CN106863327A - A kind of intelligent machine arm dust pelletizing system based on human bioequivalence - Google Patents

A kind of intelligent machine arm dust pelletizing system based on human bioequivalence Download PDF

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Publication number
CN106863327A
CN106863327A CN201710195914.1A CN201710195914A CN106863327A CN 106863327 A CN106863327 A CN 106863327A CN 201710195914 A CN201710195914 A CN 201710195914A CN 106863327 A CN106863327 A CN 106863327A
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CN
China
Prior art keywords
pelletizing system
dust pelletizing
intelligent machine
sensor
machine arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710195914.1A
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Chinese (zh)
Inventor
陈涛
高阳
孙成勋
朱宝余
李红彦
徐华雷
刘森
张华飞
关耀华
李智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd
Original Assignee
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by State Grid Corp of China SGCC, Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN201710195914.1A priority Critical patent/CN106863327A/en
Publication of CN106863327A publication Critical patent/CN106863327A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/008Manipulators for service tasks
    • B25J11/0085Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/08Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
    • B25J13/086Proximity sensors

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Electric Vacuum Cleaner (AREA)

Abstract

A kind of intelligent machine arm dust pelletizing system based on human bioequivalence belongs to occupational health technical field, including main controller, mechanical arm, sensor cluster and limit sensors, the mechanical arm includes dust shield, machinery frame, machinery frame vertical rod, servomotor base, servomotor, stepper motor, hose and servo controller.The present invention realizes positioning the crossings on different level of human body in dedusting region by laying sensor cluster in dedusting region, can position of the automatic identification human body target in dedusting region, this dust pelletizing system can be automatically opened or closed with the appearing and subsiding of human body;The position of hose and the direction of dust shield intelligence can change with the movement of position of human body, so as to carry out the intelligent dedusting of efficient, energy-conservation and hommization, the deficiency of traditional dust removal with machine for manually changing dust pelletizing system direction is changed, can be extensively using the place for needing improvement practitioner's working environment.

