CN106894884B - A kind of radiator - Google Patents
A kind of radiator Download PDFInfo
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- CN106894884B CN106894884B CN201710112926.3A CN201710112926A CN106894884B CN 106894884 B CN106894884 B CN 106894884B CN 201710112926 A CN201710112926 A CN 201710112926A CN 106894884 B CN106894884 B CN 106894884B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/06—Cleaning; Combating corrosion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/02—Liquid-coolant filling, overflow, venting, or draining devices
- F01P11/0276—Draining or purging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/02—Liquid-coolant filling, overflow, venting, or draining devices
- F01P11/028—Deaeration devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/14—Indicating devices; Other safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/14—Indicating devices; Other safety devices
- F01P11/18—Indicating devices; Other safety devices concerning coolant pressure, coolant flow, or liquid-coolant level
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/06—Cleaning; Combating corrosion
- F01P2011/061—Cleaning or combating corrosion using filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/06—Cleaning; Combating corrosion
- F01P2011/066—Combating corrosion
- F01P2011/068—Combating corrosion chemically
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2050/00—Applications
- F01P2050/22—Motor-cars
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
The present invention relates to a kind of radiators, including service life indicating alarm device, upper water chamber, radiating core and lower water chamber;Upper water chamber is set to the top of radiating core and is connected to radiating core, and lower water chamber is set to the lower part of radiating core and is connected to radiating core;Upper water chamber includes three chambers, respectively first chamber, second chamber and third chamber.One aspect of the present invention passes through chemical action when level-one Physical Absorption, isolation and second level, three-stage filtration.The potential threats such as iron rust, scale, bubble and reaction treatment calcium ions and magnesium ions, iron ion, the acid ion generated in absorption cooling system work, maintain coolant liquid pH value constant, it is cleaned for system output, the coolant liquid of safety, so that it is guaranteed that cooling system secure persistent efficient operation;Have the function of outstanding engine water jacket, radiator degasification, provide expansion space for engine water jacket moisturizing and cooling system, allow vehicle that can cancel expansion tank, reduce complicated water route, reduces complete vehicle fault rate and user uses Che Chengben.
Description
Technical field
The invention belongs to engine-cooling system technical fields, particularly relate to a kind of engine radiator.
Background technique
According to investigations, the automobile engine source of failure in 50% or more the whole world is in cooling system.Engine is at work
A large amount of heat can be generated, after indicating oven temperature of engine, will lead to its efficiency is reduced, even Parts Breakdown.Automobile
The circulation that cooling system passes through pipeline and access progress liquid in engine.Heat can be absorbed when liquid flows through high-temperature engine
Amount, reduces the temperature of engine, provides temperature appropriate to guarantee that engine is in a suitable operating temperature.Liquid flows through
After engine, then heat exchanger (radiator) is flowed to, the heat in liquid is dispersed into air by heat exchanger.But automobile
After a period of use, often there is oil consumption increase, water temperature is easy higher, or even alarm " boiling ", and expansion tank is smudgy,
The problems such as not seeing liquid level, engine scuffing when serious, especially diesel-engine road vehicle.Leading to this failure cause is vehicle cooling system
System is enclosed cooling water heat exchange work system, and the hazardous substances such as iron rust, scale unavoidably generated in work can not be timely
It is discharged to outside system, blocks pipeline, cause cooling system heat dissipation bad, cause engine overheat, the thermal efficiency reduces, and oil consumption increases;
Coolant liquid main component is ethylene glycol, and high-temperature oxydation can generate acidic materials, PH is caused to reduce, and corrodes engine, transports for a long time
Row certainly will influence engine life and user's value.
Summary of the invention
The object of the present invention is to provide a kind of engine radiators, are generated during the work time with the existing cooling system of solution
The problem of outer cooling system and cooling corrosion engine can not be discharged in the hazardous substances such as scale.
