CN106853454B - Discarded tobacco leaf fragmentation and classification utilization device - Google Patents
Discarded tobacco leaf fragmentation and classification utilization device Download PDFInfo
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- CN106853454B CN106853454B CN201510906818.4A CN201510906818A CN106853454B CN 106853454 B CN106853454 B CN 106853454B CN 201510906818 A CN201510906818 A CN 201510906818A CN 106853454 B CN106853454 B CN 106853454B
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- vibrating screen
- disc vibrating
- stage disc
- tobacco
- crushing
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 95
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 95
- 238000013467 fragmentation Methods 0.000 title abstract description 10
- 238000006062 fragmentation reaction Methods 0.000 title abstract description 10
- 239000002699 waste material Substances 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 14
- 239000000779 smoke Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003860 storage Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacture Of Tobacco Products (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention provides a waste tobacco leaf fragmentation, classification and utilization device, which comprises a cache cabinet, a crushing device, a cyclone separator and a classification device, wherein the cache cabinet is provided with a storage space; the buffer cabinet is connected with the crushing device through a lifter; a discharge port of a discharge channel of the crushing device is connected with a feed port of the cyclone separator; the classification device mainly comprises a vibrating machine, a first-stage disc vibrating screen, a second-stage disc vibrating screen and a third-stage disc vibrating screen, wherein the first-stage disc vibrating screen, the second-stage disc vibrating screen and the third-stage disc vibrating screen are arranged on the vibrating machine from top to bottom; the side edges of the first-stage disc vibrating screen, the second-stage disc vibrating screen and the third-stage disc vibrating screen are respectively connected with a discharge port for discharging tobacco leaves on the corresponding disc vibrating screens; the discharge port of the cyclone separator is positioned right above the first-stage disc vibrating screen. Through this abandonment tobacco leaf fragmentation classification utilizes device can improve abandonment tobacco leaf utilization ratio, reduces tobacco leaf redrying enterprise manufacturing cost.
Description
Technical Field
The invention relates to the field of tobacco processing, in particular to a waste tobacco leaf fragmentation and classification utilization device.
Background
During normal processing production of tobacco redrying enterprises, according to the processing technological requirements of the Chinese tobacco company, the tobacco redrying processing is generally carried out by raw tobacco selection or direct spreading and untying procedures, and in the selection and spreading processes, in order to ensure the technological quality, workers must strictly follow the operating procedures to pick out unqualified tobacco leaves such as green and miscellaneous tobacco leaves, oil pressing, burning, mildew and the like. In terms of a processing batch, the removal amount is not too large, tobacco leaves which are not directly used by tobacco leaf producing area companies and middle tobacco companies are generally signed, approved and abandoned, and paid and entrusted redrying enterprises destroy the tobacco leaves on the spot according to a proprietary inner tube program, and the redrying enterprises not only need to deal with the relationship with villagers, environmental protection and governments in the destroying process, but also need to carry out a series of tedious work of paying transportation fees, escort, inner tube field reimbursement and fire safety guarantee. If the redrying processing line is used for processing, the effect of fragmentation utilization can be achieved, but two problems exist, namely, the redrying production line is occupied, and production resources are occupied; secondly, the profit rate of the product is low by the production line, and the energy consumption, the labor cost and the management cost are too high due to the production line.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention provides a device for sorting and utilizing shredded waste tobacco leaves, which is used for solving the above-mentioned technical problems in the prior art.
In order to achieve the above and other related purposes, the invention provides a waste tobacco leaf fragmentation, classification and utilization device, which comprises a cache cabinet, a crushing device, a cyclone separator and a classification device which are connected in sequence; the buffer cabinet is connected with the crushing device through a lifting machine.
