CN106862483B - A kind of first mixed disk of multistage for being blended equipment - Google Patents

A kind of first mixed disk of multistage for being blended equipment Download PDF

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Publication number
CN106862483B
CN106862483B CN201710173182.6A CN201710173182A CN106862483B CN 106862483 B CN106862483 B CN 106862483B CN 201710173182 A CN201710173182 A CN 201710173182A CN 106862483 B CN106862483 B CN 106862483B
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CN
China
Prior art keywords
mixed
rotating disc
disk
shaft
blended
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201710173182.6A
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Chinese (zh)
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CN106862483A (en
Inventor
计霞蓉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Sanyun General Machinery Co ltd
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Qingdao Sanyun General Machinery Co Ltd
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Publication date
Application filed by Qingdao Sanyun General Machinery Co Ltd filed Critical Qingdao Sanyun General Machinery Co Ltd
Priority to CN201710173182.6A priority Critical patent/CN106862483B/en
Publication of CN106862483A publication Critical patent/CN106862483A/en
Application granted granted Critical
Publication of CN106862483B publication Critical patent/CN106862483B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0472Parts; Accessories; Controlling; Feeding; Discharging; Proportioning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/044Devices having a vertical stirrer shaft in a fixed receptacle

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The multistage that the present invention relates to a kind of for being blended equipment just mixes disk, the first mixed disk includes just mixing driving mechanism, just mixed transmission shaft and the rotating disc being installed on just mixed transmission shaft, the first mixed disk is mounted as a whole on the top for being blended equipment Zhu Hun mechanism, for tentatively being mixed to the material by being blended the supply of equipment feed inlet, first mixed disk of the invention is due to being independent driving, the revolving speed different from Zhu Hun mechanism and steering can be used, improve mechanical effect, simultaneously because using various sizes of multistage rotating disc, and at least upper surface of rotating disc is set as by the inner sunken face structure of outer circumferential central smoothing transition, improve the contact angle of material and rotating disc, dispersion and mixed effect is set to have reached best, the present invention also provides the sand mixers for casting field using above-mentioned just mixed disk.