The present invention is achieved by the following technical solutions:
A kind of radiator, including upper water chamber, radiating core and lower water chamber;The upper water chamber is set to the radiating core
It top and is connected to the radiating core, the lower water chamber is set to the lower part of the radiating core and connects with the radiating core
It is logical;
The upper water chamber includes three chambers, respectively first chamber, second chamber and third chamber;The second chamber
It is not connected to the third chamber;The upper water chamber and the first chamber corresponding position are provided with upper water chamber ending cover hole, upper water
Room end cap is fixed on the upper water chamber ending cover hole by upper water chamber end cap locking nut, is provided on the upper water chamber end cap
Radiator filler, the radiator filler are sealed by pressure cover;
Service life instruction alarm unit is provided on the upper water chamber;
It is provided with engine exhaust water pipe head on the upper water chamber, the engine exhaust water pipe head and described the
One chamber, and water pipe and the third chamber are vented by radiator;
It further include cooling system exhaust manifolds and venting conduit in the upper water chamber, the one of the cooling system exhaust manifolds
End is connected to the radiator filler;One end of the venting conduit is connected to the radiator filler, the other end and institute
State second chamber connection;
Constant core is provided in the first chamber;
One end of engine refill adapter is connected to the second chamber, and the position of the engine refill adapter
Higher than the highest point of engine water jacket;
Water inlet of radiator is arranged on the upper water chamber, and with the third chamber;
Radiator outlet is provided on the lower water chamber.
The service life instruction alarm unit includes warning device, first pressure probe, second pressure probe and pH sensor
Probe;It is electrically connected with the warning device described in the first pressure probe, second pressure probe and pH sensor probe
It connects;
The warning device is set on the upper water chamber end cap, and the first pressure probe is set to the constant core
In the first chamber in outside, the second pressure probe and the pH sensor probe are all set in the constant core
Side.
The tapered structure in bottom inner cavity of the upper water chamber, from top to bottom, the width of the inner cavity of the bottom of the upper water chamber
It is gradually reduced.
The engine water supply pipe guide groove being connected to the engine refill adapter, institute are provided in the second chamber
State engine water supply pipe guide groove and the third chamber isolation;
The water inlet of radiator guide groove being connected with the water inlet of radiator is provided in the third chamber, it is described
Water inlet of radiator guide groove is isolated with the second chamber.
The engine water supply pipe guide groove is set to the extreme lower position of the second chamber;The water inlet of radiator guide groove
It is set to the extreme higher position of the third chamber;The extreme lower position of the first chamber is higher than the highest order of the third chamber
It sets;
Angle between the left plate of the water inlet of radiator guide groove and the horizontal end face of the third chamber is 30 degree;
Angle between the right side plate of the water inlet of radiator guide groove and the horizontal end face of the third chamber is 60 degree.
The sum of the volume of the first chamber and the volume of the second chamber are the 20%- of cooling system total measurement (volume)
28%.
The constant core is conical tube structure, and the outer diameter of upper end is less than the outer diameter of lower end;
The constant core is followed successively by M type high molecular composite filtering paper layer, resin anion (R.A.) layer and cation tree from the outside to the core
Rouge layer;
The volume of the resin cation layer is 3000 to thousand/1000ths points that the cooling system fills coolant liquid total measurement (volume)
Four;
The volume of the resin anion (R.A.) layer is 2 times of the volume of the resin cation layer.
Relief valve is provided in the venting conduit.
Highest calibration points and minimum calibration points are additionally provided on the radiator, the upper surface of the constant core is lower than
The lower end surface of the highest calibration points, the constant core is lower than the minimum calibration points;
It further include that left support plate, right support plate, left fixed mechanism, right fixed mechanism and lower installation are soft on the radiator
Pad;
The left support plate and the right support plate are fixedly connected with the radiator;The left fixed mechanism is fixed on institute
It states in left support plate, the right fixed mechanism is fixed in the right support plate;The lower installation cushion is set to described be lauched
On the shell of room.
The beneficial effects of the present invention are:
The present invention is by three chambers built in upper water chamber and a constant core, and by the effect of radiating core,
On the one hand pass through chemical action when level-one Physical Absorption, isolation and second level, three-stage filtration.It is generated in absorption cooling system work
Iron rust, scale, the potential threats such as bubble and reaction treatment calcium ions and magnesium ions, iron ion, acid ion, maintain coolant liquid pH value permanent
It is fixed, it is cleaned for system output, the coolant liquid of safety, so that it is guaranteed that cooling system secure persistent efficient operation;On the other hand have
Outstanding engine water jacket, radiator degasification provide expansion space function for engine water jacket moisturizing and cooling system, allow vehicle
Expansion tank can be cancelled, reduce complicated water route, technology substantially reduces complete vehicle fault rate and user uses Che Chengben.
