CN106840069A - A kind of device and method for detecting wheel rim blank allowance - Google Patents

A kind of device and method for detecting wheel rim blank allowance Download PDF

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Publication number
CN106840069A
CN106840069A CN201710164178.3A CN201710164178A CN106840069A CN 106840069 A CN106840069 A CN 106840069A CN 201710164178 A CN201710164178 A CN 201710164178A CN 106840069 A CN106840069 A CN 106840069A
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China
Prior art keywords
wheel
rim
intelligent meter
blank
wheel rim
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CN201710164178.3A
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Chinese (zh)
Inventor
刘会莹
郑尧
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CITIC Dicastal Co Ltd
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CITIC Dicastal Co Ltd
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Priority to CN201710164178.3A priority Critical patent/CN106840069A/en
Publication of CN106840069A publication Critical patent/CN106840069A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/32Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring the deformation in a solid

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention provides a kind of device for detecting wheel rim blank allowance, characterized in that, described device is made up of frame (1), lifting platform (2), cushion block (3), guide pillar (4), interior guide rail (5), interior wheel rim intelligent meter (6), clamping brace plate (7), servomotor (8), left skateboard (9), inner slider (21), inside cylinder (22), inner support plate (23) and linear electric motors (24) etc.;Linear electric motors (24) output end is fixedly connected lifting platform (2), under four guide effects of guide pillar (4), the raising and lowering of control lifting platform (2).The present invention in time can screen the not enough blank of allowance, it is to avoid underproof blank adds into machine, save manufacturing cost, and improve production efficiency, this device highly effective, operation are flexible, meet automatic continuous production.

