CN106891549B - A kind of preparation facilities of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod - Google Patents

A kind of preparation facilities of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod Download PDF

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Publication number
CN106891549B
CN106891549B CN201710010065.8A CN201710010065A CN106891549B CN 106891549 B CN106891549 B CN 106891549B CN 201710010065 A CN201710010065 A CN 201710010065A CN 106891549 B CN106891549 B CN 106891549B
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Prior art keywords
resin
layer
winding
fiber
rod
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CN106891549A (en
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王瑞星
刘洋
吴永太
***
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Shengli new big new materials Co., Ltd
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Shengli Oilfield Xinda Pipes Technology Development Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/521Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/523Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement in the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525Component parts, details or accessories; Auxiliary operations
    • B29C70/528Heating or cooling
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/20Flexible or articulated drilling pipes, e.g. flexible or articulated rods, pipes or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C2035/0283Thermal pretreatment of the plastics material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention relates to a kind of preparation facilities of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod.Its technical solution is: adhesive pouring nozzle being housed in the bottom of injection molding, injector is by the adhesive pouring nozzle of bottom to injecting resin matrix glue inside injection molding;The winding layer or braiding layer for being woven one layer of enhancing using braider or wrapping machine between internal layer longitudinal fiber and outer layer longitudinal fiber, are injected and are provided with a thermosetting resin spraying equipment and solidification equipment between the traction device and winding device of pultrusion equipment.The resin that the injection spraying equipment that the present invention uses is sprayed guarantees the consistency of coating thickness through metering pump accurate measurement;The application of static blender can guarantee being sufficiently mixed for resin, play a key effect to the consistency of product properties;Thermostat guarantees that the character of spraying resin is consistent;Nozzle is specially designed, it is ensured that the consistency of thickness of coating around the body of rod;Both ends filter device, which both can guarantee, filters out Excess resin, ensures that the thickness of spray-on coating.

Description

A kind of preparation facilities of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod
Technical field
The present invention relates to a kind of eccentric abrasion prevention coiled rod and its preparation facilities, in particular to a kind of MULTILAYER COMPOSITE eccentric abrasion prevention The preparation facilities of coiled rod.
Background technique
Since the Oil Reservoir Types of exploitation become increasingly complex, while the continuous deterioration of well depth being continuously increased with well mine environment, Corrosion and eccentric wear problem become oil extraction in oil field technique urgent problem to be solved.Because having the corrosion resistant feature of high-strength light, institute Start to replace traditional metal sucker rod gradually with composite material sucker rod.Currently used composite material sucker rod mainly wraps Include glass fiber reinforced plastic oil pumping rod and carbon fibre reinforced composite coiled rod two major classes.Glass fiber reinforced plastic oil pumping rod is increased using glass fibre Prepared by the pultrude process one-pass molding of heat-flash thermosetting resin, have been widely used, but as the reliability requirement that the modern times recover the oil is continuous Improve, glass fiber reinforced plastic oil pumping rod has been unable to meet requirement, be primarily present following problems, 1, the resistance to eccentric wear of sucker rod it is bad;2, tired Intensity is inadequate;3, respectively there is a metal joint at the equal fixed length of glass fiber reinforced plastic oil pumping rod, both ends, are answered between root and root using metal sucker rod Metal box cupling is attached, and since structure is complicated, difficulty of processing is big, expensive.Each glass fiber reinforced plastic oil pumping rod is with two A metal joint, the cost of the two metal joints are much higher than the cost of a glass reinforced plastic body of rod;In addition it pumps with conventional metals Bar compares, and in addition to shank portion has replaced material, the other parts of entire rod string have no change, conventional metals sucker rod Column joint is more, and breaking, de- probability is high, and piston effect is obvious, and the box cupling problem serious with oil pipe eccentric wear is not resolved.It is Chinese special Sharp CN1417449 discloses a kind of preparation method of Anti-wear oil pumping rod, and this method is secondary in molded oil pumping bar body The anti-abrading block of the materials such as injection molding nylon reduces the covering material