CN106879818B - Ice cream spray painting equipment and application thereof - Google Patents
Ice cream spray painting equipment and application thereof Download PDFInfo
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- CN106879818B CN106879818B CN201510941796.5A CN201510941796A CN106879818B CN 106879818 B CN106879818 B CN 106879818B CN 201510941796 A CN201510941796 A CN 201510941796A CN 106879818 B CN106879818 B CN 106879818B
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- ice cream
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G9/00—Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
- A23G9/04—Production of frozen sweets, e.g. ice-cream
- A23G9/22—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G9/00—Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
- A23G9/04—Production of frozen sweets, e.g. ice-cream
- A23G9/22—Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
- A23G9/221—Moulds
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Confectionery (AREA)
Abstract
The invention discloses an ice cream spray painting device and application thereof, wherein the ice cream spray painting device comprises: an outer mold; the inner die is suitable for extending into the outer die, and at least one hollow structure is formed on the inner die; and the spraying component is suitable for extending into the inner die and provided with a spray head, and the spray head is used for spraying on the inner wall of the outer die to form a feed liquid layer through the hollow structure. By utilizing the ice cream spray painting equipment, a material liquid layer which is frozen on the surface of the ice cream can be effectively formed, and then the ice cream with spray painting patterns formed by the material liquid layer on the surface can be effectively obtained after the subsequent ice cream swelling material filling and product freezing forming are carried out.
Description
Technical Field
The invention relates to an ice cream spray painting device and application thereof, in particular to an ice cream spray painting device, an ice cream preparation system and a method for preparing ice cream by using the ice cream spray painting device.
Background
In the current ice cream preparation industry, the produced ice cream has simple flower shape on the surface, such as only the surface of naked ice cream liquid or the surface of chocolate and the like, and the ice cream surface has only a single color and has no flower shape.
Thus, the current ice cream preparation process remains to be improved.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. To this end, it is an object of the present invention to propose a means of making ice cream with a rich floral structure on its surface.
It should be noted that the present invention has been completed based on the following findings of the inventors:
in the existing ice cream preparation process, the prepared ice cream has simple surface patterns, for example, only the surface of naked ice cream liquid or only the invasive coating of chocolate or chocolate and dry fruit mixed liquid is carried out after demoulding, and the ice cream surface only presents a single color and has no pattern characteristics. In addition, in the prior art, after a product is frozen and formed, invasive coating is carried out, namely coating is carried out at normal temperature and normal state after demolding, the coating layer of the material liquid is thick, drying is slow, and the material liquid can flow to influence the surface quality of the product.
Further, the inventor finds that in the ice cream preparation process, the ice cream with rich flower-shaped structures on the surface can be effectively produced by adopting a spray painting technical means to perform spray painting on the surface of the ice cream. However, no report of the application of the technology exists in the current industrial ice cream production line.
Further, according to an aspect of the present invention, there is provided an ice cream spray apparatus. According to an embodiment of the invention, the ice cream spray painting device comprises: an outer mold; the inner die is suitable for extending into the outer die, and at least one hollow structure is formed on the inner die; and the spraying component is suitable for extending into the inner die and provided with a spray head, and the spray head is used for spraying on the inner wall of the outer die to form a feed liquid layer through the hollow structure.
The inventor surprisingly finds that the ice cream spray-painting equipment can effectively form a material liquid coating layer for being attached to the surface of ice cream, and further can effectively obtain the ice cream with the material liquid coating layer on the surface after ice cream swelling material filling and product freezing forming are carried out subsequently. Moreover, based on the pattern and position change of the hollow structure on the inner mold and the color change of the spray painting material liquid for spray painting at the corresponding pattern position, the shape and color of the obtained material liquid pattern layer can be varied and diversified, and the ice cream spray painting equipment provided by the invention is further applied to the existing ice cream production process, so that the ice cream with a flower-shaped structure on the surface and rich colors can be effectively prepared. Moreover, according to the embodiment of the invention, the ice cream spray painting equipment is convenient to operate, the formed material liquid layer is thin, the freezing and drying are fast, the material can be saved, the emission can be reduced, and the formed material liquid layer, namely, spray painting patterns are clear and bright in color.