Description

A kind of device and method for detecting wheel rim blank allowance
Technical field
It is specifically a kind of for detecting wheel rim hair the present invention relates to the technical field of wheel blanks allowance detection The device and method of base allowance.
Background technology
Aluminum-alloy wheel is generally casting or casting rotation shaping, and after Overheating Treatment, blank wheel rim position can all have deformation, Casting rotation wheel, when spinning process is unstable, will also result in wheel rim position and deform significantly first to cast spinning again.Most common wheel Rim is deformed into wheel rim dislocation, and allowance is not enough, when not picked out when wheel rim blank amount is not enough occur in wheel blanks, just enters Machining sequence, the machine of ultimately resulting in add after in outboard wheel rim have turning less than place, the processing of interior outer rim is not judged to then give up Product.Due to lacking the screening before blank is processed and picking, underproof blank enters machining sequence has carried out turnery processing, causes The waste of operation resource, increased idle work and manufacturing cost, therefore, it is badly in need of a kind of blank deformation screening plant, will not conform to The blank of lattice is picked out and directly scrapped, it is to avoid it enters machining sequence and wastes operation resource, so as to save manufacturing cost.This Patent is based on this present situation, there is provided a kind of wheel rim blank amount detecting device and method.
The content of the invention
Automatic detection device and detection the invention aims to provide a kind of wheel blanks wheel rim position allowance Method, in time screens the not enough blank of allowance, it is to avoid underproof blank adds into machine, saves manufacturing cost, Improve production efficiency, this device highly effective, operation are flexible, meet automatic continuous production.
To achieve these goals, the technical scheme is that:A kind of dress for detecting wheel rim blank allowance Put, by frame, lifting platform, cushion block, guide pillar, interior guide rail, interior wheel rim intelligent meter, clamping brace plate, servomotor, left skateboard, folder Tight cylinder, axle, pinch wheels, external support board, outer guide, outside cylinder, outer slide plate, outer rim intelligent meter, right slide plate, clamping guide-rail, tooth Wheel rack structure, inner slider, inside cylinder, inner support plate and linear electric motors composition.
Clamping brace plate is fixed in frame, and clamping guide-rail is fixed on clamping brace plate, and left skateboard, right slide plate are pacified respectively On clamping guide-rail, and it is connected by gear & rack structure, two servomotors, servo is respectively mounted on left skateboard, right slide plate Motor controls the rotation of pinch wheels by axle, and clamping cylinder is connected with left skateboard, when clamping cylinder drives left skateboard to move, in gear In the presence of rack structure, be synchronized with the movement and clamp for wheel by right slide plate with left skateboard, and servomotor drives pinch wheels rotation, so that Wheel can rotate in the clamp state.
Four guide pillars are arranged on frame lower section, and linear electric motors are fixed on bottom of the frame center, and linear electric motors output end is fixed Connection lifting platform, under four guide effects of guide pillar, controls the raising and lowering of lifting platform.Cushion block is fixed on lifting platform, Inner support plate is fixed on cushion block, and interior guide rail and inside cylinder are each attached in inner support plate, and inner slider is arranged on interior guide rail, interior Cylinder controls the horizontal movement of inner slider, and three interior wheel rim intelligent meters are threadedly coupled on inner slider successively from top to bottom, screw thread The effect of connection is convenient regulation outreach.
External support board is fixed in frame, and outer guide and outside cylinder are each attached on external support board, and outer slide plate is installed outside On guide rail, outside cylinder controls the horizontal movement of outer slide plate, and three outer rim intelligent meters are threadedly coupled to outer cunning successively from top to bottom On plate, the effect of threaded connection is convenient regulation outreach.
Device detection method is:First adjust outer rim intelligent meter outreach, make three probe tip lines of table with Wheel theory finished product outer rim form fit, three probes are equal to wheel theory finished product outer rim horizontal range;Then adjust Wheel rim intelligent meter outreach in section, makes three probe tip lines of table with wheel rim form fit, three in wheel theory finished product Individual probe is equal to wheel rim horizontal range in wheel theory finished product;Then calculate under outer rim intelligent meter probe original state To the distance value of wheel theory finished product outer rim, using this distance as the forward travel distance of outer slide plate;Then inner support plate is calculated When being raised to test position, under interior wheel rim intelligent meter probe original state to wheel theory finished product in wheel rim distance value, with this away from From the forward travel distance as inner slider.After outer slide plate, inner slider complete to advance according to forward travel distance, the probe of intelligent meter be by Compression, the compressed value that intelligent meter shows is the distance of actual blank rim line and theoretical finished product rim line, i.e. blank processing is remaining Amount.If blank is without deformation, the compressed value that intelligent meter shows allowance reserved when being Blank Design, but actual blank can become When shape, pre- allowance when the compressed value that intelligent meter shows is more than Blank Design, illustrate blank to augment direction deformation, now hair Base amount is sufficient, and wheel rim can all be worked into during turning;When the compressed value that intelligent meter shows be less than Blank Design when pre- allowance when, Blank is illustrated to Direction distortion is reduced, now blank amount is reduced, when blank allowance is reduced to a certain extent, wheel rim will Processing less than.The compressed value that i.e. intelligent meter shows is bigger, and blank processing capacity is more sufficient, and the compressed value that intelligent meter shows is smaller, hair Base processing capacity is more not enough.Wheel hub rotates a circle, and the compressed value that six intelligent meters are measured can be by computer-automatic collection, automatic point The minimal compression value that six intelligent meters are measured is separated out, this value is the minimum process surplus of wheel rim.In order to enhance product performance, keep away Exempt from Shrinkage cavity defect, qualified preferred criterion is to judge blank:Intelligent meter minimal compression value >=0.6mm.