used, reduces continuous cladding cost and process complexity, but Its injection molding abrasionproof block size is smaller, and relatively independent is distributed in the body of rod, and anti-abrading block and the body of rod are detached from frequent occurrence, " sugared calabash occurs Reed " phenomenon.In addition, its body of rod fixed length, it not can solve that conventional metals rod connector is more, and break-off accident rate is big, and piston effect is big The defects of;And installed additional on the lesser body of rod of size anti-bias abrading block be not can solve it is inclined between metal joint and box cupling and oil pipe Mill problem, and the emphasis that this is only sucker rod, pipe eccentric wear needs to solve.It is compound that CN101396874 discloses a kind of eccentric abrasion prevention The preparation method and device of material sucker rod, preparation method are to utilize leaching on molded composite material oil pumping club shaft Stain crosses the eccentric abrasion prevention layer of the abrasion resistant fibrous continuous-winding forming spiral tendon shape such as the aramid fiber of resin adhesive liquid, High molecular weight polyethylene, with Reach eccentric abrasion prevention effect.The eccentric abrasion prevention layer of its spiral tendon shape, due to being with abrasion resistant fibrous enhancing thermosetting resin, thus while fine Dimension has antiwear characteristic, but with after thermosetting resin formation composite material, there are many wear resistance decrease, and the service life can not How much is extension.Other than it has the eccentric abrasion prevention layer of spiral tendon shape, disadvantage is as common glass fiber reinforced plastic oil pumping rod.China Patent CN1461870 discloses a kind of carbon fibre reinforced composite coiled rod and preparation method, uses carbon fiber to increase Strong material, and integral coating is formed by transversely arranged aramid fiber or ultra high molecular weight polyethylene fiber beam and longitudinal glass fibre It is compound, enhancing sucker rod transverse direction interlaminar shear strength is mainly solved, to avoid sucker rod that longitudinal splitting occurs in oil well Problem, while also improving the resistance to eccentric wear and intensity of the body of rod.But the sucker rod is using pultrusion, an overall processing of cladding Method (including putting silk-resin pickup glue-clad cladding-preforming-solidification-coiling process), clad are fabric enhancing Thermosetting resin not only increases material cost, but also the resistance to eccentric wear of fabric clad is not ideal enough.In addition, due to The carbon fibre reinforced composite coiled rod cross sectional shape is rectangle or ellipse, and its thickness only has 3~5mm, is answering When removing well operations with special equipment, the material of retained part can not almost be selected, and can only be clamped using two-piece type, left and right Direction can not limit, it is easy to which there is a phenomenon where the bodies of rod to deflect away from retained part.Therefore its dedicated operating equipment retained part of going into the well Structure and developing material difficulty are larger, become the technical bottleneck in the application of carbon fibre reinforced composite coiled rod, limitation The product large-scale promotion application.Patent of invention CN200910272324.X discloses a kind of coiled rod, using unidirectional Reinforcing fiber pultrusion, coating thermoplastic wearing layer method, that there are radial compressive properties is poor for structure, and thermoplastic wear resistant layer is hard The defects of degree is not high, and wear-resisting property is poor, is unable to satisfy long-time service and job requirements.
Chinese patent literature number is 103075112A, and patent name is that " a kind of fibre reinforced composites eccentric abrasion prevention is continuous Sucker rod and its preparation facilities and method ", for the patent of invention that our company declared on November 30th, 2012, technical side Case is that be covered with one layer of thermoplastic at one section or several sections of the outer surface of the fiber-reinforced resin matrix composite body of rod wear-resisting Layer, the fiber that the body of rod uses is made of one kind of glass fibre, carbon fiber or basalt fibre, resin matrix be epoxy resin, One kind of polyurethane resin or vinyl ester resin.By being provided with a plastic extrusion between traction device and winding device Machine and cooling device adhere to one layer of thermoplastic on one section or several sections of surface of the molding oil pumping body of rod using plastic extruder Wearing layer forms fibre reinforced composites eccentric abrasion prevention coiled rod then through apparatus for supercooling cooling treatment.Beneficial effect It is: imparts the excellent corrosion-resistant and resistance to eccentric wear performance of sucker rod, and greatly reduce connector quantity, de- probability is resolved in reduction And piston effect, in addition, its high production efficiency, easy to operate.Itself the problem is that, since the thermoplastic of use is wear-resisting Layer, bending property and radially, axially compressive property is slightly more inferior;In addition, temperature tolerance, wear resistence are also than thermosetting property wearing layer Performance is weaker.
