CN106843300A - A kind of factory floor dust managing and control system based on radio communication - Google Patents
A kind of factory floor dust managing and control system based on radio communication Download PDFInfo
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- CN106843300A CN106843300A CN201710217381.2A CN201710217381A CN106843300A CN 106843300 A CN106843300 A CN 106843300A CN 201710217381 A CN201710217381 A CN 201710217381A CN 106843300 A CN106843300 A CN 106843300A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D11/00—Control of flow ratio
- G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
- G05D11/13—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means
- G05D11/139—Controlling ratio of two or more flows of fluid or fluent material characterised by the use of electric means by measuring a value related to the quantity of the individual components and sensing at least one property of the mixture
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- Automation & Control Theory (AREA)
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- Air Conditioning Control Device (AREA)
Abstract
The invention discloses a kind of factory floor dust managing and control system based on radio communication, it is characterised in that including：Main control module, dust data acquisition module, memory module, display alarm module, dust adjustment module, wireless communication module, power module, wherein dust data acquisition module is processed for gathering the data such as dust concentration, environment temperature, humidity feeding main control module, and corresponding command signal is sent to dust adjustment module, memory module, display alarm module, additionally can in real time carry out information transfer with remote control center.The present invention can in real time monitor the dust concentration information in factory floor, while the dust concentration and ambient temperature and humidity of either inside can be automatically controlled as needed, flexibly power consumption is few for the accurate sensitive efficiency high of monitoring, control intelligence, with wide application prospect.
Description
Technical field
The present invention relates to areas of information technology, and in particular to a kind of factory floor dust management and control system based on radio communication
System.
Background technology
Dust（dust）It refer to the aerial solia particle that suspends.Traditionally there are many titles, such as dust, dirt to dust
Angstrom, flue dust, mine dust, sand dust, powder etc., these nouns do not have obvious boundary.ISO, particle diameter is less than 75
μm solid suspension be defined as dust.The presence of dust in an atmosphere is to maintain the one of the main reasons of global warming, air
In excessive or very few dust will produce disastrous effect to environment.But in live and work, industrial dust is the mankind
The natural enemy of health, is the main cause for inducing various diseases.
Harmful substance in the operation workshop air of general sealing is generally divided into:It can be seen that two kinds of material and invisible matter.
It can be seen that material grainses, than larger, it mainly influences the visibility in workshop so that the operation of workman and administrative staff in workshop
Supervision is affected.Simultaneously, it is seen that particulate is often also greatly reduced the service life of air-conditioning system and Devices in Workshop.
It is exactly in addition invisible particulate, it mainly influences the health of operator.These particulates are entered by breathing
Lung, retina is entered even with eyes.Sucking these particulates for a long time will cause that retina is fuzzy, pulmonary dysfunction, or even lung
Cancer.Another aspect dust has certain energy as other materials.Because the particle diameter of dust is small, surface area is big, so that its table
Face can also increase.Dust mixes with air, can form flammable mixed gas, if meeting naked light or high temp objects, easily catches fire, and inclines
Combustion process is completed between quarter, a large amount of heat energy are discharged, burning gases is raised suddenly, volume fiercely expands, form expansion very high
Pressure.Dust after burning, oxidation reaction is very rapid, and the heat that it is produced can quickly pass to adjacent dust, so as to cause
A series of chain reactions so that dust explodes.