A kind of course of work of wheel rim blank amount detecting device is:Six positions of intelligent meter are regulated first, after supplied materials, Clamping cylinder starts, and drives pinch wheels to clamp wheel hub;Then linear electric motors start, by inner support plate jacking to test position;Connect Inside cylinder and outside cylinder starts simultaneously, according to predetermined forward travel distance, drive inner slider and the feeding of outer slide plate, make intelligent meter Probe is in compressive state;Then servomotor starts, and drives wheel hub to rotate a circle, by six intelligent meters of computer acquisition most Small compressed value, if minimal compression value >=0.6mm, blank is qualified, and normal lower favourable turn adds, if minimal compression value < 0.6mm, hair Base is unqualified, waste product roller-way will be gone under it by waste product drive device.
In one aspect of the invention, there is provided a kind of device for detecting wheel rim blank allowance, its feature exists In described device is by frame (1), lifting platform (2), cushion block (3), guide pillar (4), interior guide rail (5), interior wheel rim intelligent meter (6), folder Compact schemes plate (7), servomotor (8), left skateboard (9), clamping cylinder (10), axle (11), pinch wheels (12), external support board (13), Outer guide (14), outside cylinder (15), outer slide plate (16), outer rim intelligent meter (17), right slide plate (18), clamping guide-rail (19), tooth Wheel rack structure (20), inner slider (21), inside cylinder (22), inner support plate (23) and linear electric motors (24) composition;Linear electric motors (24) output end is fixedly connected lifting platform (2), under four guide effects of guide pillar (4), control lifting platform (2) rising and under Drop;Cushion block (3) is fixed on lifting platform (2), and inner support plate (23) is fixed on cushion block (3), interior guide rail (5) and inside cylinder (22) It is each attached in inner support plate (23), on interior guide rail (5), inside cylinder (22) controls inner slider (21) to inner slider (21) Horizontal movement, three interior wheel rim intelligent meters (6) are threadedly coupled on inner slider (21) successively from top to bottom;External support board (13) is solid It is scheduled in frame (1), outer guide (14) and outside cylinder (15) are each attached on external support board (13), outer slide plate (16) is installed outside On guide rail (14), outside cylinder (15) controls the horizontal movement of outer slide plate (16), three outer rim intelligent meters (17) from top to bottom according to Secondary to be threadedly coupled on outer slide plate (16), the effect of threaded connection is convenient regulation outreach.
In currently preferred aspect, additionally provide using previously described device to measure the side of blank allowance Method, described method includes step:The outreach of regulation outer rim intelligent meter (17), connects three probe tips of table first Line and wheel theory finished product outer rim form fit, three probes are equal to wheel theory finished product outer rim horizontal range;Connect Wheel rim intelligent meter (6) outreach in regulation, makes three probe tip lines of table with wheel rim shape in wheel theory finished product Matching, wheel rim horizontal range is equal in three probes to wheel theory finished product;Then outer rim intelligent meter (17) spy is calculated To the distance value of wheel theory finished product outer rim under pin original state, using this distance as the forward travel distance of outer slide plate (16);Connect When calculating inner support plate (23) and being raised to test position, under interior wheel rim intelligent meter (6) probe original state to wheel it is theoretical into The distance value of wheel rim in product, using this distance as the forward travel distance of inner slider (21).When outer slide plate (16), inner slider (21) according to After forward travel distance completes to advance, the probe of intelligent meter is compressed, and the compressed value that intelligent meter shows is actual blank rim line With the distance of theoretical finished product rim line, i.e. blank allowance.
In currently preferred aspect, in the described method, wheel hub rotates a circle, and the compressed value that intelligent meter is measured can lead to Computer-automatic collection is crossed, the minimal compression value that six intelligent meters are measured is analyzed, this value is the minimum process surplus of wheel rim.
In currently preferred aspect, in the described method, qualified preferred criterion is to judge blank:Intelligent meter is minimum Compressed value >=0.6mm.
The present invention in time can screen the not enough blank of allowance, it is to avoid underproof blank adds into machine, Manufacturing cost is saved, improve production efficiency, this device highly effective, operation are flexible, meet automatic continuous production.
Brief description of the drawings
Hereinafter, embodiment of the present invention is described in detail with reference to accompanying drawing, wherein:
Fig. 1 is the front view of a kind of wheel rim blank amount detecting device of the invention and method;
Fig. 2 is the left view of a kind of wheel rim blank amount detecting device of the invention and method;
Fig. 3 is the top view of a kind of wheel rim blank amount detecting device of the invention and method;
Front view when Fig. 4 is a kind of wheel rim blank amount detecting device of the invention and method detection;
In figure, 1-, frame, 2-, lifting platform, 3-, cushion block, 4-, guide pillar, 5-, interior guide rail, 6-, interior wheel rim intelligent meter, 7-, Clamping brace plate, 8-, servomotor, 9-, left skateboard, 10-, clamping cylinder, 11-, axle, 12-, pinch wheels, 13-, external support board, 14-, outer guide, 15-, outside cylinder, 16-, outer slide plate, 17-, outer rim intelligent meter, 18-, right slide plate, 19-, clamping guide-rail, 20-, gear & rack structure, 21-, inner slider, 22-, inside cylinder, 23-, inner support plate, 24-, linear electric motors.
Specific embodiment
Embodiment 1
Illustrate below in conjunction with the accompanying drawings, provide specific device details proposed by the present invention and working condition.