Description

A kind of intelligent machine arm dust pelletizing system based on human bioequivalence
Technical field
The invention belongs to occupational health technical field, especially relate to a kind of intelligent machine arm based on human bioequivalence and remove Dirt system.
Background technology
In power industry device fabrication enterprise, practitioner works in being chronically at poor air ambient.Traditional Cleaner is generally the mode of simple and mechanical unified exhaust duct dedusting, its hose and dust shield or fixed-direction, or is needed To adjust manually, it is impossible to change with the movement of people, dust removing effects are bad.
Therefore being needed badly in the middle of prior art wants a kind of new technical scheme to solve this problem.
The content of the invention
The technical problems to be solved by the invention are:A kind of intelligent machine arm dust pelletizing system based on human bioequivalence is provided to use Can not change with the movement of people in the cleaner for solving traditional, the bad technical problem of dust removing effects.
A kind of intelligent machine arm dust pelletizing system based on human bioequivalence, including main controller, mechanical arm, sensor cluster and limit Level sensor,
The mechanical arm includes dust shield, machinery frame, machinery frame vertical rod, servomotor base, servomotor, stepping Motor, hose and servo controller;One end of the machinery frame is fixedly connected with dust shield, the other end of machinery frame It is connected with machinery frame vertical rod by rotary shaft I;The bottom of the machinery frame vertical rod is by rotary shaft II and servomotor bottom Seat connection;The servomotor base is connected with servomotor;The servomotor is connected with servo controller;The stepping electricity Machine at least two, one of stepper motor is connected by driving chain with the rotary shaft I, and another stepper motor passes through Driving chain is connected with the rotary shaft II;One end of the hose is fixedly connected with dust shield, hose it is another The through hole set through the lower sidewall of machinery frame vertical rod is held to be connected to the outside of machinery frame vertical rod and with asepwirator pump;
The sensor cluster is used for the human body positioning in its detection zone;
The limit sensors are fixedly mounted on dust shield, the rotational angle for limiting dust shield;
The main controller is connected with servo controller, stepper motor, asepwirator pump, sensor cluster and limit sensors, Main controller is turned to by servo controller and step motor control mechanical arm, stretched, positioned and preventing collision protection.
The main controller uses MSP430 single-chip microcomputers.
The hose is located at the inside of machinery frame and machinery frame vertical rod.
The sensor cluster includes pyroelectric infrared sensor, distance measuring sensor and photoelectric sensor.
The quantity of the sensor cluster is two or more, wherein, at least one sensor cluster is fixedly mounted on machinery Skeletal internal and positioned at the junction of machinery frame and dust shield, remaining sensor cluster is fixedly mounted on the intelligent machine In the dedusting region of tool arm dust pelletizing system.
The sensor cluster sets in the horizontal direction on the side wall in the dedusting region of the intelligent machine arm dust pelletizing system An at least row is equipped with, an at least row is provided with the top of the dedusting region of the intelligent machine arm dust pelletizing system.
The quantity at least two of the limit sensors, limit sensors are fixedly mounted on the both sides of dust shield.
The distance measuring sensor is radar sensor.
By above-mentioned design, the present invention can bring following beneficial effect:
The present invention realizes that the crossings on different level to human body in dedusting region is determined by laying sensor cluster in dedusting region Position, can position of the automatic identification human body target in dedusting region, this dust pelletizing system can with the appearing and subsiding of human body from It is dynamic to open or close;The position of hose and the direction of dust shield intelligence can change with the movement of position of human body, so that The intelligent dedusting of efficient, energy-conservation and hommization is carried out, traditional machinery for manually changing dust pelletizing system direction is changed and is removed The deficiency of dirt, can be extensively using the place for needing improvement practitioner's working environment.
Mechanical arm is the mechanical arm that six degree of freedom is rotated, and is rotated by servomotor and step motor control.Main controller root Dust shield is moved to the position nearer apart from human body by the positional information of the human body target monitored according to sensor cluster, control machinery arm Put, realize more accurate, intelligence dust removing effects, and guarantee will not touch human body, realize the protection to people.
The present invention changes mechanical arm or mechanical structure class device is unable to the shortcoming of intelligent behaviour, and monolithic is used by design The control system and servo-control system of movement piece are combined, and control drives servomotor, stepper motor, will original single entirety Machine driving become the controllable intelligent behaviour machinery arm unit of intelligence, with reference to the cleaner of high-efficiency environment friendly energy-conservation, to reach Intelligent automatic tracing positioning target and the purpose of automatic dust removing work.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated:
