the air-bearing used on existing motion platform, the method of the invention is: coating the epoxide-resin glue with high osmosis in each gap between clean permanent magnet array upper surface and each permanent magnet first, and make its solidification, after being ground roughing, the ceramic protection agent material of one layer of high abrasion is brushed again, after being fully cured Deng it, be ground thick, retrofit and underhand polish, obtain required air-floatation planar.This method can obtain higher air-floatation planar degree, it is thus also avoided that the advantages that the problems such as liquid pollution corrosion is cut in grinding finishing and process of lapping has air bearing surface thickness small, light-weight, and manufacturing process is simple and fast and low in cost.

Description

A kind of processing method of planar motor permanent magnet array Air Bearing Surface
Technical field
The present invention relates to the processing methods of planar motor permanent magnet array surface air-floatation planar, and it is flat to can be used for precise motion The manufacture of plane of movement needed for the coarse motion platform of platform, especially integrated circuit processing precision workpiece stage, belongs to precise machining process Field.
Background technique
Ultra-precision table system has a wide range of applications in integrated circuit processing and testing equipment, and plays of crucial importance Effect.For example, the core component as litho machine, ultra-precision table system (mask platform and silicon wafer stage of litho machine) carries silicon Piece or mask are moved according to the speed of setting and direction, are covered by mask platform with the high-precision positioning of silicon wafer stage with synchronous realization Accurate transfer on mould characteristics of image to silicon wafer, therefore the movement of ultra-precision table system sports platform part and positioning accuracy are to realize light Quarter machine resolution ratio and alignment precision key.
Traditional approach is directly to process to permanent magnet array upper surface, but since permanent magnet array belongs to splicing Part, the careless slightly permanent magnet that will occur burst apart or the problems such as permanent magnet loosens pop-up, increase the risk of processing, and process When used water-base cutting fluid the problems such as directly contacting permanent magnet, causing permanent magnet corrosion, finally affect plane electricity The kinematic accuracy of machine.
Summary of the invention
The present invention provides a kind of processing methods of planar motor permanent magnet array Air Bearing Surface, it is intended to the reality of convenient and efficient The processing and manufacturing of air bearing surface needed for existing air-bearing, so that while manufacture meets the air bearing surface of air-bearing requirement, Air bearing surface size is small, light-weight, and substantially reduce time cycle, complex process degree, cost etc..
Technical scheme is as follows:
A kind of processing method of planar motor permanent magnet array Air Bearing Surface of the present invention, it is characterised in that: the party Method is as follows:
1) prepare the permanent magnet array with pedestal, which is cleaned and dried;
2) it is coated in each gap with high osmosis between the cleaning permanent magnet array upper surface finished and each permanent magnet Epoxide-resin glue, and solidify;
3) the permanent magnet array upper surface obtained to step 2) carries out grinding roughing;
4) the brushing air-floatation planar again of the epoxide-resin glue upper surface after permanent magnet array solidifies, air bearing is flat in this method Face (2) is the ceramic protection agent material of one layer of high abrasion, waits it to be fully cured after brushing;
5) the upper surface air-floatation planar of the permanent magnet array described in step 4) with pedestal is carried out again being ground thick, finishing Work;
6) after the upper surface air-floatation planar of the step 5) permanent magnet array with pedestal carries out underhand polish, institute is obtained Need air-floatation planar.
The processing method of a kind of planar motor permanent magnet array Air Bearing Surface of the present invention, it is characterised in that: described Ceramic protection agent be the bonding agent mixed by epoxy resin and ceramic powders.
A kind of the advantages of processing method of planar motor permanent magnet array Air Bearing Surface of the invention, is: in permanent magnet battle array List face coat one layer of ceramic protection agent, obtain higher air-floatation planar degree, it is thus also avoided that grinding finishing and it is ground The problems such as liquid pollution corrosion is cut in journey, has air bearing surface thickness small, and light-weight, manufacturing process is simple and fast, cost The advantages that cheap.
Detailed description of the invention
Fig. 1 is the permanent magnet array and air-floatation planar tomograph before processing provided by the invention.
Fig. 2 is the permanent magnet array and air-floatation planar side view before processing provided by the invention.
Fig. 3 is the permanent magnet array and air-floatation planar side view after processing provided by the invention.
Permanent magnet array of the 1- with pedestal;2- air-floatation planar;
Specific embodiment
Permanent magnet array is 300 μm or so by the surface planarity order of magnitude that processing is formed, and air-bearing is to air bearing The surface accuracy of plane has higher requirements, and about 80 μm, therefore, invention describes a kind of planar motor permanent magnet array air bearings The processing method on surface.
Increase above the permanent magnet array with backboard air bearing surface material by Roughing and fine machining to obtaining air bearing surface, Steps are as follows for its manufacturing method:
1) prepare one piece of permanent magnet array with pedestal, which is cleaned and dried;
2) it is coated in each gap with high osmosis between the cleaning permanent magnet array upper surface finished and each permanent magnet Epoxide-resin glue, and solidify;
3) the permanent magnet array upper surface obtained to second step carries out grinding roughing;
4) the ceramic protection agent of one layer of high abrasion is brushed in the epoxide-resin glue upper surface after permanent magnet array solidifies again Material, and solidify, as depicted in figs. 1 and 2;
5) upper surface of the permanent magnet array described in the 4th step carries out grinding Roughing and fine machining again;
6) after the air bearing surface upper surface of the permanent magnet array described in the 5th step carries out underhand polish, it is flat to obtain required air bearing Face, as shown in Figure 3.
Ceramic protection agent of the present invention is to be mixed by epoxy resin and ceramic powders by certain proportion Bonding agent.The flatness of the upper surface air bearing surface of permanent magnet array obtained is 50 μm in this embodiment, while ceramics are anti- Shield agent have many advantages, such as hardness and wearability it is good, without ferromagnetism.