A kind of wheel rim blank amount detecting device and method, by frame 1, lifting platform 2, cushion block 3, guide pillar 4, interior guide rail 5, lubrication groove It is rim intelligent meter 6, clamping brace plate 7, servomotor 8, left skateboard 9, clamping cylinder 10, axle 11, pinch wheels 12, external support board 13, outer It is guide rail 14, outside cylinder 15, outer slide plate 16, outer rim intelligent meter 17, right slide plate 18, clamping guide-rail 19, gear & rack structure 20, interior Slide plate 21, inside cylinder 22, inner support plate 23 and linear electric motors 24 are constituted.
Clamping brace plate 7 is fixed in frame 1, and clamping guide-rail 19 is fixed on clamping brace plate 7, left skateboard 9, right slide plate 18 are separately mounted on clamping guide-rail 19, and are connected by gear & rack structure 20, and two are respectively mounted on left skateboard 9, right slide plate 18 Individual servomotor 8, servomotor 8 controls the rotation of pinch wheels 12 by axle 11, and clamping cylinder 10 is connected with left skateboard 9, works as clamping When cylinder 10 drives left skateboard 9 to move, in the presence of gear & rack structure 20, right slide plate 18 is synchronized with the movement car with left skateboard 9 Wheel is clamped, and servomotor 8 drives pinch wheels 12 to rotate, so that wheel can rotate in the clamp state.
Four guide pillars 4 are arranged on the lower section of frame 1, and linear electric motors 24 are fixed on the bottom centre of frame 1, and linear electric motors 24 are exported End is fixedly connected lifting platform 2, under four guide effects of guide pillar 4, controls the raising and lowering of lifting platform 2.Cushion block 3 is fixed on On lifting platform 2, inner support plate 23 is fixed on cushion block 3, and interior guide rail 5 and inside cylinder 22 are each attached in inner support plate 23, interior cunning Plate 21 is arranged on interior guide rail 5, and inside cylinder 22 controls the horizontal movement of inner slider 21, and three interior wheel rim intelligent meters 6 are from top to bottom It is threadedly coupled to successively on inner slider 21, the effect of threaded connection is convenient regulation outreach.
External support board 13 is fixed in frame 1, and outer guide 14 and outside cylinder 15 are each attached on external support board 13, outer slide plate 16 are arranged on outer guide 14, and outside cylinder 15 controls the horizontal movement of outer slide plate 16, and three outer rim intelligent meters 17 are from top to bottom It is threadedly coupled to successively on outer slide plate 16, the effect of threaded connection is convenient regulation outreach.
Device detection method is:The outreach of regulation outer rim intelligent meter 17, makes three probe tip lines of table first With wheel theory finished product outer rim form fit, three probes are equal to the theoretical finished product outer rim horizontal range of wheel;Then The outreach of wheel rim intelligent meter 6 in regulation, makes three probe tip lines of table and wheel rim form fit in wheel theory finished product, Three probes are equal to wheel rim horizontal range in wheel theory finished product;Then the probe initial shape of outer rim intelligent meter 17 is calculated To the distance value of wheel theory finished product outer rim under state, using this distance as the forward travel distance of outer slide plate 16;Then in calculating When supporting plate 23 is raised to test position, to the distance of wheel rim in wheel theory finished product under the probe original state of interior wheel rim intelligent meter 6 Value, using this distance as the forward travel distance of inner slider 21.After outer slide plate 16, inner slider 21 complete to advance according to forward travel distance, The probe of intelligent meter is compressed, the compressed value that intelligent meter shows be actual blank rim line with theoretical finished product rim line away from From i.e. blank allowance.If blank is without deformation, reserved allowance when the compressed value that intelligent meter shows is Blank Design, But actual blank can deform, when the compressed value that intelligent meter shows be more than Blank Design when pre- allowance when, illustrate blank to increasing General orientation deforms, and now blank amount is sufficient, and wheel rim can all be worked into during turning;When the compressed value that intelligent meter shows is less than blank During pre- allowance during design, blank is illustrated to Direction distortion is reduced, now blank amount is reduced, when blank allowance is reduced to one When determining degree, wheel rim will process less than.The compressed value that i.e. intelligent meter shows is bigger, and blank processing capacity is more sufficient, and intelligent meter shows The compressed value for showing is smaller, and blank processing capacity is more not enough.Wheel hub rotates a circle, and the compressed value that six intelligent meters are measured can be by calculating Machine automatic data collection, automatically analyzes out the minimal compression value that six intelligent meters are measured, and this value is the minimum process surplus of wheel rim.For Enhance product performance, it is to avoid Shrinkage cavity defect, qualified preferred criterion is to judge blank:Intelligent meter minimal compression value >= 0.6mm。
A kind of course of work of wheel rim blank amount detecting device is:Six positions of intelligent meter are regulated first, after supplied materials, Clamping cylinder 10 starts, and drives pinch wheels 12 to clamp wheel hub;Then linear electric motors 24 start, by the jacking of inner support plate 23 to detection Position;Then inside cylinder 22 and outside cylinder 15 start simultaneously, according to predetermined forward travel distance, drive inner slider 21 and outer slide plate 16 Feeding, makes the probe of intelligent meter be in compressive state;Then servomotor 8 starts, and drives wheel hub to rotate a circle, and is adopted by computer Six minimal compression values of intelligent meter of collection, if minimal compression value >=0.6mm, blank is qualified, and normal lower favourable turn adds, if minimum pressure Contracting value < 0.6mm, then blank is unqualified, waste product roller-way will be gone under it by waste product drive device.
The present invention in time can screen the not enough blank of allowance, it is to avoid underproof blank adds into machine, Manufacturing cost is saved, improve production efficiency, this device highly effective, operation are flexible, meet automatic continuous production.

