CN106812277A - 一种人造洞石保温装饰一体板及其制备方法 - Google Patents
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Abstract
本发明公开了一种人造洞石保温装饰一体板及其制备方法，其中人造洞石保温装饰一体板包括连接件、保温层和粘接在保温层外侧的人造洞石板；连接件包括连接杆和设置在连接杆上的环形凸起。所述连接杆的两端分别***到保温层、人造洞石板内，环形凸起位于保温层、人造洞石板之间。本发明将仿洞石与保温层复合，内置加强筋可以在实现保温装饰效果的同时从源头上增加***强度安全性，预埋槽可以极大的在保证***安全性基础上提高安装效率。
Description
技术领域
本发明涉及到建筑材料的技术领域，特别是指一种保温装饰一体板。
背景技术
随着外界气候冷热交替循环、风霜雪雨等客观因素的影响，建筑物外层容易发生变黑、起壳、开裂、脱落等现象。近年来国家对建筑节能环保的要求不断升级，越来越多的建筑物外墙上都披上了一层保温材料，但是现有的外墙改造对原墙体都有破坏，而且在施工过程中会产生大量的粉尘、噪音，工序也复杂；有的保温材料的防火等级低，在施工过程中有时还会发生火灾，从而对人们的生命财产造成威胁。还有一些为了外墙美观，直接在外墙上涂上一层涂料，时间长了，仍然会造成脱落、起壳现象，这就需要重新涂刷，从而浪费人力、物力。
大多采用存在成本高、安装不方便、安装难度大的问题，且与墙体固定不牢固，容易脱落。
发明内容
本发明的目的在于针对现有技术的不足，提供一种人造洞石保温装饰一体板及其制备方法。
本发明的目的是通过以下技术方案实现的：一种人造洞石保温装饰一体板，其特征在于，包括连接件、保温层和粘接在保温层外侧的人造洞石板；连接件包括连接杆和设置在连接杆上的环形凸起。所述连接杆的两端分别***到保温层、人造洞石板内，环形凸起位于保温层、人造洞石板之间。
进一步地，所述保温层通过粘结砂浆与人造洞石板粘结。
进一步地，还包括铺设于粘结砂浆上的网格布，所述网格布的孔径介于连接杆直径和环形凸起的直径之间；所述环形凸起位于网格布、人造洞石板之间。
进一步地，所述人造洞石板的侧壁具有插槽。
进一步地，所述人造洞石板的组分如下：白水泥：石英砂：减水剂：铁黄粉：铁红粉的质量比为1000：2000：3：0.4：0.05。
一种人造洞石保温装饰一体板的制备方法，包括以下步骤：
(1)以洞石原模为模板，制备硅胶模；
(2)在硅胶模中进行面层颜料喷涂，之后浇筑人造洞石板浆料。所述面层颜料组分的质量配比按水：白水泥：铁黑：群青：铁红：铁黄＝100:20:0.2:0.2:0.1:1.2。所述人造洞石板浆料通过以下方法得到：先将1000重量份的水泥和2000重量份的石英砂在搅拌机中加650-750重量份的水搅拌，将3重量份的减水剂、0.4重量份的铁黄、0.05重量份的铁红、30-60重量份的水搅拌为均匀悬浊液后，加入到水泥石英砂中，继续搅拌至颜色均匀一致后得到人造洞石板浆料；
(3)在保温层上涂覆粘结砂浆，后铺设网格布；然后将所述连接件的一端从网格布上方***到保温层内；
(4)将步骤2处理后的保温层贴合与浆料上方，使得连接件的另一端***到浆料内。
(5)养护到期后脱模，即得到人造洞石保温装饰一体板。
进一步地，所述硅胶模内侧壁具有插片模型，脱模后得到的人造洞石板具有插槽。
本发明的有益效果在于：比较于传统的陶粒洞石面密度小，由于有机保温层的存在使保温隔热效果更好；另一方面，将仿洞石与保温层复合，内置加强筋可以在实现保温装饰效果的同时从源头上增加***强度安全性，预埋槽可以极大的在保证***安全性基础上提高安装效率。