The technical program is equipped with the service life and indicates alarm unit, multiple protective, by perfect monitoring strategies monitor water resistance and
PH value reminds user's replacement and maintenance in time, avoids the case where replacing waste too early or replacing influence system too late and burst
Situation occurs, comprehensive maintenance customer interests.
The technical program realizes bubble separation, promotes cooling system heat dissipation performance and evades cavitation erosion risk.
The technical program in the source of cooling system and the double-deck of cooling procedure by managing, in externally fill and system
Coolant liquid risk handled, guarantee whenever enter engine coolant liquid all be cleaning, safety, full maintenance
Cooling system and engine.
The technical program reduces the weight and cost of cooling system, and the three of water chamber chamber design, has on a heat sink
Outstanding engine water jacket, radiator degasification provide expansion space function for engine water jacket moisturizing and cooling system, and vehicle is former
Some expansion tanks can be cancelled, pipeline can reduce, and achieve the purpose that reduce complete vehicle weight and manufacturing cost.
The technical program reduces terminal use cost, and economic and environment-friendly: the constant core of radiator can be individually replaced, and need to only spend pole
The constant core of small expense more heat exchange radiator, and do not have to spend big price cleaning water channel, also it is not thorough.User terminal use is greatly reduced
Vehicle cost, operates conveniently, economic and environment-friendly, and effect is more preferable.
The technical program remind user replace maintenance in time: monitor water flow pressure in time, when water resistance reach setting value meeting and
When remind the constant core of user's more heat exchange radiator, avoid too early replace waste or too late replace influence system the case where generation.
The technical program can prevent abnormal risk: inside setting the PH sensor with temperature adjustmemt function, monitor coolant liquid soda acid
Degree, encounters special circumstances, and coolant liquid souring can remind user's on-call maintenance, avoids corrosion engine.
Detailed description of the invention
Fig. 1 is radiator appearance diagram of the present invention;
Fig. 2 is heat sink side view of the present invention;
Fig. 3 is radiator top view of the present invention;
Fig. 4 is upper water chamber exploded view of the present invention;
Fig. 5 is upper water chamber schematic internal view of the present invention;
Fig. 6 is coolant injection schematic diagram of the present invention;
Fig. 7 is relief valve closed mode schematic diagram;
Fig. 8 is first chamber enlarged drawing;
Fig. 9 is lumen of radiator water route operation schematic diagram;
Figure 10 is relief valve open state schematic diagram;
Figure 11 is constant core diagrammatic cross-section;
Figure 12 is constant core coagulation schematic diagram;
Figure 13 is constant core two stage treatment schematic diagram;
Figure 14 is constant core tertiary treatment schematic diagram.
Description of symbols
1 upper water chamber, 2 engine exhaust water pipe heads, 3 cooling system exhaust manifolds, 4 left support plates, 5 left fixed mechanisms, 6
Radiating core, 7 lower water chambers, 8 radiator outlets, 9 lower installation cushions, 10 radiator drain valves, 11 right support plates, 12 right fixations
Mechanism, 13 engine refill adapters, 14 water inlet of radiator, 15 highest scales, 16 minimum scales, 17 venting conduits, 18 pressures
Power lid, 19 upper water chamber end caps, 20 radiator fillers, 21 upper water chamber end cap locking nuts, 22 constant cores, the exhaust of 23 radiators
Water pipe, 24 drainage plates, 25 communicating pipes, 26 relief valves, 27 sealing rings, 28 service life indicate alarm unit, 101 first chambers, 102 the
Two chambers, 103 third chambers, 104 engine water supply pipe guide grooves, 105 water inlet of radiator guide grooves, 106 water inlet of radiator are led
Slot left plate, 107 water inlet of radiator guide groove right side plates, 108 horizontal end faces, 109 pressure areas, 110 water level lines, 221 M types are high
Molecule composite filter paper layer, 222 resin anion (R.A.) layers, 223 resin cation layers, 224 first support reinforcing layers, 225 second supports
Enhancement layer, 226 third support reinforcing layers, 281 warning devices, 282 first pressures probe, 283 second pressures probe, 284 pH are passed
Sensor probe.