Fig. 1 is a kind of workflow block diagram of the intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention.
Fig. 2 be in a kind of intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention sensor cluster in vertical direction Detection direction schematic diagram.
Fig. 3 is that sensor cluster is in the horizontal direction in a kind of intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention Detection direction schematic diagram.
Fig. 4 is the crossings on different level of sensor cluster in a kind of intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention Detection schematic diagram.
Fig. 5 is that the layout of sensor cluster in a kind of intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention is illustrated Figure.
Fig. 6 is the layout side-looking of sensor cluster in a kind of intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention Schematic diagram.
Fig. 7 is the structural representation of mechanical arm in a kind of intelligent machine arm dust pelletizing system based on human bioequivalence of the present invention.
1- main controllers, 2- mechanical arms, 3- sensor clusters, 4- limit sensors, 201- dust shields, 202- machinery bones in figure Frame, the vertical rod of 203- machinery frames, 204- servomotors base, 205- servomotors, 206- stepper motors, 207- hoses.
Specific embodiment
As illustrated, a kind of intelligent machine arm dust pelletizing system based on human bioequivalence, including main controller 1, mechanical arm 2, biography Sensor component 3 and limit sensors 4,
The mechanical arm 2 include dust shield 201, machinery frame 202, machinery frame vertical rod 203, servomotor base 204, Servomotor 205, stepper motor 206, hose 207 and servo controller;One end of the machinery frame 202 and dust shield 201 are fixedly connected, and the other end of machinery frame 202 is connected by rotary shaft I with machinery frame vertical rod 203;The machinery frame The bottom of vertical rod 203 is connected by rotary shaft II with servomotor base 204;The servomotor base 204 and servomotor 205 connections;The servomotor 205 is connected with servo controller;The quantity of the stepper motor 206 is two, one of them Stepper motor 206 is connected by driving chain with the rotary shaft I, another stepper motor 206 by driving chain with it is described Rotary shaft II is connected;The hose 207 is located at the inside of machinery frame 202 and machinery frame vertical rod 203, hose 207 one end is fixedly connected with dust shield 201, and the other end of hose 207 passes through the lower sidewall of machinery frame vertical rod 203 The through hole of setting is connected to the outside of machinery frame vertical rod 203 and with asepwirator pump;
The sensor cluster 3 includes pyroelectric infrared sensor, distance measuring sensor and photoelectric sensor, and pyroelectricity In a sleeve pipe, sensor cluster 3 is used to feel the combination of infrared sensor, distance measuring sensor and photoelectric sensor three kinds of sensors Know the position and movement information of human body target.The quantity of sensor cluster 3 is two or more, wherein at least one sensor cluster 3 are fixedly mounted on the inside of machinery frame 202 and positioned at machinery frame 202 and the junction of dust shield 201, for preventing machinery Arm collides human body target when acting, and remaining sensor cluster 3 is fixedly mounted on removing for the intelligent machine arm dust pelletizing system In dirt region, sensor cluster 3 is horizontally disposed on the side wall in the dedusting region of the intelligent machine arm dust pelletizing system There is an at least row, an at least row is provided with the top of the dedusting region of the intelligent machine arm dust pelletizing system, realize workspace Crossings on different level in domain to human body is positioned, as shown in Figure 4;
The quantity of the limit sensors 4 is two, and limit sensors 4 are fixedly mounted on the both sides of dust shield 201, prevent The angle of the left-right rotation of dust shield 201 is excessive, with the connecting portion for avoiding injuring behind dust shield 201;
The main controller 1 and servo controller, stepper motor 206, asepwirator pump, sensor cluster 3 and limit sensors 4 Connection.
The main controller 1 uses the MSP430 single-chip microcomputers of low-power consumption, is the control unit of the system.Main controller 1 is according to biography The positional information of the human body target of the monitoring of sensor component 3, control machinery arm 2 moves to dust shield 201 nearer apart from human body Position, realizes more accurate, intelligence dust removing effects, realizes the protection to people.
The principle of the pyroelectric infrared sensor is, according to 37 ° or so of human body stationary temperature, to give off certain wave The infrared ray of 10UM long or so, pyroelectric infrared-sensing element provides corresponding letter according to the infrared ray for receiving specific wavelength Number, while having the advantages that low energy consumption, and volume radiosensitive to thermal source are small.
The distance measuring sensor is radar sensor, and launch electromagnetic wave by electromagnetic wave detection target exploitation is carried out to target The back wave after irradiation target is irradiated and received, distance of the target away from electromagnetic emission point, distance change, orientation is thus obtained high The information such as degree.
