CN106891671A - A kind of quick assembling inner tube of a tyre and preparation method thereof - Google Patents

A kind of quick assembling inner tube of a tyre and preparation method thereof Download PDF

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Publication number
CN106891671A
CN106891671A CN201710141479.4A CN201710141479A CN106891671A CN 106891671 A CN106891671 A CN 106891671A CN 201710141479 A CN201710141479 A CN 201710141479A CN 106891671 A CN106891671 A CN 106891671A
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CN
China
Prior art keywords
inner tube
tyre
cylinder
film
quick assembling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710141479.4A
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Chinese (zh)
Other versions
CN106891671B (en
Inventor
胡志彭
王继荣
彭卫军
吴成敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongce Rubber Group Co Ltd
Original Assignee
Zhongce Rubber Group Co Ltd
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Publication date
Application filed by Zhongce Rubber Group Co Ltd filed Critical Zhongce Rubber Group Co Ltd
Priority to CN201710141479.4A priority Critical patent/CN106891671B/en
Publication of CN106891671A publication Critical patent/CN106891671A/en
Application granted granted Critical
Publication of CN106891671B publication Critical patent/CN106891671B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/02Inflatable pneumatic tyres or inner tubes having separate inflatable inserts, e.g. with inner tubes; Means for lubricating, venting, preventing relative movement between tyre and inner tube
    • B60C5/04Shape or construction of inflatable inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/049Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/24Endless tubes, e.g. inner tubes for pneumatic tyres
    • B29L2023/245Inner tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C2200/00Tyres specially adapted for particular applications
    • B60C2200/12Tyres specially adapted for particular applications for bicycles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Tyre Moulding (AREA)
  • Tires In General (AREA)

Abstract

The present invention relates to a kind of inner tube of a tyre and preparation method thereof.A kind of quick assembling inner tube of a tyre, the inner tube of a tyre includes setting the inner tube of a tyre cylinder of valve cock, and the two ends of described inner tube of a tyre cylinder set film closed inner tube cylinder by docking respectively.The present invention proposes a kind of more stable non-closed inner tube of a tyre production technology of service life, rational improvement has been carried out to inner tube of a tyre sealing two ends structure, the difficulty that end socket is engaged with carcass has been simplified, its process complexity and difficulty of processing has been reduced, speed of production and efficiency are improve, cost is reduced.Tested by the physical and chemical performance to test specimen, air-tightness and endurance quality etc., comply fully with requirement of the national standard to such product.The advantages of product and its manufacturing process have low cost of manufacture, long service life, the potentiality of the traditional closed-loop formula inner tube of a tyre are substituted with part.