Summary of the invention
The purpose of the present invention is to drawbacks described above of the existing technology, and it is continuous to provide a kind of MULTILAYER COMPOSITE eccentric abrasion prevention The preparation facilities of sucker rod is to be covered with one layer in one section or several sections of the outer surface of the fiber-reinforced resin matrix composite body of rod Thermosetting property wearing layer, using winding+pultrude process or braiding+pultrude process, do not give only excellent corrosion-resistant of sucker rod and Resistance to eccentric wear performance, and there is fabulous bending property and radially, axially compressive property, and wear resistence improves 30%, temperature tolerance is most Up to 190 DEG C.
A kind of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod, in the outer surface of the fiber-reinforced resin matrix composite body of rod One section or several sections is covered with one layer of thermosetting property wearing layer (D), and the thermosetting property wearing layer (D) is polyurethane, fluororine-carbon coating, modification One of epoxy resin, vinyl ester resins, unsaturated polyester (UP), phenolic resin are made, thermosetting property wearing layer (D) with a thickness of 0.5~10mm, the fiber that the fiber-reinforced resin matrix composite body of rod uses is glass fibre, carbon fiber or the Black Warrior The one or more of rock fiber are made, using MULTILAYER COMPOSITE winding and pultrusion or braiding and the manufacturing process of pultrusion, by it is interior to Outside successively internal layer longitudinal fiber (A), winding layer or braiding layer (B), outer layer longitudinal fiber (C), all winding layers, braiding layer and Longitudinal fiber is one of carbon fiber, glass fibre, basalt fibre, aramid fiber, and the resin matrix used is epoxy One kind of resin, polyurethane resin or vinyl ester resin, the continuous length of the manufactured body of rod are 0~5000m.
A kind of preparation facilities for MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod that the present invention mentions, including put guide frame (1), preheating System (2), wrapping machine or braider (3), injector (5), injection molding (4), equipment for cooling die (6), pultrusion die (7), Mold heating device (8), control section (9), post-curing heating furnace (10), traction device (11), winding device (14) composition note Pultrusion equipment is penetrated, one or two adhesive pouring nozzles (4.1) are housed in the bottom of injection molding (4), top is true equipped with one or two Empty mouth (4.2), vacuum nozzle (4.2) external vacuum tube, vacuum tube are connect with vacuum tank;The injector (5) passes through bottom Adhesive pouring nozzle (4.1) injects resin matrix glue (4.3) to inside injection molding;It is longitudinal fine in internal layer longitudinal fiber (A) and outer layer The winding layer or braiding layer (B) for weaving one layer of enhancing between (C) using braider or wrapping machine (2) are tieed up, injection pultrusion is set A thermosetting resin spraying equipment (12) and solidification equipment are provided between standby traction device (11) and winding device (14) (13), adhere to one layer of thermosetting property on one section or several sections of surface of the molding oil pumping body of rod using thermosetting resin spraying equipment (12) Then wearing layer solidifies by solidification equipment (13), form fibre reinforced composites eccentric abrasion prevention coiled rod;The heat Thermosetting resin spraying equipment (12) include resin pump (12a), static blender (12b), filter plate (12c), resin cavity (12d), Filter (12e), nozzle (12f), heater (12g), the output end of resin pump (12a) is connected to static blender (12b), quiet The lower end of state blender (12b) is connected to by filter plate (12c) with resin cavity (12d), and the outside of static blender (12b) is equipped with The lower end of heater (12g), filter plate (12c) is equipped with nozzle (12f), and the two sides of the resin cavity (12d) are equipped with filter (12e).
Above-mentioned nozzle (12f) is made of resin flow channel (12h) and injection orifice plate (12i), the resin flow channel (12h) Using 360 degree of helical structures, sprays orifice plate (12i) and use taper star jet orifice structure.
Above-mentioned wrapping machine includes control system (3a), servo motor (3b), speed reducer (3c), twin shaft exchange system (3d) is wound fiber holding tray (3e), tensioning apparatus (3f), and fiber places axis (3g), and servo motor (3b) passes through speed reducer (3c) connects twin shaft exchange system (3d), and the both ends of twin shaft exchange system (3d) are separately connected winding fiber holding tray (3e), twines Fiber is connected by tensioning apparatus (3f) around the outside of fiber holding tray (3e) and places axis (3g).