The photoelectric sensor is the sensor using photoelectric cell as detecting element, optical signal infrared ray, visible ray And the optical signal such as ultraviolet radiation is transformed into electric signal, its principle is that measured change is first converted into the change of optical signal Change, then further convert optical signals into electric signal by photoelectric cell.
The present invention is in order to be made a response to object shading in target area, by photoelectric sensor using photoelectric sensor Work so as to control the action of distance measuring sensor, when photoelectric sensor receives change information, pass information to main controller 1, main controller 1 is analyzed to sensor information and determines whether to find range shading object in target area, such as needs range finding, Then order distance measuring sensor work, and data measured is uploaded to main controller 1.
The characteristic that the present invention is irradiated using linear sensor, by sensor cluster, 3 points is the sensor cluster 3 of vertical direction With the sensor cluster 3 of horizontal direction, while sensor straight line irradiation can be depicted as geometric triangulation shape, such as Fig. 2 and Fig. 3 institutes Show, therefore vertical direction sensor cluster 3 thus can accurately be shown to any length of side evaluation using formula of mathematical With the intersection information of horizontal direction sensor cluster 3, MSP430 SCM systems are according to detected by sensor cluster 3 Information, for realizing in search coverage to the crossings on different level of human body target positioning, as shown in Figure 4.
As shown in fig. 7, mechanical arm 2 is intelligent machine motor unit, from the mechanical arm that six degree of freedom is rotated, by stepping electricity Machine 206, servomotor 205, servo controller, hose 207, sensor cluster 3, limit sensors 4, machinery frame 202 Deng composition.Servo controller is the controller of the work of servomotor 205, because the present invention is patrolled using servo controller for programmable Device (PLC) is collected, PLD (PLC) is all with pulse signal, so servo controller is according to main controller 1 Instruction, the revolution of precalculated servomotor 205 or the distance to be walked, pulse signal is sent out in proportion to be made to watch to servo controller Take motor 205 and reach and be accurately controlled.Emphasis unit of the invention be servo controller directly according to main controller 1 be transmitted through come fortune The signal that line command data are directly changed into control servomotor 205 completes intelligent machine action.
In the present invention, employ servomotor 205 and stepper motor 206 is combined, intelligence is carried out under the instruction of main controller 1 Can action.The wherein operation principle of stepper motor 206 and servomotor 205 compares similar, but stepper motor 206 does not need servo Controller, stepper motor 206 performs the machinery of the angular displacement of stepper motor 206 or point displacement of the lines according to the pulse command of main controller 1 Action, any action of stepper motor 206 each depends on digital pulse signal.Therefore servomotor 205 and stepper motor 206 exist It is similar in control, it is also by digital pulse signal control, with the use of the intelligent behaviour control for completing whole mechanical arm so that The accurate intelligently corresponding actions of each mechanical component of mechanical arm.
By the inside of the built-in machines arm 2 of hose 207, so both can guarantee that mechanical arm 2 was not divulged information in intelligent behaviour The limitation of pipeline, can not disturb whole intelligent machine arm unit constantly to carry out dedusting work on the premise of acting again.In mechanical arm 2 The left and right sides of dust shield 201, be respectively mounted with a limit sensors 4, prevent the angle of the left-right rotation of dust shield 201 excessive, With the connecting portion for avoiding injuring behind dust shield 201.A sensor cluster 3 is also equipped with mechanical arm 2, for anticollision Etc. Intelligent treatment.
The intelligent machine arm dust pelletizing system of present invention design is beaten automatically with the appearing and subsiding of human body in dedusting region Open or close and close, dedusting region can also be called search coverage;When people is in search coverage, this dust pelletizing system can Based Intelligent Control suction Dirt flexible pipe 207 is automatically moved to the position nearer apart from human body, and by the position where the direction alignment human body of dust shield 201.
The present invention is combined in a sleeve pipe by by three kinds of sensors, a sensor cluster 3 is formed, using this three kinds Sensor, crossings on different level layout is carried out in search coverage, by after the SCM system calculation process of main controller 1, realizing to visiting Human body target is accurately positioned in survey region.
The present invention utilizes SCM system, stepper motor 206 and the integration of operation of servomotor 205 of main controller 1, by control The parameters such as the speed of motor processed, angle and displacement, realize auto-steering, stretching, extension, positioning and the anti-collision of the mechanical arm 2 of six degree of freedom Hit the intelligent action such as protection.