According to another aspect of the present invention, there is also provided an ice cream preparation system. According to an embodiment of the present invention, the ice cream preparation system comprises at least one ice cream spray device as described above. According to the embodiment of the invention, the ice cream with a flower-shaped structure and rich colors on the surface can be effectively prepared and obtained by using the ice cream preparation system, the equipment is simple in technology and convenient to operate, a material liquid layer formed on the surface of the ice cream is thin and is quick to freeze and dry, material can be saved, emission can be reduced, and the material liquid layer has clear patterns and bright colors.
According to another aspect of the invention, the invention also provides a method for preparing ice cream by using the ice cream spray painting equipment. According to an embodiment of the invention, the method comprises the following steps:
(1) extending the inner mold into the outer mold;
(2) extending a spray assembly into the inner mold;
(3) spraying a spray head on the inner wall of the outer mold through the hollow structure on the inner mold so as to form a material liquid pattern layer on the inner wall of the outer mold;
(4) separating the inner mold from the outer mold;
(5) and filling the ice cream expanding material into the outer die, and demolding and pulling out after the product is frozen and formed.
The inventor finds that the ice cream spray painting equipment can be applied to the existing ice cream production process to effectively prepare the ice cream with a flower-shaped structure on the surface and rich colors. In addition, according to the embodiment of the invention, the ice cream prepared by the method has clear and beautiful color of the material liquid layer, namely the spray drawing pattern, formed on the surface of the product, and the process is simple, the material liquid layer is thin, the freezing and drying are fast, and the material saving and emission reduction can be realized.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 shows a schematic structural diagram of an ice cream spray painting apparatus according to one embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a nozzle, a side wall of an inner mold having a hollow structure, and an opposite side wall of an outer mold, wherein the nozzle sprays paint onto the inner wall of the outer mold through the hollow structure on the inner mold;
FIG. 3 shows a schematic flow diagram of a method of making ice cream according to the present invention, according to one embodiment of the present invention;
FIG. 4 shows a schematic flow diagram of a method of making ice cream using the ice cream making system of the present invention, according to another embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention but do not require that the present invention must be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Ice cream spray painting equipment
According to one aspect of the invention, an ice cream spray painting apparatus is provided.
According to an embodiment of the present invention, referring to fig. 1 and 2, the ice cream painting apparatus includes: outer mould 1, inner mould 2 and spray assembly 3.
According to the embodiment of the invention, the inner die 2 is suitable for extending into the outer die 1, and at least one hollow structure is formed on the inner die 2; spraying assembly 3 is suitable for stretch into in the interior mould 2, just spraying assembly 3 has shower nozzle 4, shower nozzle 4 is used for through hollow out construction to the spraying is in order to form feed liquid picture layer a on the inner wall of outer mould 1.
The inventor surprisingly finds that the ice cream spray-painting equipment can effectively form a material liquid coating layer for being attached to the surface of ice cream, and further can effectively obtain the ice cream with the material liquid coating layer on the surface after ice cream swelling material filling and product freezing forming are carried out subsequently. Moreover, based on the pattern and position change of the hollow structure on the inner mold and the color change of the spray painting material liquid for spray painting at the corresponding pattern position, the shape and color of the obtained material liquid pattern layer can be varied and diversified, and the ice cream spray painting equipment provided by the invention is further applied to the existing ice cream production process, so that the ice cream with a flower-shaped structure on the surface and rich colors can be effectively prepared. Moreover, according to the embodiment of the invention, the ice cream spray painting equipment is convenient to operate, the formed material liquid layer is thin, the freezing and drying are fast, the material can be saved, the emission can be reduced, and the formed material liquid layer, namely, spray painting patterns are clear and bright in color.
The ice cream spray-painting equipment is mainly applied to an ice cream pattern production line. The 'ice cream pattern production line' refers to ice cream production equipment in the ice cream industry, and the ice cream production equipment is provided with devices for filling, freezing, inserting chopsticks, demoulding and the like, can realize a series of corresponding functions, and is also called a long groove line.
The ice cream spray painting device of the present invention is described in detail below with reference to fig. 1-2:
according to an embodiment of the present invention, the ice cream painting apparatus further comprises: and an inner mold lifting device (not shown in the figure) connected with the inner mold 2 and used for lifting the inner mold 2. Thus, the inner mold 2 can be easily inserted into or separated from the outer mold 1.
