CN106851866A - A kind of electrical control gear and control method for independently enduring glue machine - Google Patents
A kind of electrical control gear and control method for independently enduring glue machine Download PDFInfo
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- CN106851866A CN106851866A CN201710056194.0A CN201710056194A CN106851866A CN 106851866 A CN106851866 A CN 106851866A CN 201710056194 A CN201710056194 A CN 201710056194A CN 106851866 A CN106851866 A CN 106851866A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
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Abstract
The present invention provides a kind of electrical control gear and control method for independently enduring glue machine, including enduring glue head, base, electric furnace, glue pot and electric control system, the electric control system includes microprocessor controller, button and display unit, auditory tone cues unit and heating temperature sensor, described enduring sets motor in glue head, the power transmission shaft of the motor is connected to stir the stirring rod of donkey-hide gelatin in glue pot, the electric furnace and motor are controlled by the electric control system, be characterized in it is characterized in that, the electric control system also includes environment temperature sensor, the environment temperature sensor is connected with the microprocessor controller, the microprocessor controller includes motor control module, environment temperature detection module and heating control module.Be easy to operating personnel to select and control, effectively shorten colla corii asini cake process time, it is ensured that be brewed under varying environment temperature conditionss to endure glue cake stay in grade consistent.
Description
Technical field
The invention belongs to donkey-hide gelatin technical field of processing equipment, it is related to a kind of donkey-hide gelatin to boil apparatus control system and control method
Improvement, specifically a kind of electrical control gear and control method for independently enduring glue machine.
Background technology
Gluing equipment of enduring in the market is all large-scale to endure glue machine, it is adaptable to which donkey-hide gelatin manufacturing enterprise produces donkey-hide gelatin in batches.Ah
Glue is middle and high end health products, and the block donkey-hide gelatin of common purchase can not directly be taken, and most common method is eaten after being made as colla corii asini cake
With, this is accomplished by being processed donkey-hide gelatin, and consumer can be processed with oneself, but, because boiling donkey-hide gelatin needs certain skill, more
Many consumers still select generation to process.Donkey-hide gelatin manufacturer all can provide donkey-hide gelatin and boil service in point of sale, and current point of sale boils
What donkey-hide gelatin was used is all simple stove, and by manually boiling, not only speed is slow, and each endures the technical merit difference of glue person
The quality and mouthfeel of colla corii asini cake finished product can be had a strong impact on.With the raising of people's consumption consciousness, many high-end customers even have
Visit the demand for boiling, it is existing it is large-scale endure glue machine, because volume is too big, weight is too heavy, and cost is high, not readily portable, uncomfortable
Close and boiled in point of sale offer a small amount of donkey-hide gelatin.
It is using the glue mode of enduring for enduring gluing equipment automatically in the market：Gelatin powder, candy sugar powder, Huang are put into glue pot
Start after wine these materials and endure glue machine, heating element heater starts to heat glue pot, and agitating element starts to enter material in pot
Row stirring, then after the state for hanging flag is boiled, adds the auxiliary materials such as sesame, walnut further to stir, until completing in pot.
1. because of the influence of the external factors such as environment temperature, region, at present it is general endure glue machining making endure glue cake mouthfeel,
Aberration, curative effect quality are different, or even the problem of being burned occurs in some cases, often cause the consumer's complaint of customer.
2. due at present it is general endure glue machining the colla corii asini cake time it is long, client's stand-by period is long, donkey-hide gelatin processing
Peak period customer complaint is complained also very many.
The applicant for the current market demand have developed one kind independently endure glue machine, generally by endure glue head, base,
Electricity pottery stove, the composition such as glue pot, endure and motor and agitating device are set in glue head, simple structure, light and handy, are easy to carry, cost
It is relatively low.
Due to needing to be heated with different temperature in the different phase for enduring glue process, usual early stage fire heating high, mid-term temperature
Fire heating, later stage constant temperature insulation, endures the glue duration and degree of heating and is also required to be adjusted according to environment temperature and donkey-hide gelatin weight, therefore, independently endure glue
Machine is by manually controlling acid extraction, it is difficult to ensure that enduring colloid amount.
How a kind of electrical control gear and control method of independently enduring glue machine is designed, and solution is endured under different temperatures environment
Glue cake makes quality inconsistence problems, and the making colla corii asini cake time is significantly shortened by the control method for optimizing, and improves processing
Efficiency.This is technical problem urgently to be resolved hurrily at present.