In order that the design of industrial enterprise meets hygienic requirements, the safety and health of protection workman and resident, China from
Enacted and enforced from November, 1979《Design of Industrial Enterprises sanitary standard》.Sanitary standard is in workshop air and residential area air
Maximum permissible concentration of middle harmful substance etc. is dictated.Harmful substance highest is allowed in workshop air specified in sanitary standard
Concentration, is that length is formulated towards based on carrying out productive labor without causing acute or chronic occupational disease at this concentration by workman
's.At present, the most plant area's dust data of China is collected and statistical work also rests on the backward water that artificial reading is tabled look-up
Flat, human error brings very big difficulty with existing to data management work.Such as formed a complete production network in concrete and additive
Cheng Zhong, for the dust exceeding problem that each work station occurs, presently mainly manual detection and by hand treatment, its method is old
It is old, it is impossible to treatment in time, severe contamination easily is caused to surrounding enviroment.In sum, in workshop dust timely and effective treatment
It is problem demanding prompt solution.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of factory floor dust managing and control system based on radio communication,
The dust managing and control system can in real time monitor the dust concentration information in factory floor, while can automatically control as needed
The dust concentration and ambient temperature and humidity of either inside, flexibly power consumption is few for the accurate sensitive efficiency high of monitoring, control intelligence, with larger
Practical value and wide application prospect.
The present invention solves technical problem and adopts the following technical scheme that：
The invention provides a kind of factory floor dust managing and control system based on radio communication, the dust managing and control system includes：
Main control module, dust data acquisition module, memory module, display alarm module, dust adjustment module, radio communication mold
Block, power module；
It is remote that the main control module is used to processing the data that dust data acquisition module collects and wireless communication module is received
The control signal that process control center sends, and signal is sent to dust according to the result or remote control center after analyzing and processing
Adjustment module, memory module, display alarm module send corresponding command signal；
The dust data acquisition module sends into main control module in real time for gathering the data such as dust concentration, environment temperature, humidity
Or memory module waits data processing；
The memory module is used for the control program for storing the data of dust data acquisition module collection and pre-setting, for
Main control module calls；
The display alarm module is used for temperature humidity information and dust parameter information inside display factory floor in real time, and can
It is divided into different danger classes with according to dust concentration situation, and sends corresponding alarm the tinkle of bells；
The dust adjustment module is used for when dust concentration exceedes predetermined threshold, and the command signal sent according to main control module is done
Go out corresponding switch motion, be used to ensure the dust concentration of factory floor within safe range；
The wireless communication module is used to send the workshop dust data of acquisition process to control centre or receives control centre
Command information feeding main control module for calling；
The voltage stabilizing that the power module is used for required for being provided to modules is electric.
Preferably, the main control module is the one kind in FPGA, ARM, DSP.
Preferably, the dust data acquisition module is by being arranged on radio temperature sensor, the nothing of each station of factory floor
Line humidity sensor, wireless sensor of dust concentration, each sensor are chargeable lithium cell by power source.
Preferably, the memory module includes ram module, SD card module, usb interface module, described to deposit at random
Memory modules are used for main control module with the use of to increase the speed of internal memory and data processing, and the SD card module is used to grow
The various data of time storage collection, the usb interface module is convenient to derive replicate data.
Preferably, the display alarm module includes LED electronic displays, voice broadcast module, alarm lamp and alarm
Calling set.
Preferably, the dust adjustment module includes servomotor module, dedusting spray module, air filtration module；
The servomotor module controls the closing of workshop window；
The dedusting spray module is the running water high-pressure spraying equipment installed in each station；
The air filtration module includes the ventilation duct that the air inlet installed in workshop both sides is connected with air outlet and inlet and outlet
Road, the draft fan being arranged on ventilation shaft and the dust-filtering web-roll core being connected with ventilation shaft.
Preferably, the wireless communication module includes WiFi communication module and Zigbee communication module.
Preferably, the power module includes civil power module, ac-dc conversion module, Voltage stabilizing module, battery module.
Compared with prior art, the present invention has following beneficial effect：
（1）The main control module of the factory floor dust managing and control system based on radio communication of the invention employs FPGA, ARM, DSP
In a kind of microprocessor, its power consumption is smaller, reliability is higher, programming is simple, efficiency is higher, price is relatively low, data processing
Speed, can effectively improve sensitivity and the reliability of managing and control system, and the energy consumption of reduction has saved resource.