Claims (2)

1. a kind of processing method of planar motor permanent magnet array Air Bearing Surface, it is characterised in that: this method as follows:
1) permanent magnet array (1) with pedestal is got out, which is cleaned and dried;
2) ring with high osmosis is coated in each gap between the cleaning permanent magnet array upper surface finished and each permanent magnet Oxygen resin glue, and solidify;
3) the permanent magnet array upper surface obtained to step 2) carries out grinding roughing;
4) the ceramic protection agent material that one layer of high abrasion is brushed on the epoxide-resin glue after permanent magnet array solidifies, after brushing etc. It is fully cured to it, forms air bearing surface;
5) air bearing surface is formed by step 4) to carry out being ground thick, retrofit and underhand polish again, obtain required air bearing Plane.
2. a kind of processing method of planar motor permanent magnet array Air Bearing Surface as described in claim 1, it is characterised in that: institute The ceramic protection agent stated is the bonding agent mixed by ceramic powders and epoxy resin.
CN201511001030.5A 2015-12-28 2015-12-28 A kind of processing method of planar motor permanent magnet array Air Bearing Surface Active CN106917821B (en)

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Application Number Priority Date Filing Date Title
CN201511001030.5A CN106917821B (en) 2015-12-28 2015-12-28 A kind of processing method of planar motor permanent magnet array Air Bearing Surface

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Application Number Priority Date Filing Date Title
CN201511001030.5A CN106917821B (en) 2015-12-28 2015-12-28 A kind of processing method of planar motor permanent magnet array Air Bearing Surface

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CN106917821B true CN106917821B (en) 2019-06-18

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6134981A (en) * 1999-12-03 2000-10-24 Nikon Research Corporation Of America Precision scanning apparatus and method with fixed and movable guide members
CN1699006A (en) * 2005-06-01 2005-11-23 清华大学 Electrochemical machining process for array micro type hole
CN102312921A (en) * 2010-07-02 2012-01-11 东上国际股份有限公司 Method for manufacturing air bearing
CN103742955A (en) * 2014-01-17 2014-04-23 吴棠恩 Gas stove panel manufacturing process
CN204565971U (en) * 2015-04-29 2015-08-19 魏志忠 Absorption floating platform

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02129501A (en) * 1988-11-09 1990-05-17 Shirata Seisakusho:Kk Surface plate for precision measurement
WO2011160867A1 (en) * 2010-06-23 2011-12-29 Asml Holding N.V. Pneumatic bearing with bonded polymer film wear surface and production method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6134981A (en) * 1999-12-03 2000-10-24 Nikon Research Corporation Of America Precision scanning apparatus and method with fixed and movable guide members
CN1699006A (en) * 2005-06-01 2005-11-23 清华大学 Electrochemical machining process for array micro type hole
CN102312921A (en) * 2010-07-02 2012-01-11 东上国际股份有限公司 Method for manufacturing air bearing
CN103742955A (en) * 2014-01-17 2014-04-23 吴棠恩 Gas stove panel manufacturing process
CN204565971U (en) * 2015-04-29 2015-08-19 魏志忠 Absorption floating platform

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
光刻机超精密工件台研究;朱煜等;《电子工业专用设备》;20040215;全文

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