The content of the invention
The present invention for solve prior art exist above mentioned problem, there is provided a kind of electrical control gear for independently enduring glue machine and
Control method, by optimal control method, makes mode of heating rationally, effectively shortens colla corii asini cake process time, it is ensured that in different rings
Border temperature, consistent, easy to operate, the automaticity of enduring glue cake stay in grade being even brewed under different material weight condition
It is high.
The purpose of the present invention is achieved through the following technical solutions：
It is a kind of independently to endure the electrical control gear of glue machine, including endure glue head, base, electric furnace, glue pot and electrical control
System, the electric control system includes that microprocessor controller, button and display unit, auditory tone cues unit and heating-up temperature are passed
Sensor, described enduring sets motor in glue head, the power transmission shaft of the motor is connected to stir the stirring rod of donkey-hide gelatin in glue pot,
The electric furnace and motor are controlled by the electric control system, it is characterised in that the electric control system also includes ring
Border temperature sensor, the environment temperature sensor is connected with the microprocessor controller, and the microprocessor controller includes electricity
Machine control module, environment temperature detection module and heating control module.
Improvement to above-mentioned technical proposal：Donkey-hide gelatin real time temperature probe is set on the glue pot, and the donkey-hide gelatin is warm in real time
Degree probe is connected with the microprocessor controller, and the microprocessor controller includes that donkey-hide gelatin temperature detecting module and donkey-hide gelatin weight set
Module is put, the donkey-hide gelatin temperature detecting module is used to control donkey-hide gelatin in the donkey-hide gelatin real time temperature probe detection glue pot
Real time temperature information, and send heating control module to, the donkey-hide gelatin weight setup module is used to receive in the glue pot
Donkey-hide gelatin weight information.
Further improvement to above-mentioned technical proposal：The microprocessor controller includes motor load detection module, described
Motor load detection module is used to detect the electric current or watt level of motor and then judge that the donkey-hide gelatin viscosity in the glue pot is big
It is small and whether reach extension flag state.
Further improvement to above-mentioned technical proposal：The electric furnace is infrared heating furnace or quartz tube furnace, institute
Stating infrared heating furnace includes one side heat conduction devitrified glass and infrared heating the disk week above infrared heating disk, the infrared heating disk
Enclose setting heat-insulating material.
Further improvement to above-mentioned technical proposal：Described enduring set on glue head head locking detection switch, the machine
Head locking detection switch is connected with the microprocessor controller, endures glue machine working condition, described to endure the locking of glue head, makes described stirring
The blade on rod is mixed with glue pot inner bottom surface distance less than 1mm.
Further improvement to above-mentioned technical proposal：Described enduring sets radiator fan in glue head, the radiator fan with
The microprocessor controller connection.
Above-mentioned the first control method for independently enduring glue electrical-mechanical control device, it is characterised in that the computer heating control mould
Block endures glue program including the amendment that normal temperature endures glue program and some correspondence varying environment temperature, and the control method is included such as
Lower step：
（1）Gelatin powder and partial supplementary material are put into glue pot, according to the actual environment temperature that environment temperature sensor is detected
Compare with established standardses temperature, if actual environment temperature is consistent with established standardses temperature, mark is enabled by the microprocessor controller
Quasi- temperature endures glue program, if actual environment temperature is higher or lower than established standardses temperature, is enabled by the microprocessor controller
Glue program is endured in the amendment of correspondence actual environment temperature；
（2）Startup is boiled, electric furnace heating with full power；
（3）Heating control module reaches the boiling period in donkey-hide gelatin, and control electric furnace reduction heating power is heated using warm fire,
Keep donkey-hide gelatin boiling；
（4）When donkey-hide gelatin will reach the extension flag period, control electric furnace is closed, heated using residual heat insulation；
（5）When donkey-hide gelatin reaches the extension flag period, the prompting of auditory tone cues unit playing alert tones is put into remaining auxiliary material, continues with waste heat
Heat preservation, and be stirred by stirring rod；
（6）Colla corii asini cake completes, and the colla corii asini cake that auditory tone cues unit prompting completes takes the dish out of the pot, and endures glue machine and is stopped.