According to an embodiment of the invention, the inner mould 2 has a shape adapted to the outer mould 1. Therefore, a thin feed liquid layer a can be formed as required, and the effects of saving materials and reducing emission are achieved. Furthermore, according to some specific examples of the present invention, the outer mold 1 and the inner mold 2 are both open at one end, and the openings are upward at functional type stations such as mold serial filling in the ice cream production pattern line. When the ice cream spray painting equipment is applied to an ice cream production line, the outer molds 1 are arranged in rows, two ends of each outer mold are fixed on the chains, when the outer molds enter a filling station (namely, above the color lines of the ice cream), the outer molds 1 are immersed in cold-carrying brine, and the open ends, namely filling openings, of the outer molds are exposed above the liquid level of the cold-carrying brine. Therefore, the material liquid layer a can be quickly frozen after spray painting.
According to the embodiment of the present invention, the pattern shape of the hollow structure is not particularly limited. According to some embodiments of the invention, the hollowed-out structures are geometric patterns or cartoon patterns. According to some specific examples of the present invention, the pattern of the hollow structure may be any geometric pattern such as triangle, circle, square, etc., or any pattern of various existing or specific designs, such as cartoon pattern, which can be formed by hollow.
According to some specific examples of the present invention, the inner mold 2 is disposed above the outer mold 1, and can move up and down under the driving of the inner mold lifting device, and the spatial shape of the inner mold is similar to the size of the inner space of the outer mold 1 (i.e. the mold for producing ice cream pattern products), when the inner mold 2 descends into the outer mold 1, the inner surface of the outer mold 1 and the outer surface of the inner mold 2 are attached together, and the spatial position structure of the two can be seen in fig. 1-2. And, as shown in fig. 2, the spray head 4 can spray on the inner wall of the outer mold 1 through the hollow structure to form the material liquid pattern layer a.
According to an embodiment of the present invention, the ice cream painting apparatus further comprises: a spraying component lifting device (not shown in the figure) connected with the spraying component 3 and used for lifting the spraying component 3. From this, can conveniently control spraying assembly 3 and stretch into or break away from outer mould 1, and can accurately control shower nozzle 4 and be located the position that hollow out construction corresponds.
According to an embodiment of the invention, the spray assembly 3 comprises: the lower extreme of spraying pipe is provided with shower nozzle 4, shower nozzle 4 falls into and deviates from the first group and the second group that set up. From this, when relative position on 2 inner walls of interior mould all had hollow out construction, through fall into the first group and the second group shower nozzle that deviate from the setting, can carry out the spraying to relative position's hollow out construction simultaneously. The spraying pipeline is used for conveying spraying coating liquid, the spraying coating liquid can be flexibly selected according to the color and the pattern of a target material liquid layer and the taste of the ice cream, and the spraying coating liquid is made of food-grade raw materials.
Ice cream preparation method and system
Further, the inventor finds that the ice cream spray painting equipment provided by the invention can be applied to the existing ice cream production line to effectively prepare and obtain the ice cream with a flower-shaped surface structure and rich colors. Thus, according to a further aspect of the invention, there is also provided a method of making ice cream using the ice cream spray apparatus described above. According to an embodiment of the invention, referring to fig. 3, the method comprises the steps of:
(1) the inner mould 2 is extended into the outer mould 1;
(2) extending the spray assembly 3 into the inner mould 2;
(3) spraying a spray head 4 on the inner wall of the outer mold 1 through the hollow structure on the inner mold 2 so as to form a material liquid pattern layer a on the inner wall of the outer mold 1;
(4) releasing the inner mould 2 from the outer mould 1;
(5) and filling the ice cream expanded material b into the outer die 1, and demolding and pulling out after the product is frozen and formed.
The inventor finds that the ice cream spray painting equipment can be applied to the existing ice cream production process to effectively prepare the ice cream with a flower-shaped structure on the surface and rich colors. In addition, according to the embodiment of the invention, the ice cream prepared by the method has clear and beautiful color of the material liquid layer, namely the spray drawing pattern, formed on the surface of the product, and the process is simple, the material liquid layer is thin, the freezing and drying are fast, and the material saving and emission reduction can be realized.
It should be noted that the technical features and advantages of the ice cream spray painting apparatus described above are also applicable to the method for preparing ice cream by using the ice cream spray painting apparatus, and are not described herein again.
Also, according to an embodiment of the present invention, the inner mold 2 is lifted using an inner mold lifting device. Thus, the inner mold 2 can be easily inserted into or separated from the outer mold 1.