Above-mentioned braider includes control system (3a), servo motor (3b), speed reducer (3c), tensioning apparatus (3f), fibre Dimension places axis (3g), winding split axle drive system (3h), winding axis exchange system (3i), and servo motor (3b) passes through speed reducer (3c) connection winding split axle drive system (3h), winding split axle drive system (3h) connect with winding axis exchange system (3i), twine Fiber is connected by tensioning apparatus (3f) on the outside of axis exchange system (3i) and places axis (3g).
A kind of production method for MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod that the present invention mentions, includes the following steps and is made:
(a) from guide frame (1) extraction multiple fibre is put, pass through under the traction of traction device (11) injection molding (4), inject Resin matrix glue (4.3) full of injector (5) injection in mold (4), resin matrix are epoxy resin, vinyl ester resin Or polyurethane resin;
(b) braider or wrapping machine (2) braiding one are used between internal layer longitudinal fiber (A) and outer layer longitudinal fiber (C) The winding layer or braiding layer (B) of layer enhancing, wherein one or more layers 0.1~2mm thickness, winding angle are wound by wrapping machine (3) The winding layer that degree is 15~85 °;Or using braider (3) between internal layer longitudinal fiber (A) and outer layer longitudinal fiber (C), One or more layers is wound with a thickness of 0.1~2mm, the braiding layer that intersecting angle is 15~85 °;
(b) fibre bundle through the interior glue dipping of injection molding (4) is using pultrusion die (7) curing molding, pultrusion die (7) inlet is equipped with equipment for cooling die (6) and avoids mold temperature from conducting to injection mold for reducing die entrance temperature Have (5);Around pultrusion die (7), behind equipment for cooling die (6), mold heating device (8) are distributed with, at 2~4 sections Heating, solidification temperature is between 95~180 DEG C, and heating mode, pultrusion speed are drawn between 0.08~1.5 m/min in gradient Squeeze out the composite material body of rod;The composite material body of rod that pultrusion goes out, which enters post-curing heating furnace (9), to carry out thermal stress processing and consolidates afterwards Change, rear solidification terminates, and passes through traction device (11);
(c) between the traction device (11) and winding device (14) of injection extruding equipment, a set thermosetting property tree is set Rouge spraying equipment device (12) and solidification equipment (13), using thermosetting resin spraying equipment (12) on the molding oil pumping body of rod One layer of thermosetting property wearing layer is adhered on one section or several sections of surface, then passes through solidification equipment (13);After sufficiently solidifying, volume is utilized Winding apparatus (11) is by it on the disk that diameter is 1.5m~3.5m.
The beneficial effects of the present invention are: sucker rod of the invention, in continuous sucker rod made of fiber reinforced composition pultrusion work Winding layer or braiding layer are increased on the basis of skill, increases radial strength and axial compression strength, improves bending property, are dropped Low bending diameter;Continuous one section or interrupted several sections of thermosetting property wearing layers of surface spraying, impart the excellent corrosion resistant of sucker rod Erosion and resistance to eccentric wear performance improve 30% compared with existing thermoplastic wearing layer, and temperature tolerance is more preferable, can reach 190 DEG C;
In addition, using dedicated spraying equipment, different from common spraying equipment, what this injection spraying equipment was sprayed Resin guarantees the consistency of coating thickness through metering pump accurate measurement;The application of static blender can guarantee the abundant of resin Mixing, plays a key effect to the consistency of product properties;Thermostat guarantees that the character of spraying resin is consistent;Nozzle warp Special designing, it is ensured that the consistency of thickness of coating around the body of rod;The design of both ends filter device both can guarantee filter out it is extra Resin ensures that the thickness of spray-on coating;
There are also preparation methods provided by the invention, are sprayed using winding pultrusion, braiding pultrusion, injection pultrusion and thermosetting resin Solidification assembling process is applied, the continuous-stable of continuous sucker rod made of fiber reinforced composition body of rod production can be greatly improved Property, cooperate dedicated spray equipment, ensure that position distribution satisfaction of the thermosetting resin wearing layer on oil pumping club shaft surface is set The combination of meter demand, wearing layer and the body of rod is completed online, high production efficiency, bond strength is big, avoids layering, obscission Occur.