Specific embodiment
Carry out the technical solution that the present invention will be described in detail by the following examples, embodiment below is merely exemplary, only
It can be used to explanation and illustration technical solution of the present invention, and be not to be construed as the limitation to technical solution of the present invention.
The effect of the application radiator:
Derusting, scale removal: it by iron rust, the scale generated in high molecular composite filtering paper layer Physical Absorption cooling system, keeps away
Exempt from that blocking pipe phenomenon occurs, guarantees that heat dissipation performance high efficiency plays, while reducing oil consumption.
It excludes potential risk: by cation and anion exchange chemical action, before forming iron rust, scale, removing coolant liquid
In calcium ions and magnesium ions and iron ion and deionized water needed for forming system, avoid the later period from forming the potential risk of iron rust, scale,
System work is set to be constantly in secure high performance operating status.
Deacidification: by anion exchange chemical action, the acid ion of ethylene glycol high-temperature oxydation generation is displaced, makes to cool down
Liquid pH value maintains always ideal range, avoids coolant liquid acidizing corrosion engine water jacket, excludes the risk of engine scuffing.
Bubble separation, noise reduction and heat radiation performance: absorbing the high temperature and pressure bubble during air-discharging, and output is stable
Water flow prevents bubble explosion, reduces noise, promotes cooling system reliability and system radiating performance, while evading cavitation erosion risk.
Least risk: source control initially fills coolant liquid, first passes around the constant core three inside upper header
Engine operation is entered back into after grade processing, for engine input cleaning coolant liquid, problem is controlled from source, by cooling system
Risk control in work is in minimum zone.
Drop weight, cost declining, promote user satisfaction: three chambers built in upper header, have outstanding engine
Water jacket, radiator degasification provide expansion space function, the original expansion tank of vehicle for engine water jacket moisturizing and cooling system
Can cancel, pipeline can reduce, achieve the purpose that reduce complete vehicle weight and manufacturing cost.
Terminal use cost is reduced, economic and environment-friendly: the constant core of radiator can be individually replaced, and need to only spend minimum expense
Constant core is replaced, and does not have to spend big price cleaning water channel, is also not thorough, user terminal Che Chengben is greatly reduced, operation is just
Benefit, economic and environment-friendly, effect is more preferable.
It reminds user to replace maintenance in time: monitoring water flow pressure in time, user can be reminded in time when water resistance reaches setting value
The constant core of more heat exchange radiator avoids the case where replacing waste too early or replacing influence system too late generation.
Multiple protective prevents abnormal risk: the PH sensor with temperature adjustmemt function inside set, coolant liquid pH value is monitored,
Special circumstances are encountered, coolant liquid souring can remind user's on-call maintenance, avoid corrosion engine.
The application provides a kind of radiator as shown in figs. 1 to 14;A kind of novel radiator, as shown in Figure 1, upper water chamber
Built-in three chambers are generated in absorption cooling system work by level-one Physical Absorption, isolation and second level, three-level chemical action
Iron rust, scale, the potential threats such as bubble and reaction treatment calcium ions and magnesium ions, iron ion, acid ion, maintain coolant liquid pH value
In suitable constant range, cleaned for system output, the coolant liquid of safety, to guarantee the safe and efficient lasting work of cooling system,
And it is functional to have both expansion tank institute.
Engine exhaust water pipe head 2 is arranged on the left of the upper water chamber 1 of radiator the top position that keeps to the side, and is used for engine system
System degasification, the first chamber 101 of inside connection upper header;3 direction of cooling system exhaust manifolds vertically downward, is fixed on
In 1 card slot of upper water chamber;The highest scale 15 and minimum scale 16 of coolant liquid remind user's note for showing vehicle coolant liquid height
Meaning adding amount;Relief valve 26 built in venting conduit 17 is connected to upper water chamber second chamber 102 and radiator filler 20;Engine
Refill adapter 13 is arranged in upper header central region, the second chamber 102 of inside connection upper water chamber, with third chamber
103 cannot be connected to, and be higher than engine water jacket highest point in the position height of vehicle;Water inlet of radiator 14 is arranged in water
1 lower right of room is arranged in upper water chamber both ends with pressure cover 18, and inside is connected to the third chamber 103 of upper water chamber, Bu Nengyu
The second chamber 102 of upper water chamber cannot be connected to.
