CN1069110C - Technology for comprehensive utilization of V-Ti magnetite - Google Patents

Technology for comprehensive utilization of V-Ti magnetite Download PDF

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Publication number
CN1069110C
CN1069110C CN99115348A CN99115348A CN1069110C CN 1069110 C CN1069110 C CN 1069110C CN 99115348 A CN99115348 A CN 99115348A CN 99115348 A CN99115348 A CN 99115348A CN 1069110 C CN1069110 C CN 1069110C
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vanadium
magnetic separation
nonmagnetics
magnetite
titanium
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CN99115348A
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CN1236816A (en
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朱德庆
姜涛
郭宇峰
邱冠周
龚明斌
李从德
黄柱成
陈大元
杨永斌
陈跃明
徐经沧
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Central South University
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Central South University
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Abstract

The present invention relates to a new technology for the comprehensive utilization of a V-Ti magnetite, which comprises the direct reduction of cold-bonded pellets, the grinding and magnetic separating of the reduced products, the acid leach of non-magnetic substances, and the sodium modification, roasting, leach and extraction of V. Compared with traditional methods, the technology has the advantages of short process, investment saving, reduced consumption of agents for sodium modification, and increased recovery rate of three elements; compared with the existing production process, the whole process increases the comprehensive recovery rates of Fe, V and Ti respectively by 5 to 6%, 4 to 21% and 3 to 83%, and saves energy by 30 to 40% and investment by 20 to 30%.