The crushing device mainly comprises: the tobacco shred crushing machine comprises a tobacco shred crushing machine shell, a fan impeller, a rotating wheel and a motor, wherein the fan impeller and the rotating wheel are both contained in the tobacco shred crushing machine shell, the fan impeller and the rotating wheel are both arranged on a rotating shaft, and one end of the rotating shaft is connected with a motor belt pulley through a belt; a plurality of threshing knives are uniformly arranged on the outer wall of the rotating wheel, a U-shaped mesh screen and a smoke collection blade groove are sequentially arranged below the rotating wheel, the smoke collection blade groove is connected with a discharge pipeline which is arranged in the side wall of the smoke crusher shell in a penetrating manner, and a discharge hole of the discharge pipeline is opposite to the center of the fan impeller; a feeding channel and a discharging channel are arranged at the top of the shell of the tobacco chopper, a feeding hole of the feeding channel is connected with a discharging hole of the elevator, a discharging hole of the feeding channel is over against the top of the rotating wheel, a feeding hole of the discharging channel is over against the top of the fan impeller, and a discharging hole of the discharging channel is connected with a feeding hole of the cyclone separator; the classification device mainly comprises a vibrating machine, a first-stage disc vibrating screen, a second-stage disc vibrating screen and a third-stage disc vibrating screen, wherein the first-stage disc vibrating screen, the second-stage disc vibrating screen and the third-stage disc vibrating screen are arranged on the vibrating machine from top to bottom; the side edges of the first-stage disc vibrating screen, the second-stage disc vibrating screen and the third-stage disc vibrating screen are respectively connected with a discharge port for discharging tobacco leaves on the corresponding disc vibrating screens; the discharge port of the cyclone separator is positioned right above the first-stage disc vibrating screen; the mesh diameter of the first-stage disc vibrating screen is larger than 1mm, the mesh diameter of the second-stage disc vibrating screen is 0.38 mm-1 mm, and the mesh diameter of the third-stage disc vibrating screen is smaller than 0.38 mm.
Furthermore, a discharger is arranged on the discharge channel.
Further, sorter is still including the feeder hopper of invering, the feeder hopper is located directly over the one-level disc shakes the sieve, the feeder hopper with the discharging channel discharge gate passes through the hose connection and connects.
Further, be equipped with material band conveyer in the buffer memory cabinet, material band conveyer slope is arranged, just material band conveyer high-end with the lifting machine links to each other.
Further, the included angle between the material belt conveyor and the horizontal plane is 11-12 degrees.
Furthermore, an observation window is arranged on the feeding channel.
As described above, the device for crushing, classifying and utilizing the waste tobacco leaves of the present invention has the following beneficial effects:
the waste tobacco leaf fragmentation, classification and utilization device comprises a cache cabinet, a crushing device, a cyclone separator and a classification device which are sequentially connected; the buffer cabinet is connected with the crushing device through a lifter; the lifter conveys the waste tobacco leaves stored in the cache cabinet to the crushing device, the waste tobacco leaves are crushed by a beater of the crushing device, the crushed waste tobacco leaves enter the cyclone separator, the tobacco stems are removed by the cyclone separator, the crushed tobacco leaves with the tobacco stems removed enter the classifying device, and the disc vibrating screen of the classifying device divides the crushed tobacco leaves into tobacco flakes with the length of more than 1mm, tobacco flakes with the length of 0.38-1 mm and tobacco powder with the length of less than 0.38mm and discharges the tobacco flakes through a discharge port respectively; the tobacco flakes with the length of more than 1mm and the tobacco flakes with the length of 0.38 mm-1 mm have use value; therefore, the waste tobacco leaf smashing, classifying and utilizing device can improve the utilization rate of waste tobacco leaves and reduce the production cost of tobacco leaf redrying enterprises.
Drawings
Fig. 1 is a front view of a waste tobacco shredding, sorting and utilizing apparatus according to the present invention.
Fig. 2 is a side view of a waste tobacco shredding, sorting and utilizing apparatus according to the present invention.
Fig. 3 is an assembly diagram of the buffer cabinet and the elevator according to the present invention.
Fig. 4 shows a front view of the crushing plant according to the invention.
Fig. 5 shows a side view of the crushing plant according to the invention.
FIG. 6 shows an assembly of the cyclone separator and the sorting device according to the invention.
Fig. 7 is a front view of the sorting apparatus of the present invention.
Fig. 8 is a top view of the sorting apparatus of the present invention.