Detailed description of the invention
Attached drawing 1 is the cross section structure figure of coiled rod of the invention;
Attached drawing 2 is the flow diagram of preparation facilities of the invention;
Attached drawing 3 is the structural schematic diagram of injection molding in injection pultrude process of the invention;
Attached drawing 4 is the structural schematic diagram of wrapping machine in winding pultrude process of the invention;
Attached drawing 5 is the structural schematic diagram of braider in braiding pultrude process of the invention;
Attached drawing 6 is the structural schematic diagram of spraying equipment in thermoplastic resin spraying process of the invention;
Attached drawing 7 is the cross-sectional view of the nozzle segment of spraying equipment of the invention;
Attached drawing 8 is the M-M structure chart of the nozzle segment of spraying equipment of the invention;
In upper figure: putting guide frame 1, pretreatment heating furnace 2, wrapping machine or braider 3, injector, 5, injection molding 4, mold Cooling device 6, pultrusion die 7, mold heating device 8, control section 9, post-curing heating furnace 10, traction device 11, thermosetting property Resin spray apparatus 12, solidification equipment 13, winding device 14;
Internal layer longitudinal fiber A, winding layer or braiding layer B, outer layer longitudinal fiber C, thermosetting property wearing layer D;
Control system 3a, servo motor 3b, speed reducer 3c, twin shaft exchange system 3d wind fiber holding tray 3e, tensioning dress 3f is set, fiber places axis 3g, winds split axle drive system 3h, winds axis exchange system 3i;Adhesive pouring nozzle 4.1, vacuum nozzle 4.2, tree Rouge Matrix adhesive 4.3;Resin pump 12a, static blender 12b, filter plate 12c, resin cavity 12d, filter 12e, nozzle 12f, Heater 12g, resin flow channel 12h, injection orifice plate 12i, oil pumping club shaft 12j.
Specific embodiment
Referring to attached drawing 1, a kind of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod that the present invention mentions, in fiber-reinforced resin matrix One section or several sections of the outer surface of the composite material body of rod is covered with one layer of thermosetting property wearing layer D, and the thermosetting property wearing layer D is poly- One of urethane, fluororine-carbon coating, modified epoxy, vinyl ester resins, unsaturated polyester (UP), phenolic resin are made, thermosetting Property wearing layer D with a thickness of 0.5~10mm, the fiber that the fiber-reinforced resin matrix composite body of rod uses is glass Fiber, carbon fiber or the one or more of basalt fibre are made, using MULTILAYER COMPOSITE winding and pultrusion or braiding and pultrusion Manufacturing process, be successively internal layer longitudinal fiber A, winding layer or braiding layer B, outer layer longitudinal fiber C, all windings from inside to outside Layer, braiding layer and longitudinal fiber are one of carbon fiber, glass fibre, basalt fibre, aramid fiber, the resin of use Matrix is one kind of epoxy resin, polyurethane resin or vinyl ester resin, and the continuous length of the manufactured body of rod is 0~5000m.