Description

Comprehensive utilization vanadium titano-magnetite novel process
The present invention relates to a kind of comprehensive utilization vanadium titano-magnetite, separate, reclaim the method for iron, vanadium, titanium.
Panxi Diqu is being contained very abundant vanadium titano-magnetite, wherein the vanadium metal reserves account for China's vanadium resource 60.4%, world resource 12.2%, the titanium metal reserves account for 97% of China's titanium reserves, account for 39.1% of world saving, also are one of large-scale iron ore bases simultaneously.Comprehensive utilization for vanadium titano-magnetite, traditional method mainly is high temperature oxidation sodium roasting and two kinds of methods of high temperature reduction (Wang Wenzhong chief editor, " complex ore comprehensive utilization ", P107~109, press of Northeastern University, 1994), oxidation sodium vanadium extraction process is earlier with pelletizing sodiumizing-oxidizing roasting water logging vanadium extraction, soak that applied to pelletizing rotary kiln directly reduces behind the vanadium-and electric furnace is molten to be divided, and can realize iron, vanadium, the comprehensive recovery of titanium, iron, vanadium, titanium recovery rate is respectively 85~89%, 58% and 74%, but Production Flow Chart is long, and the sodium agent consumes high, and pellet strength is poor after the vanadium extraction, easy efflorescence and ring formation when reducing in the rotary kiln, the vanadium titanium recovery rate is low; It is fixed that the high temperature reduction method is that iron ore pellets earlier gives heat (900~1000 ℃) through high temperature, reclaim the vanadium titanium molten the branch in separation of iron and vanadium titanium, molten iron blowing vanadium extraction or the slag through rotary kiln reduction-electric furnace again, the rate of recovery of iron, vanadium, titanium is respectively 89%, 55% and 80%, realized that the ferrovanadium titanium comprehensively reclaims, reduce the sodium agent and consume, be difficult to control, the low low (TiO of titanium-contained slag grade of reaching of vanadium titanium recovery rate but still exist Production Flow Chart long (two step pyrogenic processes are processed), energy consumption height, the molten timesharing iron of electric furnace and vanadium titanium separating effect instability, vanadium titanium to flow to 245~50%) shortcoming.
In order to solve a ferrovanadium titanium comprehensive reutilization difficult problem in the vanadium titano-magnetite, shortened process is reduced investment outlay, and reduces the vanadium extraction reagent consumption, stablizes vanadium titanium trend on stream, improves the ferrovanadium titanium recovery rate, produces the direct-reduced iron powder and is Electric furnace steel making raw material, high-purity V 2O 5And rich titanium slag, special proposition the present invention.
The present invention includes acidity leaching that grinds magnetic separation separation, nonmagnetics and sodium roasting leaching vanadium extraction that cooled agglomerated pellet directly reduced, went back original product.Specific embodiment and technical parameter are as follows:
1〉cooled agglomerated pellet directly reduces: add compound binding agent behind the fine grinding v-ti magnetite concentrate and make ball, the concentrate fineness is less than 0.074 millimeter 80~85%, (3~9: the compound binding agent addition (weight) 1.0~1.7% that 1) is made into, additive are 1% (weight) Na by Sodium salts humic acids+dextrin 2SO 4(solid)+1%Na 2CO 3(solid) makes ball moisture 8.5~10%, 150~250 ℃ of green-ball drying and consolidating temperature, dry wind speed 0.6~0.9m/s; Cooled agglomerated pellet directly reduces with brown coal, sub-bituminous coal, 1100~1150 ℃ of reduction temperatures, recovery time 180~240min, and the C/Fe ratio is 0.5~0.6, gets reducting pellet, reducting pellet degree of metalization 93~95%.
2〉reducting pellet magnetic separation: pelletizing after reducing is carried out two stage grinding, two stages of magnetic separation.The primary grinding fineness is less than 0.074 millimeter 90~99%, magnetic separation field intensity 500 Os, the secondary grinding fineness is less than 0.044 millimeter 80~95%, magnetic separation field intensity 500~750 Os, iron recovery 94~96% in the magnetic powder, and iron level TFe is 90~93% in the magnetic powder, gained magnetic powder after the magnetic separation, can produce the direct-reduced iron powder by the group of pressure as required, also can produce the powder metallurgy iron powder by hydrogen reduction.V in the nonmagnetics 2O 5, TiO 2Grade is respectively 2~3% and 44~46%, and the rate of recovery of vanadium titanium is respectively 84% and 85%.
3〉acidity of nonmagnetics leaches: magnetic separation gained nonmagnetics removes FeO, CaO, MgO, SiO through dilute hydrochloric acid or two sections leachings of dilute sulphuric acid 2Deng impurity, HCl (H 2SO 4) weight percent concentration is 1~3%, acidleach liquid-solid ratio (weight) is 3: 1~4: 1, leaches 1~3h at every turn.Soak slag vanadium titanium grade and reach V respectively 2O 53~4% and TiO 270~72%, the slag that soaks after diluted acid is handled is a high-quality vanadium extraction titanium material.
4〉the catalysis sodium roasting after the acidleach: the sodium agent is crystallization Na 2SO 4, addition 5~10%, catalyzer KMnO 4, NaClO, MnO 2, KNO 3, NaNO 3Independent or arbitrary proportion mixes use, and addition is 1~5%, 800~950 ℃ of maturing temperatures, roasting time 1~2h, vanadium recovery 92~95%.
Description of drawings:
Fig. 1: process flow sheet of the present invention.
The present invention adopts cooled agglomerated pellet coal-based direct reduction-mill ore magnetic selection to v-ti magnetite concentrate Isolation technics realization iron separates with the vanadium titanium, reaches with vanadium titano-magnetite preheated pellets direct-reduction process The acid pellet direct-reduction process is compared, and technological process is short, saves a step high-temperature concretion, saves and throws Money; The used binding agent of the present invention is applicable to the vanadium titano-magnetite of hydrophily difference, and coal-based directly also Former temperature reduces by 100~130 ℃; Contain vanadium titanium material (nonmagnetics) and adopt in advance the diluted acid leaching place Reason removes residual Fe O, CaO, MgO, a small amount of Al2O 3、SiO 2Deng impurity, make the vanadium titanium advance one The step enrichment reduces treating capacity, reduces the sodium agent and consumes; Sodium roasting vanadium-extracting, realization vanadium titanium Effective separation has improved three kinds of element recovery rates simultaneously. The present invention compares with electric furnace molten the branch, and is front The person belongs to the normal temperature operation, and the latter belongs to pyroprocess, and therefore, the former energy consumption greatly reduces, invests big Amount is saved, environment is good, and the vanadium titanium flows to easily control, and the wayward vanadium titanium of electric furnace process flows to. The rich titanium slag grade of gained of the present invention is 70~72%, than the molten point-score (TiO of electric furnace245~55%) high by 15% About, V leaching rate improves 5%, reduces by 50~100 ℃ of sodium roasting temperature, the roasting time contracting Short 20%. Whole process ferrovanadium titanium comprehensive recovery respectively than existing production procedure improve 5~6%, 4~21% and 3~83%, energy-conservation 30~40%, reduce investment outlay 20~30%.
Embodiment:
Implement this scheme in 1 Panxi Diqu " exploitation of Taihe county iron ore vanadium titano-magnetite ferrovanadium titanium comprehensive utilization new technological process " project.Add compound binding agent behind the fine grinding v-ti magnetite concentrate and make ball, the concentrate fineness is less than 0.074 millimeter 85%, and by the compound binding agent addition (weight) 1.7% that Sodium salts humic acids+dextrin (9: 1) is made into, additive is 1% (weight) Na 2SO 4(solid)+1%Na 2CO 3(solid) makes ball moisture 10%, 200 ℃ of green-ball drying and consolidating temperature, dry wind speed 0.9m/s; Cooled agglomerated pellet directly reduces with brown coal, sub-bituminous coal, 1150 ℃ of reduction temperatures, recovery time 240min, and the C/Fe ratio is 0.6, reducting pellet degree of metalization 95%; The primary grinding fineness is less than 0.074 millimeter 90%, magnetic separation field intensity 500 Os, and the secondary grinding fineness is less than 0.044 millimeter 95%, magnetic separation field intensity 750 Os, iron recovery 96% in the magnetic powder, iron level TFe93% in the magnetic powder, V in the nonmagnetics 2O 5, TiO 2Grade is respectively 3% and 46%, and the yield of vanadium titanium is respectively 84% and 85%; Magnetic separation gained nonmagnetics is through dilute hydrochloric acid or two sections leachings of dilute sulphuric acid, HCl (H 2SO 4) weight percent concentration is 3%, liquid-solid ratio (weight) is 4: 1, leaches 3h at every turn.Soak slag vanadium titanium grade and reach V respectively 2O 54% and TiO 272%, the slag that soaks that diluted acid is handled is a high-quality vanadium extraction titanium material; Crystallization Na during the sodium vanadium extraction 2SO 4Addition 5~10%, catalyst n aNO 3Addition is 5%, 950 ℃ of maturing temperatures, roasting time 2h, vanadium leaching yield 95%.