Description of the element reference numerals
1 buffer storage cabinet 2 crushing device
11 material band conveyer 21 shredded tobacco machine casing
3 cyclone 211 feed channel
4 sorting device 212 discharge channel
41 vibrator 22 fan impeller
42 first-level disc vibrating screen 23 rotating wheel
43 two-stage disc vibrating screen 24 motor
44 three-stage disc vibrating screen 25 beating knife
26U-shaped mesh screen with 45 discharge openings
5 lifting machine 27 smoke-collecting blade groove
6 discharger 28 discharge pipeline
7 flexible connecting pipe 9 observation window
8 hopper
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
It should be noted that the drawings provided in the present embodiment are only for illustrating the basic idea of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
As shown in fig. 1 and 2, the invention provides a waste tobacco leaf fragmentation, classification and utilization device, which comprises a buffer cabinet 1, a crushing device 2, a cyclone separator 3 and a classification device 4 which are connected in sequence; the cache cabinet 1 is connected with the crushing device 2 through a hoisting machine 5, and a hoisting belt of the hoisting machine 5 is provided with rake teeth, as shown in fig. 3.
With reference to fig. 4 and 5, the crushing device 2 mainly comprises: the device comprises a tobacco shredder housing 21, a fan impeller 22, a rotating wheel 23 and a motor 24, wherein the fan impeller 22 and the rotating wheel 23 are all accommodated in the tobacco shredder housing 21, the fan impeller 22 and the rotating wheel 23 are all arranged on a rotating shaft, and one end of the rotating shaft is connected with a belt pulley of the motor 24 through a belt; a plurality of threshing knives 25 are uniformly arranged on the outer wall of the rotating wheel 23, a U-shaped mesh screen 26 and a tobacco leaf collecting groove 27 are sequentially arranged below the rotating wheel 23, the tobacco leaf collecting groove 27 is connected with a discharge pipeline 28 and penetrates through the side wall of the tobacco crusher shell 21, and a discharge hole of the discharge pipeline 28 is opposite to the center of the fan impeller 22; the top of the smoke crusher shell 21 is provided with a feeding channel 211 and a discharging channel 212, a feeding hole of the feeding channel 211 is connected with a discharging hole of the elevator 5, as shown in fig. 1, a discharging hole of the feeding channel 211 is opposite to the top of the rotating wheel 23, a feeding hole of the discharging channel 212 is opposite to the top of the fan impeller 22, and a discharging hole of the discharging channel 212 is connected with a feeding hole of the cyclone separator 3. Preferably, the feeding channel 211 is provided with a viewing window 9. The observation window 9 is convenient for workers to monitor the feeding condition in real time under the condition of no shutdown. Preferably, the discharging channel 212 is provided with a discharger 6, and the discharge port of the discharging channel 212 is connected with an inverted hopper 8 through a flexible connecting pipe 7.
Referring to fig. 7 and 8, the sorting device 4 mainly includes a shaker 41, and a primary disc vibrating screen 42, a secondary disc vibrating screen 43 and a tertiary disc vibrating screen 44 which are arranged on the shaker 41 from top to bottom; the side edges of the first-stage disc vibrating screen 42, the second-stage disc vibrating screen 43 and the third-stage disc vibrating screen 44 are respectively connected with a discharge opening 45 for discharging tobacco leaves on the corresponding disc vibrating screens; preferably, the vertical projections of the three discharge openings 45 are located on the same circumference and are evenly distributed. The discharge hole of the cyclone separator 3 is positioned right above the first-stage disc vibrating screen 42; preferably, sorter 4 still includes the feeder hopper 8 of inversion, feeder hopper 8 is located directly over one-level disc shakes sieve 42, feeder hopper 8 with discharging channel 212 discharge gate passes through flexible coupling pipe 7 and connects. The mesh diameter of the first-stage disc vibrating screen 42 is larger than 1mm, the mesh diameter of the second-stage disc vibrating screen 43 is 0.38 mm-1 mm, and the mesh diameter of the third-stage disc vibrating screen 44 is smaller than 0.38 mm. The disc vibrating screen of the sorting device 4 can divide the broken tobacco leaves into tobacco flakes with the length of more than 1mm, tobacco flakes with the length of 0.38 mm-1 mm and tobacco powder with the length of less than 0.38 mm; the tobacco flakes with the length of more than 1mm and the tobacco flakes with the length of 0.38 mm-1 mm have use value.