Claims (8)

1. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence, it is characterized in that:Including main controller (1), mechanical arm (2), Sensor cluster (3) and limit sensors (4),
The mechanical arm (2) includes dust shield (201), machinery frame (202), machinery frame vertical rod (203), servomotor base (204), servomotor (205), stepper motor (206), hose (207) and servo controller;The machinery frame (202) One end be fixedly connected with dust shield (201), the other end of machinery frame (202) is by rotary shaft I and machinery frame vertical rod (203) connect;The bottom of the machinery frame vertical rod (203) is connected by rotary shaft II with servomotor base (204);It is described Servomotor base (204) is connected with servomotor (205);The servomotor (205) is connected with servo controller;The step Stepper motor (206) at least two, one of stepper motor (206) is connected by driving chain with the rotary shaft I, another Individual stepper motor (206) is connected by driving chain with the rotary shaft II;One end of the hose (207) and dust shield (201) it is fixedly connected, the other end of hose (207) passes through the through hole of the lower sidewall setting of machinery frame vertical rod (203) It is connected to the outside of machinery frame vertical rod (203) and with asepwirator pump;
The sensor cluster (3) is for the human body positioning in its detection zone;
The limit sensors (4) are fixedly mounted on dust shield (201), the rotational angle for limiting dust shield (201);
The main controller (1) and servo controller, stepper motor (206), asepwirator pump, sensor cluster (3) and spacing sensing Device (4) is connected, main controller (1) is turned to by servo controller and stepper motor (206) control machinery arm (2), stretched, positioning and Preventing collision protection.
2. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 1, it is characterized in that:The master Control device (1) uses MSP430 single-chip microcomputers.
3. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 1, it is characterized in that:The suction Dirt flexible pipe (207) is positioned at machinery frame (202) and the inside of machinery frame vertical rod (203).
4. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 1, it is characterized in that:The biography Sensor component (3) includes pyroelectric infrared sensor, distance measuring sensor and photoelectric sensor.
5. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 1 or 4, it is characterized in that:Institute The quantity of sensor cluster (3) is stated for two or more, wherein, at least one sensor cluster (3) is fixedly mounted on machinery frame (202) inside and positioned at machinery frame (202) and the junction of dust shield (201), the fixed peace of remaining sensor cluster (3) In the dedusting region of the intelligent machine arm dust pelletizing system.
6. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 5, it is characterized in that:The biography Sensor component (3) is horizontally disposed on the side wall in the dedusting region of the intelligent machine arm dust pelletizing system at least one Row, is provided with an at least row at the top of the dedusting region of the intelligent machine arm dust pelletizing system.
7. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 1, it is characterized in that:The limit The quantity at least two of level sensor (4), limit sensors (4) are fixedly mounted on the both sides of dust shield (201).
8. a kind of intelligent machine arm dust pelletizing system based on human bioequivalence according to claim 4, it is characterized in that:The survey It is radar sensor away from sensor.
CN201710195914.1A 2017-03-29 2017-03-29 A kind of intelligent machine arm dust pelletizing system based on human bioequivalence Pending CN106863327A (en)

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Application Number Priority Date Filing Date Title
CN201710195914.1A CN106863327A (en) 2017-03-29 2017-03-29 A kind of intelligent machine arm dust pelletizing system based on human bioequivalence

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107713908A (en) * 2017-11-14 2018-02-23 国网黑龙江省电力有限公司信息通信公司 A kind of dust removal method of calculator room equipment
CN107918390A (en) * 2017-11-14 2018-04-17 国网黑龙江省电力有限公司信息通信公司 A kind of dust pelletizing system of the calculator room equipment based on machine vision
CN112139713A (en) * 2020-09-29 2020-12-29 山东一清环保设备有限公司 Welding smoke purifying robot and using method thereof

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CN205852109U (en) * 2016-08-10 2017-01-04 湖南华菱节能环保科技有限公司 Automatic tracking welding connects cleaner unit
CN206677966U (en) * 2017-03-29 2017-11-28 国家电网公司 A kind of intelligent machine arm dust pelletizing system based on human bioequivalence

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Publication number Priority date Publication date Assignee Title
US20120111845A1 (en) * 2009-07-17 2012-05-10 Diversitech Equipment And Sales (1984) Ltd. Fume extraction system with automatic fume hood positioning
CN104627770A (en) * 2015-02-26 2015-05-20 苏州常实工业设备有限公司 Human body recognition protecting device of elevator
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107713908A (en) * 2017-11-14 2018-02-23 国网黑龙江省电力有限公司信息通信公司 A kind of dust removal method of calculator room equipment
CN107918390A (en) * 2017-11-14 2018-04-17 国网黑龙江省电力有限公司信息通信公司 A kind of dust pelletizing system of the calculator room equipment based on machine vision
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CN112139713A (en) * 2020-09-29 2020-12-29 山东一清环保设备有限公司 Welding smoke purifying robot and using method thereof

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