Claims (1)

1 one kinds of comprehensive utilization vanadium titano-magnetite novel procesies is characterized in that: the present invention includes acidity leaching that grinds magnetic separation separation, nonmagnetics and sodium roasting leaching vanadium extraction that cooled agglomerated pellet directly reduced, went back original product, specific embodiment and technical parameter are as follows:
1〉cooled agglomerated pellet directly reduces: add compound binding agent behind the fine grinding v-ti magnetite concentrate and make ball, the concentrate fineness is less than 0.074 millimeter 80~85%, add the compound binding agent of gross weight 1.0~1.7%, compound binding agent by Sodium salts humic acids+dextrin by 3~9: 1 is made into, interpolation 1% (weight) Na 2SO 4+ 1%Na 2CO 3As additive, make ball moisture 8.5~10%, 150~250 ℃ of green-ball drying and consolidating temperature, dry wind speed 0.6~0.9m/s, reductive agent brown coal, sub-bituminous coal, 1100~1150 ℃ of reduction temperatures, recovery time 180~240min, the C/Fe ratio is 0.5~0.6, gets reducting pellet;
2〉reducting pellet magnetic separation: comprise two stage grinding, two stages of magnetic separation, the primary grinding fineness is less than 0.074 millimeter 90~99%, magnetic separation field intensity 500 Os, and the secondary grinding fineness is less than 0.044 millimeter 80~95%, magnetic separation field intensity 500~750 Os obtain reduced iron powder thus and contain the nonmagnetics of vanadium titanium;
3〉acidity that contains vanadium titanium nonmagnetics leaches: magnetic separation gained nonmagnetics is through dilute hydrochloric acid or two sections leachings of dilute sulphuric acid, HCl or H 2SO 4Weight percent concentration be 1~3%, liquid-solid ratio (weight) is 3: 1~4: 1, leaches 1~3h at every turn, products obtained therefrom is rich vanadium titanium material;
4〉the catalysis sodium roasting after the acidleach: the sodium agent is crystallization Na 2SO 4, addition 5~10%, catalyzer KMnO 4, NaClO, MnO 2, KNO 3, NaNO 3Independent or arbitrary proportion mixes use, and addition is 1~5% (weight), 800~950 ℃ of maturing temperatures, and roasting time 1~2h gets Vanadium Pentoxide in FLAKES and ilmenite concentrate.
CN99115348A 1999-04-30 1999-04-30 Technology for comprehensive utilization of V-Ti magnetite Expired - Fee Related CN1069110C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN101974681A (en) * 2010-11-10 2011-02-16 攀枝花钢城集团米易瑞地矿业有限公司 Application of weathered ores modified by sodiumizing agent as pellet binder