Referring to attached drawing 2, a kind of preparation facilities for MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod that the present invention mentions, including put silk Frame 1, pre-heating system 2, wrapping machine or braider 3, injector 5, injection molding 4, equipment for cooling die 6, pultrusion die 7, mold Heating device 8, control section 9, post-curing heating furnace 10, traction device 11, the composition injection pultrusion equipment of winding device 14, One or two adhesive pouring nozzles 4.1 are housed in the bottom of injection molding 4, top is equipped with one or two vacuum nozzles 4.2, outside vacuum nozzle 4.2 Vacuum tube is connect, vacuum tube is connect with vacuum tank;The injector 5 is by the adhesive pouring nozzle 4.1 of bottom to infusing inside injection molding Enter resin matrix glue 4.3;Braider or the braiding of wrapping machine 2 one are used between internal layer longitudinal fiber A and outer layer longitudinal fiber C The winding layer or braiding layer B of layer enhancing are injected and are provided with one between the traction device 11 and winding device 14 of pultrusion equipment Platform thermosetting resin spraying equipment 12 and solidification equipment 13, using thermosetting resin spraying equipment 12 the one of the molding oil pumping body of rod One layer of thermosetting property wearing layer is adhered on section or several sections of surface, then solidifies by solidification equipment 13, forms fiber-reinforced composite material Expect eccentric abrasion prevention coiled rod;The thermosetting resin spraying equipment 12 includes resin pump 12a, static blender 12b, filtering Plate 12c, resin cavity 12d, filter 12e, nozzle 12f, heater 12g, the output end of resin pump 12a are connected to static blender The lower end of 12b, static blender 12b are connected to by filter plate 12c with resin cavity 12d, and the outside of static blender 12b, which is equipped with, to be added The lower end of hot device 12g, filter plate 12c are equipped with nozzle 12f, are sprayed by nozzle 12f to oil pumping club shaft 12j, described The two sides of resin cavity 12d are equipped with filter 12e;The nozzle 12f is made of resin flow channel 12h and injection orifice plate 12i, described Resin flow channel 12h use 360 degree helical structures, orifice plate 12i is using taper star jet orifice structure for injection, referring in particular to attached drawing 7 With 8.
Referring to attached drawing 5, above-mentioned wrapping machine includes control system 3a, servo motor 3b, speed reducer 3c, twin shaft exchange system 3d winds fiber holding tray 3e, tensioning apparatus 3f, and fiber places axis 3g, and servo motor 3b is changed by speed reducer 3c connection twin shaft To system 3d, the both ends of twin shaft exchange system 3d are separately connected winding fiber holding tray 3e, wind the outside of fiber holding tray 3e Axis 3g is placed by tensioning apparatus 3f connection fiber.
Referring to attached drawing 6, braider includes that control system 3a, servo motor 3b, speed reducer 3c, tensioning apparatus 3f, fiber are put It sets axis 3g, winding split axle drive system 3h, winding axis exchange system 3i, servo motor 3b and split axle is wound by speed reducer 3c connection Drive system 3h, winding split axle drive system 3h are connect with winding axis exchange system 3i, are passed through on the outside of winding axis exchange system 3i Tensioning apparatus 3f connection fiber places axis 3g.
A kind of production method for MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod that the present invention mentions, includes the following steps and is made:
A draws multiple fibre from guide frame 1 is put, and injection molding 4 is passed through under the traction of traction device 11, in injection molding 4 Full of the resin matrix glue 4.3 that injector 5 is injected, resin matrix is epoxy resin, vinyl ester resin or polyurethane resin;
B weaves one layer of enhancing using braider or wrapping machine 2 between internal layer longitudinal fiber A and outer layer longitudinal fiber C Winding layer or braiding layer B, wherein one or more layers 0.1~2mm thickness is wound by wrapping machine 3, winding angle is 15~85 ° Winding layer;Or one or more layers thickness is wound between internal layer longitudinal fiber A and outer layer longitudinal fiber C using braider 3 For 0.1~2mm, the braiding layer that intersecting angle is 15~85 °;
The b fibre bundle that glue impregnates in injection molding 4 is using 7 curing molding of pultrusion die, the entrance of pultrusion die 7 Place is equipped with equipment for cooling die 6 and avoids mold temperature from conducting to injection molding 4 for reducing die entrance temperature;In pultrusion mould Around tool 7, equipment for cooling die 6 behind, mold heating device 8 is distributed with, in 2~4 sections of heating, solidification temperature 95~ Between 180 DEG C, heating mode in gradient, for pultrusion speed between 0.08~1.5 m/min, pultrusion goes out the composite material body of rod;It draws The composite material body of rod of extrusion enters post-curing heating furnace 9 and carries out thermal stress processing and rear solidification, and rear solidification terminates, and passes through traction Device 11;
A set thermosetting resin spraying is arranged between the traction device 11 and winding device 14 of injection extruding equipment in c Apparatus 12 and solidification equipment 13, it is attached using one section or several section of surface of the plastic extrusion apparatus 12 on the molding oil pumping body of rod One layer of thermosetting property wearing layer, then pass through solidification equipment 13;After sufficiently solidifying, using winding device 11 by it wound on straight Diameter is on the disk of 1.5m~3.5m.