Engine refill adapter 13 is higher than engine water jacket highest point in the position height of vehicle.
It on a heat sink further include left support plate 4, right support plate 11, left fixed mechanism 5, right fixed mechanism 12 and lower installation
Cushion 9;Heat extractor drain valve 10 is additionally provided on lower water chamber.
The left support plate and the right support plate are fixedly connected with the radiator;The left fixed mechanism is fixed on institute
It states in left support plate, the right fixed mechanism is fixed in the right support plate;The lower installation cushion is set to described be lauched
On the shell of room.
As shown in Fig. 2, the tapered structure in the bottom of the inner cavity of upper water chamber 1, spreads manure down thin, water in purpose heat radiation core
Flow, and then heat radiation device performance.Upper water chamber material uses PP5 PP composite material, high temperature resistant and is clear that
Internal coolant height of water level.
As shown in figure 3, being provided with upper water chamber ending cover hole, upper water chamber end in upper water chamber 1 and 101 corresponding position of first chamber
Lid 19 is fixed on the upper water chamber ending cover hole by upper water chamber end cap locking nut 21, inside has the sealing of sealing ring 27, it is ensured that dissipate
Hot device is safe and reliable, and radiator filler 20 is provided on the upper water chamber end cap 19, and the radiator filler is logical
Excess pressure lid 18 seals.Upper water chamber end cap locking nut is unscrewed, upper water chamber end cap is opened, that is, can be taken off constant in first chamber
Core 22 carries out replacement maintenance.
The service life instruction alarm unit 28 includes warning device 281, first pressure probe 282, second pressure probe 283
And pH sensor probe 284;Described in first pressure probe, second pressure probe and pH sensor probe with it is described
Warning device electrical connection, the warning device are electrically connected with ECU or instrument.
The warning device is set on the upper water chamber end cap, and the first pressure probe is set to the constant core
In the first chamber in outside, the second pressure probe and the pH sensor probe are all set in the constant core
Side.First pressure probe handles preceding coolant pressure for monitoring, and second pressure probe is cold after tertiary treatment for monitoring
But hydraulic coupling, it is cold that the pressure difference that differential pressure pickup can pop one's head according to first pressure and second pressure is popped one's head in judges whether water resistance meets
But system requirements, when pressure difference is more than established standards, meeting feedback signal is alarmed to ECU or instrument, and user is reminded to replace perseverance in time
Determine core.
If coolant liquid mutation is acidified, pH sensor probe can output signal to warning device, and warning device can output phase
The signal answered reminds user's maintenance to ECU or instrument.
In this application, the lower end of first pressure probe and the lower end of second pressure probe should all be set lower than constant core
Fixed limit point, the axial central region of the limit point of the setting close to constant core, it is ensured that monitoring is accurate.
The internal structure of upper water chamber is permanent built in first chamber 101 as shown in figure 4, there are three chamber in upper header
Determine core 22;Engine water supply pipe guide groove 104 in second chamber 102 and 13 phase of engine refill adapter outside upper water chamber
Company communicates, and is isolated with third chamber 103;Dissipating outside the water inlet of radiator guide groove 105 and upper water chamber in third chamber 103
Hot device water inlet 14 communicates, and is isolated with second chamber 102.
In this application, the upper surface level height of constant core 22 will be lower than the highest scale F of coolant liquid, constant core
Lower end surface level height will be lower than coolant liquid minimum scale L.
As shown in figure 5, first chamber 101 and engine exhaust water pipe head 2, radiator filler 20, radiator are vented
Water pipe 23 is connected to;Coolant liquid enters second chamber after the constant core tertiary treatment in first chamber, through communicating pipe 25
102;Function is hazardous substance and separation bubble in the coolant liquid for handle the coolant liquid newly filled and cooling system working cycles
Do not enter second chamber and third chamber participates in cooling cycle, and be cooling system degasification, it is ensured that the safe and efficient fortune of cooling system
Row.