Claims (4)

1. a kind of device for detecting wheel rim blank allowance, it is characterised in that described device is by frame (1), lifting Platform (2), cushion block (3), guide pillar (4), interior guide rail (5), interior wheel rim intelligent meter (6), clamping brace plate (7), servomotor (8), a left side Slide plate (9), clamping cylinder (10), axle (11), pinch wheels (12), external support board (13), outer guide (14), outside cylinder (15), outer cunning Plate (16), outer rim intelligent meter (17), right slide plate (18), clamping guide-rail (19), gear & rack structure (20), inner slider (21), Inside cylinder (22), inner support plate (23) and linear electric motors (24) composition;Linear electric motors (24) output end is fixedly connected lifting platform (2), under four guide effects of guide pillar (4), the raising and lowering of control lifting platform (2);Cushion block (3) is fixed on lifting platform (2) on, inner support plate (23) is fixed on cushion block (3), and interior guide rail (5) and inside cylinder (22) are each attached to inner support plate (23) On, on interior guide rail (5), inside cylinder (22) controls the horizontal movement of inner slider (21), three interior wheel rims to inner slider (21) Intelligent meter (6) is threadedly coupled on inner slider (21) successively from top to bottom;External support board (13) is fixed in frame (1), is led outward Rail (14) and outside cylinder (15) are each attached on external support board (13), outer slide plate (16) on outer guide (14), outside cylinder (15) horizontal movement of outer slide plate (16) is controlled, three outer rim intelligent meters (17) are threadedly coupled to outer slide plate successively from top to bottom (16) on, the effect of threaded connection is convenient regulation outreach.
2. the method that usage right requires the device described in 1 to measure wheel rim blank allowance, it is characterised in that described side Method includes step:The outreach of regulation outer rim intelligent meter (17), makes three probe tip lines of table be managed with wheel first By finished product outer rim form fit, three probes are equal to wheel theory finished product outer rim horizontal range;Then lubrication groove is adjusted Rim intelligent meter (6) outreach, makes three probe tip lines of table with wheel rim form fit, three spies in wheel theory finished product Pin is equal to wheel rim horizontal range in wheel theory finished product;Then calculate under outer rim intelligent meter (17) probe original state To the distance value of wheel theory finished product outer rim, using this distance as the forward travel distance of outer slide plate (16);Then interior branch is calculated When fagging (23) is raised to test position, under interior wheel rim intelligent meter (6) probe original state to wheel theory finished product in wheel rim away from From value, using this distance as the forward travel distance of inner slider (21).When outer slide plate (16), inner slider (21) are completed according to forward travel distance After advance, the probe of intelligent meter is compressed, and the compressed value that intelligent meter shows is actual blank rim line and theoretical finished product wheel The distance of rim line, i.e. blank allowance.
3. method according to claim 2, it is characterised in that:Wheel hub rotates a circle, and the compressed value that intelligent meter is measured can lead to Computer-automatic collection is crossed, the minimal compression value that six intelligent meters are measured is analyzed, this value is the minimum process surplus of wheel rim.
4. method according to claim 2, it is characterised in that:Qualified preferred criterion is to judge blank:Intelligent meter is minimum Compressed value >=0.6mm.
CN201710164178.3A 2017-03-20 2017-03-20 A kind of device and method for detecting wheel rim blank allowance Pending CN106840069A (en)