Description

A kind of first mixed disk of multistage for being blended equipment
Technical field
Be blended apparatus assembly the present invention relates to one kind, in particular to first mixed group of a kind of sand mixer for manufacturing casting sand Part.
Background technique
Be blended equipment typically refer to carry out fragmentary material by modes such as stirring, vibration, overturning, spreadings it is well-mixed Equipment is widely used in the fields such as building, mechanical and chemical industry, and in Foundry Production, molding sand manufacture is primary link, sand mixer It is the important equipment for manufacturing molding sand, being obtained and being uniformly mixed sand material with binder or other auxiliary materials can be used for manufacturing casting mold Molding sand, for example, the production of precoated sand be exactly by sand material, resin and curing agent mix, be uniformly distributed resin and curing agent simultaneously It is coated on sand grain surface, the equipment which uses is exactly sand mixer.
Sand blender in the prior art, relatively large sand mixer versatility is good, and the continuous of mulling operation may be implemented Property, mulling is high-efficient, and mulling effect is good, and small-sized sand mixer is mostly that small lot is quantitatively blended casting model powder, and flexibility is high, convenient for system Make and repair, although above-mentioned all kinds of sand mixers all have the advantages that in production efficiency and adaptability it is respective, structure design with And there is also certain deficiencies, such as Authorization Notice No. CN2601135Y Chinese utility model patent to disclose one kind in mechanical effect Double stirring sand mixers, articulated arm are fixed on main shaft end, and two blenders are fixed on the both ends of articulated arm, due to being stirred with two Mix device instead of the rolling wheel in existing sand mixer, so as to carry out normal mixing to resin sand and water-glass sand, in a short time Reaching uniformly mixed, mixing speed is fast, and it is high-efficient, positive effect can be also played to moulding-sand property is improved, although the patent is one Determine the stability for improving mulling effect and complete machine in degree, but be concerned only with the improvement of main mixed structure, to overall structure and machine Tool efficiency is absolutely not related to.Authorization Notice No. CN204396785U Chinese utility model patent discloses a kind of precoated sand mulling Machine, the cylindrical outer barrel including being vertically provided at the open top above bracket, the inside of cylindrical outer barrel is coaxially arranged with one The inner cylinder that the internal diameter of a outer diameter and the outer cylinder is substantially the same, is provided with shake between inner cylinder exterior bottom and the inside bottom of outer cylinder Motor is moved, multiple the first stirring blades to extension in the middle part of inner cylinder, the precoated sand mulling are provided on the inner sidewall of inner cylinder circumferential direction Positive and negative intermittent high-speed rotation of the machine in stirring through inner/outer tube will drive crushing material in it and be sufficiently mixed uniformly, the skill Art realizes the crushing and mixing of material by the complicated inner/outer tube of setting and percussion mechanism, not only increases cost, reduces Equipment reliability of operation, and mechanical efficiency is lower.
Summary of the invention
Above-mentioned deficiency based on the prior art, the multistage that the object of the present invention is to provide a kind of for being blended equipment are just mixed Disk can significantly solve existing to be blended plant machinery efficiency by being transformed and use the first mixed disk to the existing equipment that is blended Low problem, and optimize topology layout, being blended for casting sand especially precoated sand is particularly effective.
First mixed disk of the invention, for being blended equipment, it is described be blended equipment refer to use including stirring or spreading or The equipment that the means progress fragmentary material that person's stirring is combined with spreading is blended, the first mixed disk include just mixing driving mechanism, just mixing Transmission shaft and the rotating disc being installed on just mixed transmission shaft, the just mixed disk, which is mounted as a whole on, described is blended equipment Zhu Hun mechanism In the operating condition, driving mechanism band is just mixed for tentatively being mixed to the material by being blended the supply of equipment feed inlet in top Dynamic just mixed transmission shaft rotation is blended the different steering of equipment Zhu Hun mechanism or different from described to provide for the rotating disc Revolving speed.First mixed disk of the invention can carry out material just to mix, due to being independent drive due to being mounted in above Zhu Hun mechanism It is dynamic, it is different relative to using a separate transmission axis to drive in traditional technology using the revolving speed different from Zhu Hun mechanism and steering The mode of working-blade more effectively can be such that material dispersion mixes, improve mechanical effect.
The rotating disc at least two being installed on the just mixed transmission shaft, preferably two or three, be in different levels It is arranged above and below, size increments, rotating disc is conveniently of circular shape.First mixed disk of the invention is various sizes of more due to using Grade rotating disc can make material, also successively by repeatedly mixing, further increase mixed effect during first mixed.
Above-mentioned rotating disc at least upper surface is by the inner sunken face structure of outer circumferential central smoothing transition.The design can change The contact angle of kind material and rotating disc, keeps its movement more complicated, corresponding dispersion effect is more preferable.
When the rotating disc being installed on the just mixed transmission shaft is two, the outer profile diameter of first order rotating disc is preferred It is the 35~70% of second level rotating disc outer profile diameter.