According to further embodiments of the present invention, the spray assembly 3 is raised and lowered by a spray assembly raising and lowering device. From this, can conveniently control spraying assembly 3 and stretch into or break away from outer mould 1, and can accurate control shower nozzle 4 make it be in the position that hollow out construction corresponds.
Wherein, the materials formed by air intake, congealing and frost scraping of the ice cream liquid are collectively called as swelling materials, and the ice cream product can be formed by filling and freezing the swelling materials.
Further, according to another aspect of the present invention, there is provided an ice cream preparation system. According to an embodiment of the present invention, the ice cream preparation system comprises at least one ice cream spray device as described above. According to the embodiment of the invention, the ice cream with a flower-shaped structure and rich colors on the surface can be effectively prepared and obtained by using the ice cream preparation system, the equipment is simple in technology and convenient to operate, a material liquid layer formed on the surface of the ice cream is thin and is quick to freeze and dry, material can be saved, emission can be reduced, and the material liquid layer has clear patterns and bright colors.
It should be noted that the technical features and advantages of the ice cream spray painting apparatus described above are also applicable to the ice cream preparation system of the present invention including the ice cream spray painting apparatus, and are not described herein again.
Further, according to some specific examples of the present invention, referring to fig. 4, the method of preparing ice cream using the ice cream preparation system including the ice cream spray apparatus described above may include the following processes:
firstly, arranging an inner mould 2 above an outer mould 1, and driving the inner mould 2 to move up and down under the driving of an inner mould lifting device, wherein the bottom color space shape of the inner mould 2 is similar to the size of the inner space of a pattern and color line product mould, when the inner mould 2 descends into the outer mould 1, the inner mould and the outer mould are just matched, so that the inner surface of the outer mould 1 and the outer surface of the inner mould 2 are attached together to form a space position structure shown in figure 2, and the side wall (or the bottom) of the inner mould 2 is provided with a hollow structure, so that a spray painting pattern can be formed at the head part of ice cream) is provided with a pattern hole (namely a hollow structure) shown in figure 2;
secondly, arranging the spraying component 3 right above the inner mold 2, enabling the spraying component 3 to descend into an inner cavity of the inner mold 2 by using a lifting device of the spraying component, spraying a spraying material liquid to the hollow structure on the inner mold 2, wherein the spraying material liquid can penetrate through the hollow structure to be sprayed on the inner wall of the outer mold 1 and is quickly frozen on the inner wall of the outer mold 1 to form a material liquid layer a with the same graphic structure as the hollow structure;
and then, taking out the inner die 2, filling the expanded material b into the outer die 1, and demolding and pulling out the product after the product is frozen and formed, thereby forming a clear spray-painting pattern shown in the material liquid layer a on the surface of the product.
The scheme of the invention will be explained with reference to the examples. It will be appreciated by those skilled in the art that the following examples are illustrative of the invention only and should not be taken as limiting the scope of the invention. The examples, where specific techniques or conditions are not indicated, are to be construed according to the techniques or conditions described in the literature in the art or according to the product specifications. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products commercially available.
Example 1:
referring to fig. 1-4, ice cream is prepared using the ice cream preparation system including the ice cream spray apparatus of the present invention as follows:
firstly, arranging an inner die 2 above an outer die 1, and enabling the inner die 2 to descend into the outer die 1 by utilizing an inner die lifting device, wherein the bottom color space shape of the inner die 2 is similar to the size of the inner space of a pattern yarn product die, and when the inner die 2 descends into the outer die 1, the bottom color space shape and the size are just matched, so that the inner surface of the outer die 1 and the outer surface of the inner die 2 are attached together to form a space position structure shown in fig. 2; and the side wall of the inner mold 2 is provided with pattern holes (i.e. hollow structure) as shown in fig. 2.
Secondly, set up spraying assembly 3 directly over interior mould 2 to utilize spraying assembly elevating gear to make spraying assembly 3 descend to in the inside cavity of interior mould 2, and utilize the shower nozzle 4 of spraying assembly 3 to spray the air brushing feed liquid to the hollow out construction department on interior mould 2, this air brushing feed liquid can pass hollow out construction and spray on the inner wall of outer mould 1, and freeze fast on the inner wall of outer mould 1, form the feed liquid picture layer a with the same graphic structure of hollow out construction.