（2）The dust data acquisition module used in factory floor dust managing and control system based on radio communication of the invention
By temperature, humidity and dust concentration, composition, transmission gives master to the wireless senser being arranged on station using several in real time
Control module, on the one hand ensure that and accurately and effectively collects real data, the use of another aspect wireless senser also subtracts
Lack wiring, reduce the difficulty of construction, and the use of wireless senser is also provided subsequently to increase the number of sensor
Good basis.
（3）The display alarm module used in factory floor dust managing and control system based on radio communication of the invention includes
LED electronic displays, voice broadcast module, alarm lamp and acoustic alarm, can make staff intuitively grasp work
Dust and humiture information in factory workshop, warning system can timely and effectively cause the attention of external staff, and can basis
Danger classes carries out voice broadcast and alarm of blowing a whistle, and substantially increases the efficiency of whole detection management system.
（4）The dust adjustment module used in factory floor dust managing and control system based on radio communication of the invention includes
Servomotor module, dedusting spray module, air filtration module.The closing of Serve Motor Control workshop window, dedusting spraying mould
Block is the running water high-pressure spraying equipment installed in each station, and the air filtration module includes the air intake installed in workshop both sides
Ventilation shaft that mouth is connected with air outlet and inlet and outlet, the draft fan that is arranged on ventilation shaft and with ventilation shaft company
The dust-filtering web-roll core for connecing, when dust concentration is excessive, master controller sends regulating command, according to the adjustment module choosing of instruction dust
Select and whether open the window, whether open spray valve, whether use air filtration, while the gas velocity of air filtration can be adjusted
Degree, can simultaneously can also independent role according to the rank three of concentration, it is ensured that the effect and speed of dedusting, by danger coefficient
It is preferably minimized, substantially increases the efficiency and reliability of system.
（5）The wireless communication module that factory floor dust managing and control system based on radio communication of the invention is used includes
WiFi communication module and Zigbee communication module can wirelessly transmitting data, on the one hand reduce difficulty of construction, another aspect energy
It is enough to be communicated with control centre in real time, can also be received while sending the relevant information of factory floor to control centre
The control signal of control centre, substantially increases the monitoring effect and function of the managing and control system of invention.
（6）The power module that factory floor dust managing and control system based on radio communication of the invention is used, can be simultaneously
There is provided stabilization civil power, direct current, battery enable to monitoring system under power-off condition still effectively, effectively refer to
The ability to ward off risks of system.
Brief description of the drawings
The detailed description made to non-limiting example with reference to the following drawings by reading, further feature of the invention,
Objects and advantages will become more apparent upon：
Fig. 1 is a kind of factory floor dust management and control system schematic based on radio communication of the invention；
Fig. 2 is a kind of dust adjustment module schematic diagram of factory floor dust managing and control system based on radio communication of the invention；
Fig. 3 is a kind of display alarm module diagram of factory floor dust managing and control system based on radio communication of the invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
The invention provides a kind of factory floor dust managing and control system based on radio communication, the dust managing and control system bag
Include：
Main control module 1, dust data acquisition module 2, memory module 3, display alarm module 4, dust adjustment module 5, channel radio
Letter module 6, power module 7；
The main control module 1 is used to processing the data that dust data acquisition module 2 collects and wireless communication module 6 receives
The control signal that remote control center sends, and signal is sent to powder according to the result or remote control center after analyzing and processing
Dirt adjustment module 5, memory module 4, display alarm module 4 send corresponding command signal；
The dust data acquisition module 2 sends into main control module in real time for gathering the data such as dust concentration, environment temperature, humidity
1 or memory module 3 wait data processing；
The memory module 3 is used for the control program for storing the data of the collection of dust data acquisition module 2 and pre-setting, with
Called for main control module 1；
The display alarm module 4 is used for temperature humidity information and dust parameter information inside display factory floor in real time, and
Different danger classes can be divided into according to dust concentration situation, and send corresponding alarm the tinkle of bells；
The dust adjustment module 5 is used for when dust concentration exceedes predetermined threshold, according to the command signal that main control module sends
Corresponding switch motion is made, is used to ensure the dust concentration of factory floor within safe range；
The wireless communication module 6 is used to send the workshop dust data of acquisition process to control centre or receives control centre
Command information feeding main control module 1 for calling；
The voltage stabilizing that the power module 7 is used for required for being provided to modules is electric.