Be equipped with material band conveyer 2 in the buffer memory cabinet 1, material band conveyer 2 inclines to arrange, just 2 high-end of material band conveyer with lifting machine 5 links to each other. Preferably, the included angle between the material belt conveyor 2 and the horizontal plane is 11-12 degrees, as shown in fig. 1 and fig. 3.
Referring to fig. 1, 4, 5 and 6, in operation, the material belt conveyor 2 continuously conveys the waste tobacco leaves to the feeding hole of the elevator 5, the elevator 5 lifts the waste tobacco leaves into the feeding channel 211 of the crushing device 2, and in the process that the elevator 5 lifts the waste tobacco leaves, the elevator 5 can utilize the rake teeth of the lifting belt to uniformly convey the waste tobacco leaves and quantitatively supply the waste tobacco leaves to the feeding channel 211 of the crushing device 2. The waste tobacco leaves fall on the rotating wheel 23 through the feeding channel 211, the belt motor 24 wheel drives the rotating wheel 23 to rotate through a belt, the threshing knife 25 rotates along with the rotating wheel 23, the threshing knife 25 can crush the waste tobacco leaves in the rotating process, and the length of the crushed waste tobacco leaves is in the main range of 1mm-9 mm; the crushed waste tobacco leaves fall into a U-shaped mesh screen 26 below the rotating wheel 23, and after being screened by the U-shaped mesh screen 26, the crushed waste tobacco leaves fall into a tobacco leaf collecting groove 27; the crushed waste tobacco leaves enter the discharging channel 212 through the discharging pipeline 28; the shredded waste tobacco leaves are then fed through the outfeed channel 212 to the cyclone separator 3, the cyclone separator 3 removes the stems, and the shredded tobacco leaves with stems removed are then fed into the sorting device 4. Under the action of the vibrator 41, the first-stage disc vibrating screen 42, the second-stage disc vibrating screen 43 and the third-stage disc vibrating screen 44 vibrate continuously, and the first-stage disc vibrating screen 42, the second-stage disc vibrating screen 43 and the third-stage disc vibrating screen 44 divide the crushed tobacco leaves with the tobacco stems removed into three specifications and discharge the tobacco leaves through corresponding discharge openings 45. The tobacco flakes with the length of more than 1mm and the tobacco flakes with the length of 0.38 mm-1 mm have use values, so that the utilization rate of waste tobacco leaves is improved, and the production cost of tobacco leaf redrying enterprises is reduced.
In conclusion, the waste tobacco leaf fragmentation and classification utilization device can improve the utilization rate of waste tobacco leaves and reduce the production cost of tobacco leaf redrying enterprises. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. The waste tobacco leaf smashing, classifying and utilizing device is characterized by comprising a cache cabinet (1), a smashing device (2), a cyclone separator (3) and a classifying device (4) which are sequentially connected; the buffer cabinet (1) is connected with the crushing device (2) through a lifter (5), and rake teeth are arranged on a lifting belt of the lifter (5);
the crushing device (2) mainly comprises: the tobacco shred crushing machine comprises a tobacco shred crushing machine shell (21), a fan impeller (22), a rotating wheel (23) and a motor (24), wherein the fan impeller (22) and the rotating wheel (23) are all contained in the tobacco shred crushing machine shell (21), the fan impeller (22) and the rotating wheel (23) are all installed on a rotating shaft, and one end of the rotating shaft is connected with a belt pulley of the motor (24) through a belt; a plurality of threshing knives (25) are uniformly arranged on the outer wall of the rotating wheel (23), a U-shaped mesh screen (26) and a smoke collection blade groove (27) are sequentially arranged below the rotating wheel (23), the smoke collection blade groove (27) is connected with a discharge pipeline (28) which is arranged in the side wall of the tobacco crusher shell (21) in a penetrating manner, and a discharge hole of the discharge pipeline (28) is right opposite to the center of the fan impeller (22); a feeding channel (211) and a discharging channel (212) are arranged at the top of the tobacco crushing machine shell (21), a feeding hole of the feeding channel (211) is connected with a discharging hole of the lifting machine (5), a discharging hole of the feeding channel (211) is opposite to the top of the rotating wheel (23), and an observation window (9) is arranged on the feeding channel (211); the feeding hole of the discharging channel (212) is opposite to the top of the fan impeller (22), and the discharging hole of the discharging channel (212) is connected with the feeding hole of the cyclone separator (3); the classification device (4) mainly comprises a vibrating machine (41), and a primary disc vibrating screen (42), a secondary disc vibrating screen (43) and a tertiary disc vibrating screen (44) which are arranged on the vibrating machine (41) from top to bottom; the sides of the first-stage disc vibrating screen (42), the second-stage disc vibrating screen (43) and the third-stage disc vibrating screen (44) are respectively connected with a discharge opening (45) for discharging tobacco leaves on the corresponding disc vibrating screens; the discharge hole of the cyclone separator (3) is positioned right above the first-stage disc vibrating screen (42); the mesh diameter of the first-stage disc vibrating screen (42) is larger than 1mm, the mesh diameter of the second-stage disc vibrating screen (43) is 0.38 mm-1 mm, and the mesh diameter of the third-stage disc vibrating screen (44) is smaller than 0.38 mm.