Above-mentioned second control method for independently enduring glue electrical-mechanical control device, it is characterised in that the computer heating control mould
Block endures glue program including the amendment that normal temperature endures glue program and some correspondence varying environment temperature, and the control method is included such as
Lower step：
（1）Gelatin powder and partial supplementary material are put into glue pot, to donkey-hide gelatin weight setup module be input into gelatin powder weight information or
By donkey-hide gelatin weight setup module automatic weighing gelatin powder weight, the actual environment temperature detected according to environment temperature sensor with
Established standardses temperature compares, if actual environment temperature is consistent with established standardses temperature, standard is enabled by the microprocessor controller
Temperature endures glue program, if actual environment temperature is higher or lower than established standardses temperature, enables right by the microprocessor controller
The amendment of actual environment temperature is answered to endure glue program；
（2）Startup is boiled, electric furnace heating with full power；
（3）When donkey-hide gelatin in donkey-hide gelatin real time temperature probe monitors glue pot reaches boiling temperature, heating control module control electricity adds
Hot stove reduction heating power, is heated using warm fire, keeps donkey-hide gelatin boiling；
（4）By motor load detection module detect motor electric current or power, when the electric current or power of motor will reach with
When donkey-hide gelatin hangs flag state respective value, heating control module control electric furnace is closed, and is heated using residual heat insulation；
（5）The electric current or power of motor are detected by motor load detection module, when the electric current or power of motor reach and donkey-hide gelatin
When hanging flag state respective value, the prompting of auditory tone cues unit playing alert tones is put into remaining auxiliary material, continues with residual heat insulation heating,
And be stirred by stirring rod；
（6）Colla corii asini cake completes, and the colla corii asini cake that auditory tone cues unit prompting completes takes the dish out of the pot, and endures glue machine and is stopped.
Further, the present invention can also increase other miscellaneous functions, such as：It is default endure after the completion of glue wash a pot program：
Microprocessor controller includes washing a pot control module, endures after the completion of glue, endures glue shovel and is put into glue pot with spoon, is put into appropriate
Water；A pot program is washed in startup, and after program starts, electric furnace heating with full power is heated water to after colla corii asini cake is melted and stops heating,
The colla corii asini cake of remaining in glue pot is scrubbed off with cleaning hairbrush.
Present invention advantage compared with prior art and good effect are：
1st, during the heating means making colla corii asini cake of heating control module control of the present invention, according to donkey-hide gelatin characteristic, using timesharing
Duan Jiare, the glue time of enduring for boiling equipment than existing market dispensing donkey-hide gelatin at least shortens 40%, effectively improves the output of colla corii asini cake
Rate, and reduce Customer waiting time.
2nd, the present invention includes environment temperature sensor, and heating control module includes that normal temperature endures glue program and some right
The amendment of varying environment temperature is answered to endure glue program, the actual environment temperature and established standardses detected according to environment temperature sensor
Temperature compares, and selection suitably endures glue program, it is ensured that boil colla corii asini cake quality and mouthfeel comparison of coherence is good, will not be because of ground
Domain, environment temperature, donkey-hide gelatin weight and the factor such as artificial and to cause colla corii asini cake to boil effect deviation very big.
3rd, the present invention endures glue machine in working order, endures the locking of glue head, make blade in stirring rod and glue pot bottom surface away from
From less than 1mm, and mode of heating is, when donkey-hide gelatin will reach the extension flag period, to be closed by control electric furnace, is protected using waste heat
Temperature heating.So, it is not in phenomenon of being burned to boil colla corii asini cake, effectively reduces the waste of resource.
4th, the present invention is easy to operating personnel to select and control, easy for operation, high degree of automation.
Brief description of the drawings
Fig. 1 is that the structure of microprocessor controller in a kind of electrical control gear embodiment 1 for independently enduring glue machine of the invention is shown
It is intended to；
Fig. 2 is the structural representation of microprocessor controller in a kind of electrical control gear embodiment 2 for independently enduring glue machine of the invention；
Fig. 3 is a kind of control method logic diagram of electrical control gear for independently enduring glue machine of the invention；
Fig. 4 is a kind of stereogram for independently enduring glue machine of the invention；
Fig. 5 is a kind of structural representation for independently enduring infrared heating furnace and glue pot in glue machine of the invention.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing：
Referring to Fig. 1, Fig. 4, Fig. 5, a kind of embodiment 1 of the electrical control gear for independently enduring glue machine of the invention, including endure glue head
1st, base 2, electric furnace 5, glue pot 3 and electric control system.Electric control system includes microprocessor controller, button and shows
Show unit, auditory tone cues unit and heating temperature sensor.Endure and motor is set in glue head, the power transmission shaft of motor is connected to stir
Mix the stirring rod 4 of donkey-hide gelatin in glue pot.The electric furnace 5 is arranged in base 2, and motor is by the electric control system control
System, electric control system also includes environment temperature sensor, and the environment temperature sensor is connected with microprocessor controller, described
Environment temperature sensor is arranged on to be endured on glue head 1 or base 2.Microprocessor controller includes motor control module, environment temperature
Detection module and heating control module.