Main control module 1 is FPGA in the present embodiment.
Dust data acquisition module 2 is by being arranged on radio temperature sensor, the nothing of each station of factory floor in the present embodiment
Line humidity sensor, wireless sensor of dust concentration, each sensor are chargeable lithium cell by power source.
Memory module 3 includes ram module, SD card module, usb interface module in the present embodiment, described to deposit at random
Memory modules are used for main control module with the use of to increase the speed of internal memory and data processing, and the SD card module is used to grow
The various data of time storage collection, the usb interface module is convenient to derive replicate data.
Display alarm module 4 includes LED electronic displays 401, voice broadcast module 402, alarm lamp 403 in the present embodiment
And acoustic alarm 404.
Dust adjustment module 5 includes servomotor module 501, dedusting spray module 502, air filtration mould in the present embodiment
Block 503；
The servomotor module 501 controls the closing of workshop window；
The dedusting spray module 502 is the running water high-pressure spraying equipment installed in each station；
It is logical that the air filtration module 503 includes that the air inlet installed in workshop both sides is connected with air outlet and inlet and outlet
Wind pipeline, the draft fan being arranged on ventilation shaft and the dust-filtering web-roll core being connected with ventilation shaft.
Wireless communication module includes WiFi communication module and Zigbee communication modules in the present embodiment.
Power module includes civil power module, ac-dc conversion module, Voltage stabilizing module, battery module in the present embodiment.
Many artificial errors are avoided during factory floor dust management and control system monitoring based on radio communication of the invention,
Data can automatically carry out respective handling more in limited time, whole system is more automated, and relatively reduce drain on manpower and material resources.It is long
The problem of environmental pollution that the treatment of production link dust brings not in time can be prevented effectively from from the point of view of remote.The system has open, mould
The characteristics of block, practicality is high, can factory floor dust monitoring and managing dust removal extensively, with practical value higher and extensively
Ground application prospect.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be in other specific forms realized.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires to be limited rather than described above, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as the claim involved by limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each implementation method is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Specification an as entirety, the technical scheme in each embodiment can also be formed into those skilled in the art through appropriately combined
May be appreciated other embodiment.
Claims (8)
1. a kind of factory floor dust managing and control system based on radio communication, it is characterised in that including：Main control module, dust number
According to acquisition module, memory module, display alarm module, dust adjustment module, wireless communication module, power module；
It is remote that the main control module is used to processing the data that dust data acquisition module collects and wireless communication module is received
The control signal that process control center sends, and signal is sent to dust according to the result or remote control center after analyzing and processing
Adjustment module, memory module, display alarm module send corresponding command signal；
The dust data acquisition module sends into main control module in real time for gathering the data such as dust concentration, environment temperature, humidity
Or memory module waits data processing；
The memory module is used for the control program for storing the data of dust data acquisition module collection and pre-setting, for
Main control module calls；
The display alarm module is used for temperature humidity information and dust parameter information inside display factory floor in real time, and can
It is divided into different danger classes with according to dust concentration situation, and sends corresponding alarm the tinkle of bells；
The dust adjustment module is used for when dust concentration exceedes predetermined threshold, and the command signal sent according to main control module is done
Go out corresponding switch motion, be used to ensure the dust concentration of factory floor within safe range；
The wireless communication module is used to send the workshop dust data of acquisition process to control centre or receives control centre
Command information feeding main control module for calling；
The voltage stabilizing that the power module is used for required for being provided to modules is electric.
2. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that the master
Control module is the one kind in FPGA, ARM, DSP.
3. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that the powder
Dirt data acquisition module is by being arranged on radio temperature sensor, wireless humidity sensor, the wireless dust of each station of factory floor
Concentration sensor, each sensor is chargeable lithium cell by power source.
4. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that described to deposit
Storage module includes ram module, SD card module, usb interface module, and the ram module is used for and master control mould
Block with the use of to increase the speed of internal memory and data processing, the SD card module is used for the various numbers of storage collection for a long time
According to the usb interface module is convenient to derive replicate data.
5. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that described aobvious
Show that alarm module includes LED electronic displays, voice broadcast module, alarm lamp and acoustic alarm.
6. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that the powder
Dirt adjustment module includes servomotor module, dedusting spray module, air filtration module；
The servomotor module controls the closing of workshop window；The dedusting spray module is the running water installed in each station
High-pressure spraying equipment；The air filtration module includes that the air inlet installed in workshop both sides connects with air outlet and inlet and outlet
The ventilation shaft for connecing, the draft fan being arranged on ventilation shaft and the dust-filtering web-roll core being connected with ventilation shaft.
7. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that the nothing
Line communication module includes WiFi communication module and Zigbee communication modules.
8. the factory floor dust managing and control system based on radio communication according to claim 1, it is characterised in that the electricity
Source module includes civil power module, ac-dc conversion module, Voltage stabilizing module, battery module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710217381.2A CN106843300A (en) | 2017-04-05 | 2017-04-05 | A kind of factory floor dust managing and control system based on radio communication |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710217381.2A CN106843300A (en) | 2017-04-05 | 2017-04-05 | A kind of factory floor dust managing and control system based on radio communication |
Publications (1)
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| CN106843300A true CN106843300A (en) | 2017-06-13 |
Family
ID=59142900
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| CN201710217381.2A Withdrawn CN106843300A (en) | 2017-04-05 | 2017-04-05 | A kind of factory floor dust managing and control system based on radio communication |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107166683A (en) * | 2017-06-30 | 2017-09-15 | 合肥贺财工程项目管理有限公司 | A kind of workshop gas detection and ventilating system |
| CN107608276A (en) * | 2017-10-25 | 2018-01-19 | 安徽华创环保设备科技有限公司 | A kind of workshop dust inspection and control system |
| CN107597782A (en) * | 2017-09-23 | 2018-01-19 | 南京律智诚专利技术开发有限公司 | A kind of intelligence control system of dust-free workshop dust catcher |
| CN108932820A (en) * | 2018-09-04 | 2018-12-04 | 广州小楠科技有限公司 | Concrete plant's dust intelligent management system |
| CN109267917A (en) * | 2018-11-14 | 2019-01-25 | 江苏瑞吉达建材科技有限公司 | A kind of window and the detection method and its installation method that control device on window is set |
| CN112855244A (en) * | 2021-01-11 | 2021-05-28 | 中国华冶科工集团有限公司 | Curtain type sprinkling dust-proof method and device |
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| CN104122914A (en) * | 2014-07-17 | 2014-10-29 | 无锡北斗星通信息科技有限公司 | Spinning workshop environment monitoring system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107166683A (en) * | 2017-06-30 | 2017-09-15 | 合肥贺财工程项目管理有限公司 | A kind of workshop gas detection and ventilating system |
| CN107597782A (en) * | 2017-09-23 | 2018-01-19 | 南京律智诚专利技术开发有限公司 | A kind of intelligence control system of dust-free workshop dust catcher |
| CN107608276A (en) * | 2017-10-25 | 2018-01-19 | 安徽华创环保设备科技有限公司 | A kind of workshop dust inspection and control system |
| CN108932820A (en) * | 2018-09-04 | 2018-12-04 | 广州小楠科技有限公司 | Concrete plant's dust intelligent management system |
| CN109267917A (en) * | 2018-11-14 | 2019-01-25 | 江苏瑞吉达建材科技有限公司 | A kind of window and the detection method and its installation method that control device on window is set |
| CN112855244A (en) * | 2021-01-11 | 2021-05-28 | 中国华冶科工集团有限公司 | Curtain type sprinkling dust-proof method and device |
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Application publication date: 20170613 |