Description

A kind of quick assembling inner tube of a tyre and preparation method thereof
Technical field
The present invention relates to a kind of inner tube of a tyre and preparation method thereof.
Background technology
With the progress of society, requirement of the people to efficiency is improved constantly.Used to solve puzzlement bicycle, electric motor car Family re-type trouble, time-consuming problem, people develop various quick-replaceable wheel rim, the inner tube of a tyre, cover tires etc. of being suitable to and produce in succession Product.
Such as Chinese utility model patent(Application number:201520719354.1, the applying date:2015.09.16)Disclose one kind It is suitable to quick-replaceable inner tube of a tyre, including:Two ends are provided with the inner tube of a tyre body in the wedge-shaped fracture of mutual wedging, including the fracture is suitable to Tire body mutual wedging after circularizing, the surface of the inner tube of a tyre body is parallel along its length to be provided with many linear reinforcements Muscle, the surface of the inner tube of a tyre body is provided with many ring stiffeners along caliber direction.The utility model is made using the structure of fracture Electric bicycle change the inner tube of a tyre when need not dismantle wheel, only need to by the inner tube of a tyre it is deflated after fracture is separated, you can take out the inner tube of a tyre; Meanwhile, the reinforcement of inner tyre surface also makes the inner tube of a tyre be difficult displacement when in use, it is ensured that its service life.
The quick-replaceable inner tube of a tyre developed in the prior art, it is shorter than traditional closed-loop shape inner tube of a tyre service life in use, mainly It is at non-closed loop sealing two ends and more fragile nearby, can not meet the requirement that people use for a long time, and price and tradition The loop-like inner tube of a tyre compares no advantage.
The content of the invention
In order to solve above-mentioned technical problem, it is an object of the present invention to provide a kind of quick assembling inner tube of a tyre, the present invention Second purpose be to provide a kind of preparation method of the quick assembling inner tube of a tyre, the method is suitable to high-volume high efficiency production, quickly The assembling inner tube of a tyre is used for the damping of the vehicles such as bicycle, electric motor car, and the vibrations for making people be subject under steam are greatly decreased, carry Rise the convenience of comfortableness and replacing.
In order to realize first above-mentioned purpose, present invention employs following technical scheme:
A kind of quick assembling inner tube of a tyre, the inner tube of a tyre includes setting the inner tube of a tyre cylinder of valve cock, and the two ends of described inner tube of a tyre cylinder are distinguished By docking, film closed inner tube cylinder is set.Certainly the material of described film is identical with inner tube of a tyre cylinder, it would however also be possible to employ with The similar material of inner tube of a tyre cylinder.
As a further improvement, described film length is 10 ~ 20mm, width is the ± 1mm that inner tube of a tyre cylinder puts down folded width, Thickness puts down the 95% ~ 105% of folded thickness for inner tube of a tyre cylinder.
In order to realize first above-mentioned purpose, present invention employs following technical scheme:
A kind of method for preparing the quick assembling inner tube of a tyre, the method comprises the following steps:
1)Extruder, joint die orifice extrudes cylindric inner tube of a tyre cylinder, with cutting open after collection, or cuts open online;
2)Flat shape of the mouth as one speaks extrusion mould-outlet is made, small-sized mill is extruded, and directly extrudes film, cuts shaping;
3)Dock splicer docks inner tube of a tyre cylinder and film;
4)Vulcanized using indirect type vat, sulfuration steam 0.7 ~ 0.9MPa of external pressure, air 0.3 ~ 0.5MPa of internal pressure, cure time: 45~60min。
A kind of method for preparing the quick assembling inner tube of a tyre, the method comprises the following steps:
1)Extruder, joint die orifice extrudes cylindric inner tube of a tyre cylinder, with cutting open after collection, or cuts open online;
2)Flat shape of the mouth as one speaks extrusion mould-outlet is made, small-sized mill is extruded, and directly extrudes film, cuts shaping;
3)Dock splicer docks inner tube of a tyre cylinder and film;
4)The unnecessary sealing in green tire two ends after joint is reduced, using direct-type mold cure, sulfuration steam external pressure 1.1 ~ 1.5MPa, air 0.8 ~ 1MPa of internal pressure, 3 ~ 5min of cure time.
The present invention proposes a kind of more stable non-closed inner tube of a tyre production technology of service life, to inner tube of a tyre sealing two ends knot Structure has carried out rational improvement, simplifies the difficulty that end socket is engaged with carcass, reduces its process complexity and difficulty of processing, carries High speed of production and efficiency, reduce cost.By the physical and chemical performance to test specimen, air-tightness and endurance quality Deng test, requirement of the national standard to such product is complied fully with.The product and its manufacturing process have low cost of manufacture, use The advantages of long lifespan, the potentiality of the traditional closed-loop formula inner tube of a tyre are substituted with part.
Brief description of the drawings
Fig. 1 is the structural representation of inner tube of a tyre barrel end of the present invention.
Specific embodiment
Specific embodiment of the invention is made a detailed explanation below in conjunction with the accompanying drawings.
Embodiment 1
A kind of quick assembling inner tube of a tyre, the inner tube of a tyre includes setting the inner tube of a tyre cylinder 1 of valve cock, and the two ends of described inner tube of a tyre cylinder 1 are divided The setting closed inner tube cylinder 1 of film 2 Tong Guo not be docked, the material of described film 2 is identical with inner tube of a tyre cylinder 1.Described film 2 Length be 10 ~ 20mm, width for the flat folded width of inner tube of a tyre cylinder 1 ± 1mm, thickness for the flat folded thickness of inner tube of a tyre cylinder 1 95% ~ 105%。
Embodiment 2
The preparation method of the quick assembling inner tube of a tyre described in a kind of embodiment 1, the method comprises the following steps:
1)Extruder, joint die orifice extrudes cylindric inner tube of a tyre cylinder 1, with cutting open after collection, or cuts open online;
2)Flat shape of the mouth as one speaks extrusion mould-outlet is made, small-sized mill is extruded, and directly extrudes film 2, cuts shaping;
3)Dock splicer docking inner tube of a tyre cylinder 1 and film 2;
4)Vulcanized using indirect type vat, sulfuration steam 0.7 ~ 0.9MPa of external pressure, air 0.3 ~ 0.5MPa of internal pressure, cure time: 45~60min。
Embodiment 3
The method of the quick assembling inner tube of a tyre described in a kind of embodiment 1, the method comprises the following steps:
1)Extruder, joint die orifice extrudes cylindric inner tube of a tyre cylinder 1, with cutting open after collection, or cuts open online;
2)Flat shape of the mouth as one speaks extrusion mould-outlet is made, small-sized mill is extruded, and directly extrudes film 2, cuts shaping;
3)Dock splicer docking inner tube of a tyre cylinder 1 and film 2;
4)The unnecessary sealing in green tire two ends after joint is reduced, using direct-type mold cure, sulfuration steam external pressure 1.1 ~ 1.5MPa, air 0.8 ~ 1MPa of internal pressure, 3 ~ 5min of cure time.
The quick assembling inner tube of a tyre described in embodiment 1 is tested, test data is as follows:
Strength of joint:Tire cylinder and the joint intensity of film 2 are 7 ~ 9MPa, reach standard requirement of the country to such product.
Endurance quality:5000km normally is run through under 85kg loads, 40km/h speed, mark of the country to such product is reached Alignment request.