Specifically：The auditory tone cues unit includes phonetic storage chip and loudspeaker；The electric furnace adds for infrared
Hot stove 5 or quartz tube furnace, the infrared heating furnace 5 are included above infrared heating disk 5.2, the infrared heating disk 5.2
One side heat conduction devitrified glass 5.1 and the surrounding of infrared heating disk 5.2 set heat-insulating material 5.3.
Above-mentioned being endured set on glue head 1 head locking detection switch, and head locking detection switch is controlled with the microprocessor
Device is connected, and endures glue machine working condition, and the glue head 1 of enduring is locked, and makes blade and the inner bottom surface of glue pot 3 in the stirring rod 4
Distance is less than 1mm.
Above-mentioned enduring sets radiator fan in glue head 1, radiator fan is connected with microprocessor controller.
Referring to Fig. 2-Fig. 5, a kind of embodiment 2 of the electrical control gear for independently enduring glue machine of the invention, the present embodiment be
Donkey-hide gelatin real time temperature detection control unit and motor load detection unit are increased on the basis of embodiment 1.
Donkey-hide gelatin real time temperature detection control unit：It is that donkey-hide gelatin real time temperature probe is set on glue pot 3, donkey-hide gelatin is warm in real time
Degree probe is connected with microprocessor controller, and the microprocessor controller includes that donkey-hide gelatin temperature detecting module and donkey-hide gelatin weight set mould
Block, the donkey-hide gelatin temperature detecting module is used to receive the reality of donkey-hide gelatin in the glue pot 3 that the donkey-hide gelatin real time temperature probe is detected
Shi Wendu, and heating control module is passed to, the donkey-hide gelatin weight letter that the donkey-hide gelatin weight setup module is used to receive in glue pot 3
Breath.
Motor load detection unit：Microprocessor controller includes motor load detection module, and the motor load detects mould
Whether block is used to detect the electric current or watt level of motor and then judges the donkey-hide gelatin viscosity size in glue pot 3 and reach extension flag shape
State.
In control method of the present invention, heating control module endures glue program and some correspondence varying environment temperature including normal temperature
Glue program is endured in the amendment of degree, and the environment temperature that normal temperature endures glue program setting is generally 25 DEG C, and correspondence environment temperature is from 35 DEG C
To 26 DEG C, at least set 10 groups of amendments and endure glue program（Every group of amendment corresponds to repairing for weight shelves in enduring glue program including at least two
Just enduring gluon program）, 24 DEG C to -10 DEG C of environment temperature is corresponded to, at least set 35 groups of amendments and endure glue program（Glue journey is endured in every group of amendment
Gluon program is endured in the amendment that two correspondence weight shelves are comprised at least in sequence）.
According to the characteristic of donkey-hide gelatin, design considerations and the method for enduring glue program are as follows：
First stage：Donkey-hide gelatin is heated to the heat time T1 of boiling stage：It is put into glue pot 3 after donkey-hide gelatin to start and boils, by electricity
Machine control module controlled motor drives stirring rod 4 to stir, and electric furnace heating with full power is controlled by heating control module, by heating
Control module calculates heat time T1；
T1=﹛ Q1+a (tw-to) F ﹜/P
In formula：
T1：Heat time first stage
Q1 is donkey-hide gelatin boiling institute calorific requirement, and unit is w
Tw for radiating surface surface temperature, unit for DEG C
To is environment temperature, unit for DEG C
F is the area of radiating surface, 2m2
A is integrated heat transfer coefficient, w/ (DEG C × m2)
P：Maximum heating power；
Second stage：Donkey-hide gelatin boiling continues to the heat time T2 that will hang the flag stage：
This stage keeps donkey-hide gelatin boiling heat equal with system dissipated heat, i.e.,：
PT2=Q dissipates
P：Heating mean power
T2：Heat time
Q dissipates：System dissipated heat
It is constant because every kg donkey-hide gelatin keeps boiling time extremely to hang flag time relative constancy, i.e. T, now mean power is needed
Reduce, the formula for heating average power P change is as follows：
P=Q dissipates/T
The average power P of heating is calculated by heating control module, and controls the electric furnace to be carried out by the average power P of the heating for calculating
Heating, the heat time is T2；
Phase III：Donkey-hide gelatin will be incubated to the time T3 in the stage of taking the dish out of the pot after will hanging flag：
T3 substages are front half section and second half section；
Front half section：Donkey-hide gelatin will hang flag to extension flag stage
This stage stops heating, using electric furnace 5, thermal conductive surface and the storage heat donkey-hide gelatin of glue pot 3, reaches extension flag
State, because this process is shorter, ignores system environments radiating, constant per kg donkey-hide gelatin soaking times；
Second half section：After donkey-hide gelatin hangs flag
This stage is put into auxiliary material stirring, is no longer heat up, and motor control module controlled motor drives stirring rod 4, in glue pot 3
Donkey-hide gelatin and auxiliary material are stirred, and the whipping process time is constant, and the phase III completes by T3 times, colla corii asini cake, endure glue machine
It is stopped.