Below by embodiment, to the detailed description of the invention, but the present invention is not limited to these Examples.
Embodiment 1:
The preparation method of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod, internal layer longitudinal fiber A are carbon fiber, and outer layer is longitudinal fine Victoria C is high strength glass fiber, and ectonexine mid-wrap layer B is high-strength glass fibre, and preparation method includes the following steps:
Internal layer multi-beam carbon-fiber silk is entered into surface treatment furnace through row's wire hole of over-discharge guide frame, furnace temperature is at 80~150 DEG C Between, hauling speed is 1.0~12.5 minutes by the time between 0.08~1.5 m/min, the carbon fiber after heat treatment, After winding layer glass fibre cladding, enters injection molding simultaneously with winding layer, outer layer high-strength glass fibre, filled in injection molding The resin adhesive liquid of full injector injection, resin adhesive liquid proportion are polyalcohol: isocyanates=100:121;Carbon fiber after impregnation into Enter pultrusion die, room temperature is down in pultrusion die inlet in the way of recirculated water cooling, but behind water cooling, heats and fills using mold It sets, three sections of mold is heated, temperature is 110 DEG C, 165 DEG C, 155 DEG C;Composite bar after molding continues with 0.08~1.5 M/min speed advance, be 2 meters by length, temperature is curing process after 150 DEG C of post-curing heating furnace, sufficiently empty After air cooling, the body of rod passes through dragger, enters thermosetting resin spraying equipment as core wire, thermosetting resin spraying equipment squeezes spray The layer of polyurethane with a thickness of 0.5mm is applied, after being heating and curing, oil pumping club shaft outer surface is bonded in, there is wearing layer with one section Fibre reinforced composites eccentric abrasion prevention coiled rod be wound on disk and complete.
Embodiment 2:
The preparation method of fibre reinforced composites eccentric abrasion prevention coiled rod, internal layer longitudinal fiber A and outer layer are longitudinal fine Victoria C is high-strength glass fibre, and mid-wrap layer B uses high-strength glass fibre, and preparation method includes the following steps:
Hauling speed is 0.2 m/min, and change injecting resin is epoxy resin, wherein epoxy resin E-51: methyl tetrahydro Phthalic anhydride: DMP-30: the parts by weight of zinc stearate are 100:85:2.0:1, and two sections of pultrusion die heating, temperature is 120 DEG C, 160 ℃;Die length 1000mm, sucker rod after molding are 160 DEG C by temperature, and the rear curing process furnace that length is 3m is handled;It is cold But afterwards using thermosetting resin spraying equipment continuous spray with a thickness of 2mm fluororine-carbon coating as wearing layer, by sufficiently solidifying Afterwards, the continuous sucker rod made of fiber reinforced composition with wearing layer is wound on disk and completes.
Embodiment 3:
The preparation method of preferred fibre reinforced composites eccentric abrasion prevention coiled rod, internal layer longitudinal fiber A and outer layer Longitudinal fiber C is basalt fibre, and mid-wrap layer B is also basalt fibre, and preparation method includes the following steps:
The furnace temperature of heat treatment of fiber is 120 DEG C, and hauling speed is 0.38 m/min, and change injecting resin is vinyl esters Resin, wherein Atlac 430:MEKP:BPO: the parts by weight of zinc stearate are 100:1.5:1.5:1, three sections of mold heating, temperature Degree is 95 DEG C, 115 DEG C, 145 DEG C;Sucker rod after molding is 140 DEG C by temperature, and length is at the rear curing process furnace of 3m Reason;The modified epoxy with a thickness of 10mm is continuously squeezed out as wearing layer, warp using thermosetting resin spraying equipment after cooling It crosses after being fully cooled, the continuous sucker rod made of fiber reinforced composition with wearing layer is wound to the disk that diameter is 3.5m On.