Claims (4)

1. a kind of quick assembling inner tube of a tyre, it is characterised in that:The inner tube of a tyre includes setting the inner tube of a tyre cylinder of valve cock, described inner tube of a tyre cylinder The two ends of body are respectively by docking setting film closed inner tube cylinder.
2. a kind of quick assembling inner tube of a tyre according to claim 1, it is characterised in that:Described film length is 10 ~ 20mm, Width is the ± 1mm that inner tube of a tyre cylinder puts down folded width, and thickness puts down the 95% ~ 105% of folded thickness for inner tube of a tyre cylinder.
3. a kind of method of the quick assembling inner tube of a tyre prepared described in claim 1 or 2, it is characterised in that the method includes following Step:
1)Extruder, joint die orifice extrudes cylindric inner tube of a tyre cylinder, with cutting open after collection, or cuts open online;
2)Flat shape of the mouth as one speaks extrusion mould-outlet is made, small-sized mill is extruded, and directly extrudes film, cuts shaping;
3)Dock splicer docks inner tube of a tyre cylinder and film;
4)Vulcanized using indirect type vat, sulfuration steam 0.7 ~ 0.9MPa of external pressure, air 0.3 ~ 0.5MPa of internal pressure, cure time: 45~60min。
4. a kind of method of the quick assembling inner tube of a tyre prepared described in claim 1 or 2, it is characterised in that the method includes following Step:
1)Extruder, joint die orifice extrudes cylindric inner tube of a tyre cylinder, with cutting open after collection, or cuts open online;
2)Flat shape of the mouth as one speaks extrusion mould-outlet is made, small-sized mill is extruded, and directly extrudes film, cuts shaping;
3)Dock splicer docks inner tube of a tyre cylinder and film;
4)The unnecessary sealing in green tire two ends after joint is reduced, using direct-type mold cure, sulfuration steam external pressure 1.1 ~ 1.5MPa, air 0.8 ~ 1MPa of internal pressure, 3 ~ 5min of cure time.
CN201710141479.4A 2017-03-10 2017-03-10 A kind of quick assembling inner tube of a tyre and preparation method thereof Active CN106891671B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201710141479.4A CN106891671B (en) 2017-03-10 2017-03-10 A kind of quick assembling inner tube of a tyre and preparation method thereof

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CN106891671A true CN106891671A (en) 2017-06-27
CN106891671B CN106891671B (en) 2019-06-18

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1651233A (en) * 2005-02-05 2005-08-10 李同乐 Manufacturing method of inflation free inner tyre and its product
CN2871177Y (en) * 2006-02-16 2007-02-21 华丰橡胶工业股份有限公司 Inner-tube assembly
JP2010100270A (en) * 2008-10-24 2010-05-06 Nobuyuki Kobayashi Substantially c-shaped tube with cut
CN202518037U (en) * 2012-02-21 2012-11-07 厦门正新实业有限公司 Novel inner tube
US20150090387A1 (en) * 2013-09-30 2015-04-02 Shanghai TianMa Vancom Rubber Products Co., Ltd. Quick Assembly Bicycle Inner Tube
CN205915883U (en) * 2016-07-20 2017-02-01 伊斯曼汽车动力有限公司 Forming die of inner tube of a tyre and inner tube of a tyre

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1651233A (en) * 2005-02-05 2005-08-10 李同乐 Manufacturing method of inflation free inner tyre and its product
CN2871177Y (en) * 2006-02-16 2007-02-21 华丰橡胶工业股份有限公司 Inner-tube assembly
JP2010100270A (en) * 2008-10-24 2010-05-06 Nobuyuki Kobayashi Substantially c-shaped tube with cut
CN202518037U (en) * 2012-02-21 2012-11-07 厦门正新实业有限公司 Novel inner tube
US20150090387A1 (en) * 2013-09-30 2015-04-02 Shanghai TianMa Vancom Rubber Products Co., Ltd. Quick Assembly Bicycle Inner Tube
CN205915883U (en) * 2016-07-20 2017-02-01 伊斯曼汽车动力有限公司 Forming die of inner tube of a tyre and inner tube of a tyre

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Address after: 310018 No. 1, No. 1 Street, Qiantang District, Hangzhou, Zhejiang

Patentee after: Zhongce Rubber Group Co.,Ltd.

Address before: 310018 No.2, 10th Street, Hangzhou Economic and Technological Development Zone, Zhejiang Province

Patentee before: ZHONGCE RUBBER GROUP Co.,Ltd.