Referring to Fig. 1, Fig. 4, Fig. 5, the reality of the above-mentioned control method for independently enduring glue electrical-mechanical control device embodiment 1 of the invention
Mode is applied, the heating control module endures glue journey including the amendment that normal temperature endures glue program and some correspondence varying environment temperature
Sequence, the control method comprises the following steps：
（1）Gelatin powder and partial supplementary material are put into glue pot 3, according to the actual environment temperature that environment temperature sensor is detected
Compare with established standardses temperature, if actual environment temperature is consistent with established standardses temperature, mark is enabled by the microprocessor controller
Quasi- temperature endures glue program, if actual environment temperature is higher or lower than established standardses temperature, is enabled by the microprocessor controller
Glue program is endured in the amendment of correspondence actual environment temperature；
（2）Startup is boiled, the heating with full power of electric furnace 5；
（3）Heating control module reaches the boiling period in donkey-hide gelatin, and control electric furnace reduction heating power is heated using warm fire,
Keep donkey-hide gelatin boiling；
（4）When donkey-hide gelatin will reach the extension flag period, control electric furnace 5 is closed, heated using residual heat insulation；
（5）When donkey-hide gelatin reaches the extension flag period, the loudspeaker playing alert tones prompting in auditory tone cues unit is put into remaining auxiliary material, continues
Heated using residual heat insulation, and be stirred by stirring rod 4；
（6）Colla corii asini cake completes, and the colla corii asini cake that the loudspeaker prompting in auditory tone cues unit completes takes the dish out of the pot, and endures the stopping of glue machine
Work.
Referring to Fig. 2-Fig. 5, the above-mentioned embodiment party for independently enduring the control method of glue electrical-mechanical control device embodiment 2 of the invention
Formula, the heating control module endures glue program including the amendment that normal temperature endures glue program and some correspondence varying environment temperature,
The control method comprises the following steps：
（1）Gelatin powder and partial supplementary material are put into the glue pot 3, to donkey-hide gelatin weight setup module be input into gelatin powder weight information or
By donkey-hide gelatin weight setup module automatic weighing gelatin powder weight, the actual environment temperature detected according to environment temperature sensor with
Established standardses temperature compares, if actual environment temperature is consistent with established standardses temperature, standard is enabled by the microprocessor controller
Temperature endures glue program, if actual environment temperature is higher or lower than established standardses temperature, enables right by the microprocessor controller
The amendment of actual environment temperature is answered to endure glue program；
（2）Startup is boiled, the heating with full power of electric furnace 5；
（3）When donkey-hide gelatin in donkey-hide gelatin real time temperature probe monitors glue pot 3 reaches boiling temperature, heating control module control electricity adds
The reduction heating power of hot stove 5, is heated using warm fire, keeps donkey-hide gelatin boiling；
（4）By motor load detection module detect motor electric current or power, when the electric current or power of motor will reach with
When donkey-hide gelatin hangs flag state respective value, heating control module control electric furnace 5 is closed, and is heated using residual heat insulation；
（5）The electric current or power of motor are detected by motor load detection module, when the electric current or power of motor reach and donkey-hide gelatin
When hanging flag state respective value, the loudspeaker playing alert tones prompting in auditory tone cues unit is put into remaining auxiliary material, continues with waste heat
Heat preservation, and be stirred by stirring rod 4；
（6）Colla corii asini cake completes, and the colla corii asini cake that the loudspeaker prompting in auditory tone cues unit completes takes the dish out of the pot, and endures the stopping of glue machine
Work.