Embodiment 4:
The preparation method of preferred fibre reinforced composites eccentric abrasion prevention coiled rod, internal layer longitudinal fiber A and outer layer Longitudinal fiber C is aramid fiber, and mid-wrap layer B is also aramid fiber, and preparation method includes the following steps:
The furnace temperature of heat treatment of fiber is 120 DEG C, and hauling speed is 0.38 m/min, and change injecting resin is vinyl esters Resin, wherein Atlac 430:MEKP:BPO: the parts by weight of zinc stearate are 100:1.5:1.5:1, three sections of mold heating, temperature Degree is 95 DEG C, 115 DEG C, 145 DEG C;Sucker rod after molding is 140 DEG C by temperature, and length is at the rear curing process furnace of 3m Reason;The vinyl ester resins with a thickness of 10mm are continuously squeezed out as wearing layer, warp using thermosetting resin spraying equipment after cooling It crosses after being fully cooled, the continuous sucker rod made of fiber reinforced composition with wearing layer is wound to the disk that diameter is 3.5m On.
Winding layer is replaced by braiding layer, with a thickness of 0.1 ~ 2mm;
The thermosetting property wearing layer is polyurethane, fluororine-carbon coating, modified epoxy, vinyl ester resins, unsaturation One of polyester, phenolic resin.

Claims (2)

1. a kind of preparation facilities of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod, including put guide frame (1), pre-heating system (2), wrapping machine Or braider (3), injector (5), injection molding (4), equipment for cooling die (6), pultrusion die (7), mold heating device (8), control section (9), post-curing heating furnace (10), traction device (11), winding device (14) composition injection pultrusion are set It is standby, one or two adhesive pouring nozzles (4.1) are housed in the bottom of injection molding (4), top is equipped with one or two vacuum nozzles (4.2), very The external vacuum tube of empty mouth (4.2), vacuum tube are connect with vacuum tank;The injector (5) by the adhesive pouring nozzle (4.1) of bottom to Resin matrix glue (4.3) are injected inside injection molding;It is characterized in that: in internal layer longitudinal fiber (A) and outer layer longitudinal fiber (C) Between the winding layer or braiding layer (B) of one layer of enhancing are woven using wrapping machine or braider (3), injection pultrusion equipment is led A thermosetting resin spraying equipment (12) and solidification equipment (13) are provided between leading-in device (11) and winding device (14), benefit Adhere to one layer of thermosetting property wearing layer on one section or several sections of surface of the molding oil pumping body of rod with thermosetting resin spraying equipment (12), Then solidify by solidification equipment (13), form fibre reinforced composites eccentric abrasion prevention coiled rod;The thermosetting property tree Rouge spraying equipment (12) includes resin pump (12a), static blender (12b), filter plate (12c), resin cavity (12d), filter (12e), nozzle (12f), heater (12g), the output end of resin pump (12a) are connected to static blender (12b), static mixing The lower end of device (12b) is connected to by filter plate (12c) with resin cavity (12d), and the outside of static blender (12b) is equipped with heater The lower end of (12g), filter plate (12c) are equipped with nozzle (12f), and the two sides of the resin cavity (12d) are equipped with filter (12e);
The nozzle (12f) is made of resin flow channel (12h) and injection orifice plate (12i), and the resin flow channel (12h) uses 360 degree of helical structures, injection orifice plate (12i) use taper star jet orifice structure;
The wrapping machine includes control system (3a), servo motor (3b), speed reducer (3c), and twin shaft exchange system (3d) twines Around fiber holding tray (3e), tensioning apparatus (3f), fiber places axis (3g), and servo motor (3b) is double by speed reducer (3c) connection Axis exchange system (3d), the both ends of twin shaft exchange system (3d) are separately connected winding fiber holding tray (3e), and winding fiber is placed The outside of disk (3e) connects fiber by tensioning apparatus (3f) and places axis (3g).
2. the preparation facilities of MULTILAYER COMPOSITE eccentric abrasion prevention coiled rod according to claim 1, it is characterized in that: the volume Loom includes control system (3a), servo motor (3b), speed reducer (3c), tensioning apparatus (3f), fiber placement axis (3g), winding Split axle drive system (3h), winding axis exchange system (3i), servo motor (3b) are driven by speed reducer (3c) connection winding split axle Dynamic system (3h), winding split axle drive system (3h) are connect with winding axis exchange system (3i), and winding axis exchange system (3i) is outside Side connects fiber by tensioning apparatus (3f) and places axis (3g).
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