Specifically, the above-mentioned equipment that is blended is sand mixer, which has main mixed storehouse, and main mixed storehouse top installation is more than two Feed inlet can be used to supply different types of molding sand such as fresh sand and old sand, it can also be used to while supplying molding sand and binder And auxiliary material, main storehouse inner upper of mixing install first mixed disk of the invention, just mixed driving mechanism includes motor, gearbox, first mixed biography Moving axis passes through main mixed the top of the warehouse and is connected with driving mechanism, and Zhu Hun mechanism is installed in main mixed orlop portion or middle part and bottom, and the master is mixed Mechanism include be mounted on main mixed storehouse side or bottom or side and the master of bottom mixes driving mechanism and main mixed transmission shaft, and The work paddle or active wheel being mounted on main mixed transmission shaft, the means combined using stirring or spreading or stirring with spreading It carries out molding sand to be blended, the outlet of the feed inlet is towards the first order rotating disc of just mixed disk.
Dedicated feeding port can be set at the above-mentioned middle part for being blended the mixed storehouse of equipment master or lower part, when for supplying binder to molding sand And/or when curing agent, in the middle part of main mixed storehouse or lower part can be passed through only by the feed inlet dispensing molding sand aggregate on main mixed storehouse top Dedicated feeding port supply binder and/or curing agent, which can largely reduce the workload and work of Zhu Hun mechanism Make the time.
Above-mentioned just mixed disk and Zhu Hun mechanism are controlled using unified logic control element, and distribution is negative according to actual needs Lotus, the transmission parameter and operation timing of both accurate control.
Beneficial effects of the present invention:
1, first mixed disk of the invention can carry out material just to mix, greatly improve due to being mounted in above Zhu Hun mechanism It is blended effect and is blended efficiency;
2, first mixed disk of the invention can use the revolving speed different from Zhu Hun mechanism and steering, phase due to being independent driving For using a separate transmission axis to drive the mode of different operating blade in traditional technology, it can more effectively make material dispersion Mixing reduces main mixed load and working time, the design do not increase energy consumption not only, improve instead simultaneously because just mixed Mechanical effect;
3, first mixed disk of the invention uses various sizes of multistage rotating disc, and material can be made also first during first mixed Afterwards by repeatedly mixing, mixed effect is further increased;
4, it sets at least upper surface of rotating disc to by the inner sunken face structure of outer circumferential central smoothing transition, purpose It is the contact angle for improving material and rotating disc, keeps its movement more complicated, corresponding dispersion effect is more preferable;
5, the dimension scale for rationally designing rotating discs at different levels can be such that dynamic process described in and assists at above-mentioned 3rd point at the 4th point Same-action makes dispersion and mixed effect reach best together;
6, the equipment that is blended of the invention is sand mixer, is suitble to prepare the casting sand of various complicated formulas, also adapt to different Molding sand hybrid mode, such as the mixing of fresh sand and old sand, the mixing of different molding sand aggregates, molding sand aggregate and binder or auxiliary The mixing of material;
7, when preparation has the common sand or precoated sand of binder, the prior art would generally be using different a variety of It is blended equipment and material just mix, using sand mixer of the invention, since under the action of first mixed disk, molding sand aggregate is A degree of dispersion mixing has been obtained, dedicated feeding port supply binder can have been set at the middle part or lower part for being blended the mixed storehouse of equipment master And/or curing agent etc., which can largely reduce workload and the working time of Zhu Hun mechanism, decrease just mixed machine The work load of structure;
8, be blended equipment using of the invention, can scientific distribution load according to actual needs, individually designed just mixed machine The mechanical load and power of structure and Zhu Hun mechanism, and the transmission parameter and fortune both accurately controlled by unified logic control element Turn timing.
Detailed description of the invention
By reading the following detailed description of the preferred embodiment, various other advantages and benefits are common for this field Technical staff will become clear.The drawings are only for the purpose of illustrating a preferred embodiment, and is not considered as to the present invention Limitation.And throughout the drawings, the same reference numbers will be used to refer to the same parts.In the accompanying drawings:
Fig. 1 is the specific embodiment structural schematic diagram that multistage of the invention just mixes disk;
Fig. 2 is multistage of the invention just mixed disk rotating disc and traditional single stage plane rotary disc working state schematic representation;
Fig. 3 is the sand mixer structural schematic diagram using multistage just mixed disk of the invention;
Fig. 4 is that the multistage of another embodiment of the present invention just mixes the drive mechanism schematic diagram of disk;
Fig. 5 is that the multistage of third embodiment of the invention just mixes the drive mechanism schematic diagram of disk.
Specific embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although showing this public affairs in attached drawing The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here The mode of applying is limited.It is to be able to thoroughly understand the disclosure on the contrary, providing these embodiments, and can be by this public affairs The range opened is fully disclosed to those skilled in the art.
The invention will be further described with reference to the accompanying drawings and examples.
Embodiment 1:
As shown in Figure 1, the present embodiment is second level just mixed disk, including just mixes driving mechanism 1, just mixed transmission shaft 2 and be installed on Same root just mixes the first order rotating disc 3 and second level rotating disc 4 of synchronously control on transmission shaft, in this embodiment, rotating disc Shape is circle, and the upper surface in each rotating disc section is by the inner sunken face structure of outer circumferential central smoothing transition, Ye Jizhuan Moving plate is integrally in the disk dress of indent, and diameter R1 is preferably diameter at 4 outer of second level rotating disc at the outer of first order rotating disc 3 The 35~70% of R2, it is best to be slightly above 50%, such as 55%.