In above-mentioned control method implementation method, also wash a pot program, microprocessor controller bag after the completion of glue including presetting to endure
Include and wash a pot control module, endure after the completion of glue, endure glue shovel and be put into glue pot 3 with spoon, be put into suitable quantity of water；A pot program is washed in startup,
After program starts, the heating with full power of electric furnace 5 is heated water to after colla corii asini cake is melted and stops heating, is scrubbed with cleaning hairbrush
Fall the colla corii asini cake of remaining in glue pot.
A kind of control method specific embodiment 1 for independently enduring glue electrical-mechanical control device of the present invention（Established standardses temperature is
25 DEG C, in 15 DEG C of environment temperature, independently endure glue electrical-mechanical control device using the present invention and boil donkey-hide gelatin）：
1st, 250g gelatin powders, 250g yellow rice wine and 150g candy sugar powders are put into glue pot 3；
2nd, it is 15 DEG C according to the actual environment temperature that environment temperature sensor is detected, by the microprocessor after enduring the start of glue machine
Controller enables the amendment that correspondence environment temperature is 15 DEG C and endures glue program, and glue is endured in startup；
3rd, start after enduring glue, using the heating with full power of infrared heating furnace 5, heat 5 minutes or so, be melted into gelatin powder, the ice of yellow rice wine
Icing Sugar seethes with excitement；
4th, glue program is endured according to the amendment for enabling, selects a quarter heating of the total power of infrared heating furnace 5, keep donkey-hide gelatin boiling
After state 2 point 30 seconds, when donkey-hide gelatin will reach the extension flag period, infrared heating stove heat is closed, heated using residual heat insulation, used
Infrared heating disk 5.2, the heat of the storage of one side heat conduction devitrified glass 5.1 continue to heat 1 point 30 seconds, and donkey-hide gelatin reaches extension flag state；
6th, when donkey-hide gelatin reaches the extension flag period, it is auxiliary that the loudspeaker playing alert tones prompting in auditory tone cues unit is put into sesame, walnut etc.
Material, continues with residual heat insulation heating, and is stirred 1 point 30 seconds by stirring rod 4, and colla corii asini cake completes, auditory tone cues list
The colla corii asini cake that loudspeaker prompting in unit completes takes the dish out of the pot, and endures glue machine and is stopped.
This specific embodiment make colla corii asini cake gelatin powder put into take the dish out of the pot Production Time for 10 points 30 seconds.Existing market
Dispensing is endured glue machine colla corii asini cake and is put into the generally 16-17 minutes Production Time that takes the dish out of the pot in gelatin powder.Therefore, the processing of the present embodiment
Time shortens more than 50%.
Referring to Fig. 3, a kind of control method specific embodiment 2 for independently enduring glue electrical-mechanical control device of the invention（Setting mark
Quasi- temperature is 25 DEG C, in 30 DEG C of environment temperature, independently endures glue electrical-mechanical control device using the present invention and boils donkey-hide gelatin）：
（1）Gelatin powder 500g, candy sugar powder 300g, yellow rice wine 500g are put into glue pot 3, by button and the button of display unit
It is 500g to donkey-hide gelatin weight setup module input gelatin powder weight（Or by donkey-hide gelatin weight setup module automatic weighing gelatin powder weight
It is 500g, button and display unit display gelatin powder weight 500g）, after enduring the start of glue machine, detected according to environment temperature sensor
The actual environment temperature for arriving is 30 DEG C, and enabling the amendment that correspondence environment temperature is 30 DEG C by the microprocessor controller endures glue program
Weight endures gluon program for 500g grade of amendment in group, starts and endures glue.
（2）Startup is boiled, the heating with full power of infrared heating furnace 5；
（3）When donkey-hide gelatin in donkey-hide gelatin real time temperature probe monitors glue pot 3 reaches boiling temperature, heating control module control is infrared
Heating furnace 5 is reduced to 1/6th of total power, is heated using warm fire, keeps donkey-hide gelatin boiling；
（4）The power of motor is detected by motor load detection module（Or electric current）, when the power of motor（Or electric current）Will reach
When flag state respective value is hung with donkey-hide gelatin（Such as:Power is 26.4W or electric current is 1.1A）, heating control module control infrared heating
Stove is closed, and is heated using residual heat insulation；
（5）The power of motor is detected by motor load detection module（Or electric current）, when the power of motor（Or electric current）Reach with
When donkey-hide gelatin hangs flag state respective value（Such as:Power is 28.3W or electric current is 1.18A）, loudspeaker in auditory tone cues unit play and carry
Show that sound prompting is put into remaining auxiliary material, continue with residual heat insulation heating, and be stirred by stirring rod；
（6）Colla corii asini cake completes, and the colla corii asini cake that the loudspeaker prompting in auditory tone cues unit completes takes the dish out of the pot, and endures the stopping of glue machine
Work.