And then, taking out the inner die 2 by using an inner die lifting device to separate the inner die from the outer die 1, filling the expanded material b into the outer die 1, and demolding and pulling out the product after the product is frozen and formed, so that a clear spray drawing pattern shown in a material liquid layer a is formed on the surface of the product, and the ice cream with the spray drawing pattern on the surface is obtained.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. An ice cream painting device is characterized by comprising:
an outer mold;
the inner die is suitable for extending into the outer die, and at least one hollow structure is formed on the inner die; and
the spraying assembly is suitable for extending into in the inner die, just the spraying assembly has the shower nozzle, the shower nozzle be used for through hollow out construction to spraying is in order to form the feed liquid picture layer on the inner wall of outer mould, to carry out the popped material filling of ice cream in the outer mould, the drawing of patterns is extracted after the product freezes to take shape.
2. An ice cream painting apparatus according to claim 1, further comprising:
and the inner die lifting device is connected with the inner die and is used for lifting the inner die.
3. An ice cream painting apparatus according to claim 1, wherein the inner mould has a shape which is adapted to the outer mould.
4. An ice cream painting apparatus according to claim 1, wherein the hollowed-out structures are geometric patterns or cartoon patterns.
5. An ice cream painting apparatus according to claim 1, further comprising:
and the spraying component lifting device is connected with the spraying component and is used for lifting the spraying component.
6. An ice cream painting apparatus according to claim 1, wherein the painting assembly comprises: the lower extreme of spraying pipeline is provided with the shower nozzle, the shower nozzle falls into and deviates from the first group and the second group that set up.
7. An ice cream preparation system, comprising: at least one ice cream painting apparatus according to any one of claims 1 to 6.
8. A method of making ice cream using an ice cream printer apparatus as claimed in any one of claims 1 to 6, comprising the steps of:
(1) extending the inner mold into the outer mold;
(2) extending a spray assembly into the inner mold;
(3) spraying a spray head on the inner wall of the outer mold through the hollow structure on the inner mold so as to form a material liquid pattern layer on the inner wall of the outer mold;
(4) separating the inner mold from the outer mold;
(5) and filling the ice cream expanding material into the outer die, and demolding and pulling out after the product is frozen and formed.
9. The method of claim 8, wherein the inner mold is raised and lowered using an inner mold raising and lowering device.
10. The method of claim 8, wherein the spray assembly is raised and lowered using a spray assembly raising and lowering device.
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| CN201510941796.5A CN106879818B (en) | 2015-12-15 | 2015-12-15 | Ice cream spray painting equipment and application thereof |
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| CN201510941796.5A CN106879818B (en) | 2015-12-15 | 2015-12-15 | Ice cream spray painting equipment and application thereof |
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| CN106879818A CN106879818A (en) | 2017-06-23 |
| CN106879818B true CN106879818B (en) | 2020-05-22 |
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| CN113854395B (en) * | 2021-10-08 | 2023-09-12 | 湖南金糯咪食品有限责任公司 | Ice cream spray painting device and application method thereof |
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| CN101028029A (en) * | 2007-02-13 | 2007-09-05 | 内蒙古伊利实业集团股份有限公司 | Production of ice-cream with chocolate-sprayed on internal wall |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090011106A1 (en) * | 2007-07-06 | 2009-01-08 | Nimrod Givati | Method and device for manufacture, storage, marketing and promotion of ice-creams and popsicles |
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| EP0040989A2 (en) * | 1980-05-27 | 1981-12-02 | Unilever Plc | Moulded edible products and method and apparatus for making them |
| CN101170908A (en) * | 2005-05-03 | 2008-04-30 | 雀巢技术公司 | Composite frozen confections |
| CN101028029A (en) * | 2007-02-13 | 2007-09-05 | 内蒙古伊利实业集团股份有限公司 | Production of ice-cream with chocolate-sprayed on internal wall |
| CN101028030A (en) * | 2007-02-13 | 2007-09-05 | 内蒙古伊利实业集团股份有限公司 | Production of crisp cylindrical ice-cream by colorful thread |
| CN102316749A (en) * | 2009-01-16 | 2012-01-11 | 螺旋桨股份有限公司 | Method and apparatus for making frozen comestibles |
| CN102499317A (en) * | 2011-12-29 | 2012-06-20 | 内蒙古伊利实业集团股份有限公司 | Frozen drink with pattern sprayed on surface and preparation method thereof |
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| CN106879818A (en) | 2017-06-23 |
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