Second chamber 102 is connected to the venting conduit 17 of engine refill adapter 13, second chamber 102;Function be for
Engine moisturizing and cooling system provide expansion space.
Third chamber 103 is connected to water inlet of radiator 14, radiator exhaust water pipe 23, and radiator is vented 23 one end of water pipe
It is connected to 105 highest point of water inlet of radiator guide groove, the other end is connected to first chamber along 102 inner wall of second chamber of upper water chamber
101 highest points;Function is for radiator degasification and to provide sufficient water flow.
Engine exhaust water pipe head 2 will be arranged in the first chamber with the position that radiator exhaust water pipe 23 is connected to first chamber
Indoor highest point, and diagonal line is arranged, the former guarantees engine and radiator degassing efficiency, and the latter avoids in cooling system work
The band bubble high temperature and pressure water flow that engine exhaust water pipe head and radiator exhaust water pipe project directly impacts constant core, mentions
Rise constant core reliability.
Engine water supply pipe guide groove 104 will be arranged in extreme lower position in two chambers, it is ensured that moisturizing efficiency.
Be not connected to inside radiator exhaust water pipe with second chamber, one end and third chamber, be arranged in radiator into
Mouth of a river guide groove highest point, the other end are connected to first chamber highest point, guarantee outstanding degassing effect.
The sum of first chamber and second chamber internal capacity must control the 20%-28% in cooling system total measurement (volume) with
It is interior;First chamber extreme lower position is higher than third chamber extreme higher position.
Water inlet of radiator guide groove left plate 106 with horizontal 30 ° of 108 angle of end face, water inlet of radiator guide groove right side plate
107 with horizontal 60 ° of 108 angle of end face, coolant liquid enters the water-flow equation of radiator core body in purpose optimization third chamber, is promoted
Heat dissipation performance.
As shown in fig. 6, daily filling, only need to open pressure cover, be filled, coolant liquid arrives first at first chamber region
(drainage plate is to protect constant core design, the direct brute force attack of coolant liquid constant core when avoiding filling), by constant core
Second chamber is reached after three-level effect processing, then engine water jacket, third chamber and whole are reached by engine water supply pipe guide groove
A radiator, for cooling system conveying cleaning and the coolant liquid of safety;Relief valve in venting conduit is not reaching setting pressure
(as shown in Figure 7) is in close state before power, when the coolant liquid of filling exceeds water level line 110, in the upper convenience of second chamber
Will form one sealing pressure area 109, aerology principle design, be in order to guarantee the cooling level of first chamber always above
Constant core upper surface, the effect of making core maximization;Constant core is that similar conical structure designs, up-small and down-big, purpose
It is the surface area and effect for promoting core, double shield;Coolant liquid height will control water chamber outer wall on a heat sink after filling
Coolant liquid highest scale F and minimum scale L between.
It is illustrated in figure 8 shown in first chamber enlarged drawing, when cooling system works, by radiator third chamber and engine
The band bubble high temperature and pressure coolant liquid that water jacket generates is vented water pipe head, engine exhaust water pipe head into the by radiator
After one cavity area, M type high molecular composite filtering paper layer 221 is first passed around, completes iron rust, scale absorbs and bubble isolation (prevents
Bubble participates in cooling water circulation, improves heat dissipation performance), using resin anion (R.A.) layer 222, ion-exchange treatment fall it is acid from
Son, finally by resin cation layer 223, ion-exchange treatment falls the harm such as calcium ion, magnesium ion, iron ion in coolant liquid
Ion.The hydroxyl ion and hydrogen ion formed by resin anion (R.A.) layer, two step chemical action of resin cation layer passes through anti-again
The deionized water safe and harmless to cooling system should be formed, so that it is guaranteed that cooling system energy secure persistent efficient operation;By
The coolant liquid of cleaning and safety after one chamber treatment is vented water pipe by radiator and enters second chamber.