After enduring glue machine and being stopped, can also start it is default endure after the completion of glue wash a pot program, endure after the completion of glue, endure glue
Shovel is put into glue pot 3 with spoon, is put into suitable quantity of water；A pot program is washed in startup, and after program starts, the total power of infrared heating furnace 5 adds
Heat, is heated water to after colla corii asini cake is melted and stops heating, and the colla corii asini cake of remaining in glue pot 3 is scrubbed off with cleaning hairbrush.
It is of the invention independently endure glue machine and detected by locking detection switch endure glue head and lock, and make in stirring rod 4
Blade is less than 1mm, then state of starting working with glue pot bottom surface distance.So, it is not in phenomenon of being burned to boil colla corii asini cake, is had
Effect reduces the waste of resource.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to the example above, the art
Those of ordinary skill, in essential scope of the invention, the change made, remodeling, addition or replace, should also belong to this hair
Bright protection domain.
Claims (10)
1. it is a kind of independently to endure the electrical control gear of glue machine, including endure glue head, base, electric furnace, glue pot and electrically
Control system, the electric control system includes microprocessor controller, button and display unit, auditory tone cues unit and heating temperature
Degree sensor, described enduring sets motor in glue head, and the power transmission shaft of the motor is connected to stir stirring for donkey-hide gelatin in glue pot
Rod is mixed, the electric furnace and motor are controlled by the electric control system, it is characterised in that the electric control system is also wrapped
Environment temperature sensor is included, the environment temperature sensor is connected with the microprocessor controller, the microprocessor controller bag
Include motor control module, environment temperature detection module and heating control module.
2. according to the electrical control gear for independently enduring glue machine described in claim 1, it is characterised in that set on the glue pot
Donkey-hide gelatin real time temperature is popped one's head in, and the donkey-hide gelatin real time temperature probe is connected with the microprocessor controller, the microprocessor controller
Including donkey-hide gelatin temperature detecting module and donkey-hide gelatin weight setup module, the donkey-hide gelatin temperature detecting module is used to control the donkey-hide gelatin reality
When temp probe detect the real time temperature information of donkey-hide gelatin in the glue pot, and send heating control module to, the donkey-hide gelatin weight
Amount setup module is used to receive the donkey-hide gelatin weight information in the glue pot.
3. according to the electrical control gear for independently enduring glue machine described in claim 2, it is characterised in that the microprocessor controller
Including motor load detection module, the motor load detection module is used to detect electric current or watt level and then the judgement of motor
Donkey-hide gelatin viscosity size in the glue pot and whether reach extension flag state.
4. according to the electrical control gear for independently enduring glue machine described in claim any one of 1-3, it is characterised in that the electricity adds
Hot stove is infrared heating furnace or quartz tube furnace, and the infrared heating furnace is included on infrared heating disk, the infrared heating disk
Heat-insulating material is set around the one side heat conduction devitrified glass and infrared heating disk of side.
5. according to the electrical control gear for independently enduring glue machine described in claim any one of 1-3, it is characterised in that described to endure glue
Head locking detection switch is set on head, and the head locking detection switch is connected with the microprocessor controller, endures glue machine
Working condition, it is described to endure the locking of glue head, make the blade in the stirring rod with glue pot bottom surface distance less than 1mm.
6. according to the electrical control gear for independently enduring glue machine described in claim 4, it is characterised in that described enduring sets on glue head
Head locking detection switch is put, the head locking detection switch is connected with the microprocessor controller, endures glue machine working condition,
It is described to endure the locking of glue head, make the blade in the stirring rod with glue pot inner bottom surface distance less than 1mm.
7. according to the electrical control gear for independently enduring glue machine described in claim any one of 1-3, it is characterised in that described to endure glue
Radiator fan is set in head, and the radiator fan is connected with the microprocessor controller.