2. The device for crushing, classifying and utilizing the waste tobacco leaves according to claim 1, wherein: and a discharger (6) is arranged on the discharge channel (212).
3. The device for crushing, classifying and utilizing the waste tobacco leaves according to claim 1, wherein: sorter (4) is still including feeder hopper (8) of invering, feeder hopper (8) are located directly over one-level disc shakes sieve (42), feeder hopper (8) with discharging channel (212) discharge gate passes through flexible coupling pipe (7) and connects.
4. The device for crushing, classifying and utilizing the waste tobacco leaves according to claim 1, wherein: be equipped with material band conveyer (11) in buffer memory cabinet (1), material band conveyer (11) slope is arranged, just material band conveyer (11) high-end with lifting machine (5) link to each other.
5. The device for crushing, classifying and utilizing the waste tobacco leaves according to claim 4, wherein: the included angle between the material belt conveyor (11) and the horizontal plane is 11-12 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510906818.4A CN106853454B (en) | 2015-12-09 | 2015-12-09 | Discarded tobacco leaf fragmentation and classification utilization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510906818.4A CN106853454B (en) | 2015-12-09 | 2015-12-09 | Discarded tobacco leaf fragmentation and classification utilization device |
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| Publication Number | Publication Date |
|---|---|
| CN106853454A CN106853454A (en) | 2017-06-16 |
| CN106853454B true CN106853454B (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510906818.4A Active CN106853454B (en) | 2015-12-09 | 2015-12-09 | Discarded tobacco leaf fragmentation and classification utilization device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1133529A (en) * | 1997-07-15 | 1999-02-09 | Nkk Corp | Method for sorting granulated slag of waste melting furnace |
| CN101019688A (en) * | 2007-03-16 | 2007-08-22 | 中国烟草总公司郑州烟草研究院 | Method of raising the homogeneity of stalk shreds |
| CN101420874A (en) * | 2006-02-14 | 2009-04-29 | 日本烟草产业株式会社 | Cut tobacco raw material feeder for cigarette making machine |
| KR20130032063A (en) * | 2011-09-22 | 2013-04-01 | 주식회사 케이티앤지 | Vein mixture reprocessing device and method of reprocessing vein mixture |
| CN203343160U (en) * | 2013-06-19 | 2013-12-18 | 上海细村粉体技术有限公司 | Recovery system of waste printed circuit board |
-
2015
- 2015-12-09 CN CN201510906818.4A patent/CN106853454B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1133529A (en) * | 1997-07-15 | 1999-02-09 | Nkk Corp | Method for sorting granulated slag of waste melting furnace |
| CN101420874A (en) * | 2006-02-14 | 2009-04-29 | 日本烟草产业株式会社 | Cut tobacco raw material feeder for cigarette making machine |
| CN101019688A (en) * | 2007-03-16 | 2007-08-22 | 中国烟草总公司郑州烟草研究院 | Method of raising the homogeneity of stalk shreds |
| KR20130032063A (en) * | 2011-09-22 | 2013-04-01 | 주식회사 케이티앤지 | Vein mixture reprocessing device and method of reprocessing vein mixture |
| CN203343160U (en) * | 2013-06-19 | 2013-12-18 | 上海细村粉体技术有限公司 | Recovery system of waste printed circuit board |
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| CN106853454A (en) | 2017-06-16 |
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