As shown in Fig. 2, left is that the second level of the present embodiment just mixes disk working condition, the right side is the work of traditional single stage plane rotary disc State, the first mixed driving mechanism 1 of the second level of the present embodiment just mixed disk drive just mixed transmission shaft 2 rotate, partial material first falls in the On level-one rotating disc 3, after fall on second level rotating disc 4, by curved face contact, rebound or circle round along different angle, significantly Improve dispersion and mixed effect.
It is readily appreciated that, just mixed disk by increasing rotating disc quantity can also be modified as three-level just mixed disk or more to above-mentioned second level Multistage just mixed disk.
As shown in figure 3, the present embodiment is to be mounted with that above-mentioned second level just mixes the sand mixer of disk, which has main mixed storehouse 5, Three feed inlets 6 are installed on main mixed storehouse top, and main mixed 5 inner upper of storehouse installs first mixed disk of the invention, and just mixed driving mechanism 1 can be with Variable-frequency motor is selected, just mixed transmission shaft 2 passes through main mixed the top of the warehouse and is connected with first mixed driving mechanism 1, and Zhu Hun mechanism includes being mounted on Longitudinal rabbling mechanism of main mixed 5 bottom of storehouse, the longitudinal direction rabbling mechanism include main mixed driving mechanism 7 and the mixed transmission shaft 8 of longitudinal master, with And it is mounted on the stirring rod 9 with blade on longitudinal main mixed transmission shaft 8.
In a preferred embodiment, the middle part in storehouse is mixed in mulling owner or lower part also is provided with dedicated feeding port 10.
In another preferred embodiment, hammer stirring rod 11 is also equipped with above the stirring rod 9 with blade.
In another preferred embodiment, Zhu Hun mechanism further includes the lateral rabbling mechanism for being mounted on main mixed 5 side of storehouse, the cross Include the working-blade 13 that laterally master mixes transmission shaft 12 and is mounted on laterally main mixed transmission shaft 12 to rabbling mechanism, laterally stirs The transmission shaft for mixing mechanism also drives (not shown) by independent driving mechanism.
In conjunction with Fig. 3 as can be seen that the working principle of the sand mixer are as follows: just mixed disk is mounted as a whole on mulling owner and mixes mechanism Top, for tentatively being mixed to the material supplied by mulling machine inlet, the outlet of three feed inlets 6 in top is towards just The first order rotating disc 3 of mixed disk, three feed inlets 6 can be used to the different types of molding sand of weight feed such as fresh sand and old sand, It can also be used for supplying molding sand and binder and auxiliary material simultaneously, in the operating condition, just mixed driving mechanism 1 drives just mixed transmission shaft 2 rotations mix the different steering of mechanism or different revolving speeds from mulling owner to provide for rotating disc, just mixed disk and Zhu Hun mechanism It is controlled using unified logic control element 14, according to actual needs distribution load, the transmission parameter of both accurate control With operation timing.
In a preferred embodiment, since the middle part or lower part of mixing storehouse in mulling owner are equipped with dedicated feeding port 10, when When for supplying binder and/or curing agent to molding sand, the 6 dispensing molding sand aggregate of feed inlet on storehouse top can be only mixed by master, And supplying binder and/or curing agent, which by the dedicated feeding port 10 of in the middle part of main mixed storehouse or lower part can largely subtract The workload of Shao Zhuhun mechanism and working time.
Embodiment 2:
As the improvement for just mixing disk to the present invention, in this embodiment it is possible to which being arranged two or more is located on the same floor grade First order rotating disc 3, and each first order rotating disc 3 is with the revolving speed and divertical motion different from second level rotating disc 4, such as It shown in Fig. 4, may be accomplished by being sequentially connected: originally mixing transmission shaft and be divided into an initiative drive shaft and several Slave drive axis, each first order rotating disc 3 have slave drive axis independent, and shaft end connects driven gear 15, the The initiative drive shaft shaft end of second level rotating disc 4 connects driving gear 16, initiative drive shaft band under the driving of first mixed driving mechanism 1 Dynamic driving gear 16 rotates, and driving gear 16 drives driven gear 15 to rotate, and driven gear 15 drives the rotation of slave drive axis, most The movement of all rotating discs is realized eventually.
The embodiment other than diameter R1 is suitably turned down relative to embodiment 1 at the outer of each first order rotating disc 3, Its structure includes that sand mixer structure is same as Example 1, is calculated by optimization, diameter at the outer of each first order rotating disc 3 R1 is preferably 25~60% of diameter R2 at 4 outer of second level rotating disc, especially more preferably with 35-45%.
Embodiment 3:
It is different from embodiment 2, as the improvement for just mixing disk to the present invention, in this embodiment it is possible to not increasing new axis The friction speed control that first order rotating disc 3 and second level rotating disc 4 are realized in the case where position, as shown in figure 5, it can be by with lower section Formula realizes transmission connection: originally mixed transmission shaft, which is divided into, is actively driven inner shaft and slave drive outer shaft, and second level rotating disc 4 connects It is actively driven inner shaft, first order rotating disc 3 connects slave drive outer shaft, it is actively driven inner shaft shaft end connection driving gear 16, from Dynamic transmission outer shaft shaft end connects gear ring 17, is actively driven inner shaft and drives 16 turns of driving gear under the driving of first mixed driving mechanism 1 Dynamic, driving gear 16 drives gear ring 17 to rotate by intermediate gear 18, and gear ring 17 drives the rotation of slave drive outer shaft, final to realize The movement of the friction speed of first order rotating disc 3 and second level rotating disc 4.
The embodiment other structures include that sand mixer structure is same as Example 1.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art, It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim Subject to enclosing.