8. a kind of control method that glue electrical-mechanical control device is independently endured as described in claim any one of 1-7, it is characterised in that
The heating control module endures glue program including the amendment that normal temperature endures glue program and some correspondence varying environment temperature, described
Control method comprises the following steps：
（1）Gelatin powder and partial supplementary material are put into glue pot, according to the actual environment temperature that environment temperature sensor is detected
Compare with established standardses temperature, if actual environment temperature is consistent with established standardses temperature, mark is enabled by the microprocessor controller
Quasi- temperature endures glue program, if actual environment temperature is higher or lower than established standardses temperature, is enabled by the microprocessor controller
Glue program is endured in the amendment of correspondence actual environment temperature；
（2）Startup is boiled, electric furnace heating with full power；
（3）Heating control module reaches the boiling period in donkey-hide gelatin, and control electric furnace reduction heating power is heated using warm fire,
Keep donkey-hide gelatin boiling；
（4）When donkey-hide gelatin will reach the extension flag period, control electric furnace is closed, heated using residual heat insulation；
（5）When donkey-hide gelatin reaches the extension flag period, the prompting of auditory tone cues unit playing alert tones is put into remaining auxiliary material, continues with waste heat
Heat preservation, and be stirred by stirring rod；
（6）Colla corii asini cake completes, and the colla corii asini cake that auditory tone cues unit prompting completes takes the dish out of the pot, and endures glue machine and is stopped.
9. a kind of control method that glue electrical-mechanical control device is independently endured as described in claim any one of 3-7, it is characterised in that
The heating control module endures glue program including the amendment that normal temperature endures glue program and some correspondence varying environment temperature, described
Control method comprises the following steps：
（1）Gelatin powder and partial supplementary material are put into glue pot, to donkey-hide gelatin weight setup module be input into gelatin powder weight information or
By donkey-hide gelatin weight setup module automatic weighing gelatin powder weight, the actual environment temperature detected according to environment temperature sensor with
Established standardses temperature compares, if actual environment temperature is consistent with established standardses temperature, standard is enabled by the microprocessor controller
Temperature endures glue program, if actual environment temperature is higher or lower than established standardses temperature, enables right by the microprocessor controller
The amendment of actual environment temperature is answered to endure glue program；
（2）Startup is boiled, electric furnace heating with full power；
（3）When donkey-hide gelatin in donkey-hide gelatin real time temperature probe monitors glue pot reaches boiling temperature, heating control module control electricity adds
Hot stove reduction heating power, is heated using warm fire, keeps donkey-hide gelatin boiling；
（4）By motor load detection module detect motor electric current or power, when the electric current or power of motor will reach with
When donkey-hide gelatin hangs flag state respective value, heating control module control electric furnace is closed, and is heated using residual heat insulation；
（5）The electric current or power of motor are detected by motor load detection module, when the electric current or power of motor reach and donkey-hide gelatin
When hanging flag state respective value, the prompting of auditory tone cues unit playing alert tones is put into remaining auxiliary material, continues with residual heat insulation heating,
And be stirred by stirring rod；
（6）Colla corii asini cake completes, and the colla corii asini cake that auditory tone cues unit prompting completes takes the dish out of the pot, and endures glue machine and is stopped.
10. according to the control method that glue electrical-mechanical control device is independently endured described in claim 8 or 9, it is characterised in that the control
Method processed also include it is default endure after the completion of glue wash a pot program, microprocessor controller includes washing a pot control module, after the completion of enduring glue,
Endure glue shovel to be put into glue pot with spoon, be put into suitable quantity of water；A pot program is washed in startup, and after program starts, electric furnace total power adds
Heat, is heated water to after colla corii asini cake is melted and stops heating, and the colla corii asini cake of remaining in glue pot is scrubbed off with cleaning hairbrush.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710056194.0A CN106851866A (en) | 2017-01-25 | 2017-01-25 | A kind of electrical control gear and control method for independently enduring glue machine |
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| CN201710056194.0A CN106851866A (en) | 2017-01-25 | 2017-01-25 | A kind of electrical control gear and control method for independently enduring glue machine |
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| CN106851866A true CN106851866A (en) | 2017-06-13 |
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| CN101935506A (en) * | 2010-09-13 | 2011-01-05 | 保定天威集团有限公司 | Glue boiling machine |
| CN103262404A (en) * | 2010-12-10 | 2013-08-21 | 斗山英维高株式会社 | Real-time servo motor controller based on a load weight |
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Application publication date: 20170613 |