As shown in figure 8, venting conduit relief valve is in close state (as shown in Figure 7) before not reaching setting pressure,
The pressure area that will form a sealing above second chamber, guarantees the cooling level of first chamber always above core upper end
Face, the effect of making core maximization.The coolant liquid of cleaning and safety is inputed to by engine water supply pipe guide groove in second chamber
Engine water jacket, enters third chamber by water inlet of radiator guide groove again after being full of, radiating core carries out circulation heat exchange, cold
But the band bubble high temperature and pressure coolant liquid that radiator third chamber and engine water jacket generate in system work enters back into the first chamber
Room circulation, it is ensured that the safe and efficient lasting work of cooling system.
The constant core of first chamber in order to guarantee upper header reaches effectively lasting treatment effect, and makes to cool down
Liquid pH value maintains in constant range, and the volume of resin cation layer is that cooling system fills 3/1000ths of coolant liquid total measurement (volume)
To 4/1000ths, resin anion (R.A.) layer is necessary for 2 times of resin cation layer volume.
Pressure release valve position in venting conduit need to be lower than pressure cover 18, when cooling system pressure reaches setting value, pressure release
Relief valve and pressure cover in conduit can be opened successively, and second chamber completes exhaust pressure relief work.After system pressure reduces, pressure release
Relief valve in conduit can be again switched off.
The constant core 22 is conical tube structure, and the outer diameter of upper end is less than the outer diameter of lower end.
The constant core is followed successively by M type high molecular composite filtering paper layer, resin anion (R.A.) layer and cation tree from the outside to the core
Rouge layer;The first support reinforcing layer 224 is provided between M type high molecular composite filtering paper layer and the resin anion (R.A.) layer;In yin
The second support reinforcing layer 225 is provided between ion exchange resin layer and resin cation layer;It is set in the inner surface of resin cation layer
It is equipped with third support reinforcing layer 226.
The effect of constant core is:
Level-one effect absorbs iron rust, scale, and separation bubble by M type high molecular composite filtering paper layer.
Second level effect, falls acid ion etc. by anion exchange resin process and endangers ion, and generate hydroxyl ion.
Three-level effect, disposes calcium ion, magnesium ion, iron ion etc. by cation exchange resin and endangers ion, and produce
Raw hydrogen ion.
OH-+H+=H2O
After coolant liquid is by the above three-level, hazardous substance has all been handled, and is generated in second level and three-level effect
It will form the deionized water safe and harmless to cooling system after hydroxyl ion and hydrogen ion chemical reaction, it is ensured that cooling system can pacify
Full persistent high efficiency operation.
The above is only the descriptions of the preferred embodiment of the present invention, it is noted that due to the finiteness of literal expression, and
Objectively there is unlimited specific structure, for those skilled in the art, is not departing from the principle of the invention
Under the premise of, several improvements and modifications can also be made, these modifications and embellishments should also be considered as the scope of protection of the present invention.
Claims (8)
1. a kind of radiator, including upper water chamber, radiating core and lower water chamber;The upper water chamber is set to the upper of the radiating core
It portion and is connected to the radiating core, the lower water chamber is set to the lower part of the radiating core and connects with the radiating core
It is logical;It is characterized by:
The upper water chamber includes three chambers, respectively first chamber, second chamber and third chamber;The second chamber and institute
Third chamber is stated not to be connected to;The upper water chamber and the first chamber corresponding position are provided with upper water chamber ending cover hole, upper water chamber end
Lid is fixed on the upper water chamber ending cover hole by upper water chamber end cap locking nut, is provided with heat dissipation on the upper water chamber end cap
Device filler, the radiator filler are sealed by pressure cover;
Service life instruction alarm unit is provided on the upper water chamber;
Engine exhaust water pipe head, the engine exhaust water pipe head and first chamber are provided on the upper water chamber
Room connection, and water pipe and the third chamber are vented by radiator;
Further include cooling system exhaust manifolds and venting conduit in the upper water chamber, one end of the cooling system exhaust manifolds with
The radiator filler connection;One end of the venting conduit is connected to the radiator filler, the other end and described the
Two chambers;
Constant core is provided in the first chamber;The constant core is conical tube structure, under the outer diameter of upper end is less than
The outer diameter at end;
The constant core is followed successively by M type high molecular composite filtering paper layer, resin anion (R.A.) layer and resin cation layer from the outside to the core;
The volume of the resin cation layer is that the cooling system fills 4th/3000th to thousand/1000ths of coolant liquid total measurement (volume);
The volume of the resin anion (R.A.) layer is 2 times of the volume of the resin cation layer;
One end of engine refill adapter is connected to the second chamber, and the position of the engine refill adapter is higher than
The highest point of engine water jacket;
Water inlet of radiator is arranged on the upper water chamber, and with the third chamber;
Radiator outlet is provided on the lower water chamber.