Claims (6)

1. a kind of just mixed disk, for being blended equipment, the equipment that is blended refers to using including stirring or spreading or stirring The means combined with spreading carry out the equipment that fragmentary material is blended, and the just mixed disk includes just mixed driving mechanism, just mixed transmission Axis and the rotating disc being installed on just mixed transmission shaft, the just mixed disk are mounted as a whole on the upper of the Zhu Hun mechanism for being blended equipment Side, for tentatively being mixed to the material of the feed inlet supply by being blended equipment, the feed inlet for being blended equipment is installation Above the rotating disc and outlet towards the rotating disc feed inlet, it is characterised in that: be installed on the just mixed transmission shaft Rotating disc at least two, be arranged above and below in different levels, size increments, in the operating condition, just mixed driving mechanism drives Just mixed transmission shaft rotation is blended the different steering of equipment Zhu Hun mechanism or different turns from described to provide for the rotating disc Speed, the rotation disk shape are circle, and the rotating disc at least upper surface is by the inner sunken face of outer circumferential central smoothing transition Structure makes material rebound or circle round along different angle.
2. just mixed disk according to claim 1, it is characterised in that: the rotating disc being installed on the just mixed transmission shaft is two A or three, mounting means is to be co-axially mounted.
3. just mixed disk according to claim 1, it is characterised in that: just mixed transmission shaft includes an initiative drive shaft and several A slave drive axis, each first order rotating disc have a slave drive axis independent, and shaft end connects driven gear, and second The initiative drive shaft shaft end of grade rotating disc connects driving gear, and initiative drive shaft drives actively under the driving of first mixed driving mechanism Gear rotation, driving gear drive driven gear rotation, and driven gear drives the rotation of slave drive axis, finally realizes each first Grade rotating disc is all with the revolving speed and divertical motion different from second level rotating disc.
4. just mixed disk according to claim 1, it is characterised in that: the rotating disc being installed on the just mixed transmission shaft is two A, just mixed transmission shaft includes actively being driven inner shaft and slave drive outer shaft, and second level rotating disc, which connects, is actively driven inner shaft, and first Grade rotating disc connects slave drive outer shaft, is actively driven inner shaft shaft end connection driving gear, slave drive outer shaft shaft end tooth connection Circle is actively driven inner shaft and drives driving gear rotation under the driving of first mixed driving mechanism, and driving gear passes through intermediate gear band Dynamic ring gear against rotation, gear ring drive the rotation of slave drive outer shaft, the final friction speed for realizing first order rotating disc and second level rotating disc Movement.
5. a kind of sand mixer comprising feed inlet, main mixed storehouse and Zhu Hun mechanism, it is characterised in that: pacify in main mixed storehouse inner upper It is described mutually to be tied using including stirring or spreading or stirring with spreading equipped with the described in any item just mixed disks of claim 1-4 The means of conjunction carry out fragmentary material to be blended being to mix mechanism for implementing by the master, and the Zhu Hun mechanism is mounted on the master and mixes orlop Portion or middle part and bottom, the just mixed disk and the Zhu Hun mechanism are controlled using unified logic control element, according to Distribution load is actually needed, controls the transmission parameter and operation timing of the two.
6. sand mixer according to claim 5, it is characterised in that: mix the middle part in storehouse in mulling owner or lower part sets dedicated send Material mouth, to be used for when supplying binder and/or curing agent to molding sand, by dedicated feeding port supply binder and/or admittedly Agent, and only pass through the feed inlet dispensing molding sand aggregate on main mixed storehouse top.
CN201710173182.6A 2017-03-22 2017-03-22 A kind of first mixed disk of multistage for being blended equipment Expired - Fee Related CN106862483B (en)