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CN1109586C (en) * 1999-12-17 2003-05-28 昆明冶研新材料股份有限公司 Method for producing heavy medium by using magnet containing high titanium
CN1319684C (en) * 2005-04-25 2007-06-06 昆明理工大学 Method for preparing natural micro alloy iron powder from vanadium-titanium-iron headings by microwave radiation
CN100552057C (en) * 2005-12-15 2009-10-21 鲜帆 The cold fixed molten production method of dividing of the direct electric reduction furnace of charcoal pelletizing that contains of vanadium titano-magnetite
CN100436601C (en) * 2006-03-08 2008-11-26 攀枝花钢铁(集团)公司 Method for separating and extracting iron, vanadium and titanium from vanadium-titanium magnetite
CN101157984B (en) * 2007-11-16 2010-06-02 攀枝花锐龙冶化材料开发有限公司 Method for deoxidizing vanadium-titanium ferroferrite by non-tube tunnel kiln
CN101875129B (en) * 2010-06-08 2012-01-25 中南大学 Method for comprehensive utilization of high-iron bauxite
CN102230072B (en) * 2011-06-10 2015-07-15 武汉科技大学 Roasting method for extracting vanadium from vanadium-containing shale
CN102277462A (en) * 2011-08-17 2011-12-14 北京科技大学 Method for comprehensive utilization of vanadium titanomagnetite
CN102732773B (en) * 2012-07-24 2013-08-14 四川大学 Method for preparing iron-based friction material by vanadium titano-magnetite in-situ reaction sintering
CN103526051B (en) * 2013-09-26 2014-12-17 攀钢集团攀枝花钢铁研究院有限公司 Method for separating iron, vanadium and titanium from schreyerite
CN103757426B (en) * 2013-12-05 2015-11-18 中国科学院过程工程研究所 A kind of method utilizing vanadium chromium titanium slag to prepare Ti-enriched slag
CN103643045A (en) * 2013-12-09 2014-03-19 攀钢集团研究院有限公司 Treatment method of vanadium extraction tailings
CN104313302A (en) * 2014-09-28 2015-01-28 四川德胜集团钒钛有限公司 Preparation method of vanadium-titanium pellets
CN104894364A (en) * 2015-05-18 2015-09-09 北京科技大学 A method of producing magnesium titanate and direct-reduced iron by coal-based reduction and magnetic separation of titanomagnetite
CN105671306A (en) * 2016-03-21 2016-06-15 攀钢集团攀枝花钢铁研究院有限公司 Method for separating iron, vanadium and titanium in vanadic titanomagnetite
CN106086431A (en) * 2016-06-15 2016-11-09 江苏省冶金设计院有限公司 Vanadium slag is carried out method and the application thereof of integrated treatment
CN106755958A (en) * 2016-11-30 2017-05-31 武汉科技大学 A kind of method that Rock coal containing alum is calcined vanadium extraction
CN106755964B (en) * 2016-12-29 2018-05-29 东北大学 The direct extraction vanadium method of the low swage vanadium titano-magnetite of high vanadium titanium and its device
CN107090549A (en) * 2017-04-27 2017-08-25 昆明理工大学 A kind of method of v-bearing steel slag vanadium extraction
CN111455122B (en) * 2020-05-08 2022-02-18 张岩 Method for separating vanadium, titanium and iron from vanadium-titanium magnetite
CN111748701B (en) * 2020-07-09 2022-05-24 中国地质科学院矿产综合利用研究所 Direct leaching process for titanium recovery sulfuric acid

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