2. radiator according to claim 1, it is characterised in that: service life instruction alarm unit include warning device,
First pressure probe, second pressure probe and pH sensor probe;The first pressure probe, second pressure probe and institute
PH sensor probe is stated to be electrically connected with the warning device;
The warning device is set on the upper water chamber end cap, and the first pressure probe is set on the outside of the constant core
The first chamber in, second pressure probe and the pH sensor probe are all set on the inside of the constant core.
3. radiator according to claim 1, it is characterised in that: the tapered structure in bottom inner cavity of the upper water chamber, from
Under above, the width of the inner cavity of the bottom of the upper water chamber is gradually reduced.
4. radiator according to claim 1, it is characterised in that: be provided in the second chamber and the engine
The engine water supply pipe guide groove of refill adapter connection, the engine water supply pipe guide groove and the third chamber isolation;
The water inlet of radiator guide groove being connected with the water inlet of radiator, the heat dissipation are provided in the third chamber
Device water inlet guide groove is isolated with the second chamber.
5. radiator according to claim 4, it is characterised in that: the engine water supply pipe guide groove is set to described second
The extreme lower position of chamber;The water inlet of radiator guide groove is set to the extreme higher position of the third chamber;The first chamber
Extreme lower position be higher than the third chamber extreme higher position;
Angle between the left plate of the water inlet of radiator guide groove and the horizontal end face of the third chamber is 30 degree;
Angle between the right side plate of the water inlet of radiator guide groove and the horizontal end face of the third chamber is 60 degree.
6. radiator according to claim 1, it is characterised in that: the volume of the first chamber and the second chamber
The sum of volume is the 20%-28% of cooling system total measurement (volume).
7. radiator according to claim 1, it is characterised in that: be provided with relief valve in the venting conduit.
8. radiator according to claim 1, it is characterised in that: be additionally provided on the radiator highest calibration points and
Minimum calibration points, the upper surface of the constant core are lower than the highest calibration points, and the lower end surface of the constant core is lower than institute
State minimum calibration points;
It further include left support plate, right support plate, left fixed mechanism, right fixed mechanism and lower installation cushion on the radiator;
The left support plate and the right support plate are fixedly connected with the radiator;The left fixed mechanism is fixed on the left side
In support plate, the right fixed mechanism is fixed in the right support plate;The lower installation cushion is set to the lower water chamber
On shell.
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CN201710112926.3A CN106894884B (en) | 2017-02-28 | 2017-02-28 | A kind of radiator |
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CN201710112926.3A CN106894884B (en) | 2017-02-28 | 2017-02-28 | A kind of radiator |
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CN106894884B true CN106894884B (en) | 2019-05-21 |
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SE521602C2 (en) * | 1998-07-31 | 2003-11-18 | Volvo Lastvagnar Ab | Device for cooling systems |
US8518254B2 (en) * | 2009-12-02 | 2013-08-27 | Hyundai Motor Company | Coolant demineralizer for a fuel cell vehicle |
CN204140191U (en) * | 2014-10-22 | 2015-02-04 | 无锡宏盛换热器制造股份有限公司 | A kind of heat radiator of internal-combustion engine of integrated swelling water tank |
CN204386719U (en) * | 2014-12-12 | 2015-06-10 | 浙江吉利汽车研究院有限公司 | A kind of exhaust structure of vehicle expansion tank |
CN205714401U (en) * | 2016-04-09 | 2016-11-23 | 诸暨市别格化纤有限公司 | A kind of automobile radiators |
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