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Application Number Priority Date Filing Date Title
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CN106862483B true CN106862483B (en) 2019-07-09

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188344B (en) * 2018-01-30 2023-01-06 共享智能装备有限公司 Integrated sand supply system that 3D printer was used
CN113502217A (en) * 2021-07-22 2021-10-15 深圳市德润生物质投资有限公司 Operation system and time sequence of semi-dry type stirring equipment of large-scale straw biogas project

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EP0343272B1 (en) * 1988-05-26 1992-08-05 Pohl Giessereitechnik Method of and installation for regeneration of returned sand of foundry
ES2205984B1 (en) * 2001-08-06 2005-07-16 Proyectos De Macheria, S.L. Fabricator of chemical foundry mold sand includes mixer, and ingredient feed systems for agitated mixing chamber with automatic control
CN103978153B (en) * 2014-06-04 2016-01-13 无锡锡南铸造机械股份有限公司 Primary-secondary type face floor sand flow mixer
CN204094044U (en) * 2014-09-25 2015-01-14 阜阳安固锅炉压力容器制造有限公司 A kind of rotation mixing device
CN205437017U (en) * 2015-12-03 2016-08-10 重庆柳开机械铸造有限公司 Roller mill of sediment outflow fast
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CN206794659U (en) * 2017-03-22 2017-12-26 上海魁殊自动化科技有限公司 A kind of multistage for being used to be blended equipment just mixes disk

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Granted publication date: 20190709