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CN201710164178.3A CN106840069A (en) 2017-03-20 2017-03-20 A kind of device and method for detecting wheel rim blank allowance

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Application Number Priority Date Filing Date Title
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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN107300354A (en) * 2017-07-21 2017-10-27 中信戴卡股份有限公司 A kind of wheel planeness of flange detection means
CN107336022A (en) * 2017-07-21 2017-11-10 中信戴卡股份有限公司 A kind of wheel blanks locating wheel lip apparatus for correcting
CN107356192A (en) * 2017-08-28 2017-11-17 中信戴卡股份有限公司 A kind of wheel blanks check device
CN107377995A (en) * 2017-08-27 2017-11-24 中信戴卡股份有限公司 A kind of wheel lightweight processing tool and method
CN108050923A (en) * 2017-12-29 2018-05-18 中信戴卡股份有限公司 A kind of device for checking wheel flange face bumps
CN108068093A (en) * 2017-12-22 2018-05-25 中信戴卡股份有限公司 A kind of wheel blanks outer rim chalker
CN108080744A (en) * 2017-12-22 2018-05-29 中信戴卡股份有限公司 A kind of wheel bolt bore chamfering apparatus
US11105606B2 (en) 2017-12-22 2021-08-31 Citic Dicastal Co., Ltd Wheel flange height difference detection and annular groove burr clearing device

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CN107300354A (en) * 2017-07-21 2017-10-27 中信戴卡股份有限公司 A kind of wheel planeness of flange detection means
CN107336022A (en) * 2017-07-21 2017-11-10 中信戴卡股份有限公司 A kind of wheel blanks locating wheel lip apparatus for correcting
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CN107377995A (en) * 2017-08-27 2017-11-24 中信戴卡股份有限公司 A kind of wheel lightweight processing tool and method
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US11105606B2 (en) 2017-12-22 2021-08-31 Citic Dicastal Co., Ltd Wheel flange height difference detection and annular groove burr clearing device
US10436565B2 (en) 2017-12-29 2019-10-08 Citic Dicastal Co., Ltd. Device for detecting concave-convex of flange face of wheel
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CN108050923A (en) * 2017-12-29 2018-05-18 中信戴卡股份有限公司 A kind of device for checking wheel flange face bumps

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