附图说明
图1为连接件的结构示意图；
图2为本发明人造洞石保温装饰一体板的结构示意图。
图中，连接件1、保温层2、人造洞石板3、粘结砂浆4上、网格布5、连接杆11直径、环形凸起12、插槽31。
具体实施方式
如图1所示，一种人造洞石保温装饰一体板，包括连接件1、保温层2和粘接在保温层2外侧的人造洞石板3；其中，保温层2通过粘结砂浆4与人造洞石板3粘结。粘结砂浆4上铺设有网格布5，网格布5位于粘结砂浆4和人造洞石板3之间；连接件1包括连接杆11和设置在连接杆11上的环形凸起12。所述网格布5的孔径介于连接杆11直径和环形凸起12的直径之间；所述连接杆11的两端分别***到保温层2、人造洞石板3内，所述环形凸起12位于网格布5、人造洞石板3之间。通过网格布5与连接件1的相互配合，可以在实现保温装饰效果的同时从源头上提高产品抗折强度、饰面层与保温层的复合强度，从而增强***安全性。
此外，人造洞石板3的侧壁还可以具有插槽31，方便通过Z字形扣件进行安装，实现与墙体的粘锚，大大增强其抗负风压能力，如图1所示。
上述人造洞石保温装饰一体板通过以下步骤制备得到：
(1)以洞石原模为模板，制备硅胶模；具体如下：
(1.1)将洞石原模上的大孔及边缘棱角处的孔洞用云石胶补平，放置水平台上确保洞石原模平整
(1.2)以平整度极高的建筑模板作为底板，四周采用同材质模板做框形成模框，将模框放置在水平台上进行浇筑。
(1.4)模具硅胶与固化剂按一次性7kg：0.08kg比例进行配置，混合后搅拌约15min左右，使其混合均匀，之后放入真空箱内抽真空消除搅拌产生的气泡；
(1.5)将硅胶浇筑在洞石原模上，用刮板用力刮平(消除残余气泡及提高平整度)浇筑好的硅胶应表面平整与框齐高，且底板上无硅胶流出。约20h后可以拆模，拆模后模具可以马上开始使用。
(2)在硅胶模中浇筑人造洞石板浆料，进行面层颜料喷涂,所述面层颜料组分的质量配比按水：白水泥：铁黑：群青：铁红：铁黄＝100:20:0.2:0.2:0.1:1.2。所述人造洞石板浆料通过以下方法得到：先将1000重量份的水泥和2000重量份的石英砂在搅拌机中加650-750重量份的水搅拌，将3重量份的减水剂、0.4重量份的铁黄、0.05重量份的铁红、30-60重量份是水搅拌为均匀悬浊液后，加入到水泥石英砂中，继续搅拌至颜色均匀一致后得到人造洞石板浆料；
(3)在保温层2上涂覆粘结砂浆4，后铺设网格布5；然后将所述连接件1的一端从网格布5上方***到保温层2内；
(4)将步骤2处理后的保温层2贴合与浆料上方，使得连接件1的另一端***到浆料内。
(5)养护到期后脱模，得到人造洞石保温装饰一体板。
经测试，人造洞石保温装饰一体板的拉伸粘结强度大于0.10MPa(且破坏发生在保温层内部)，面密度小于等于20kg/m2。
为构建人造洞石板3侧壁的插槽31，可通过在硅胶模内侧壁的插片模型来实现。
Claims (5)
1.一种人造洞石保温装饰一体板，其特征在于，包括连接件(1)、保温层(2)和粘接在保温层(2)外侧的人造洞石板(3)；所述保温层(2)通过粘结砂浆(4)与人造洞石板(3)粘结。粘结砂浆(4)与人造洞石板(3)之间铺设有网格布(5)；连接件(1)包括连接杆(11)和设置在连接杆(11)上的环形凸起(12)。所述网格布(5)的孔径介于连接杆(11)直径和环形凸起(12)的直径之间；所述连接杆(11)的两端分别***到保温层(2)、人造洞石板(3)内，环形凸起(12)位于网格布(5)、人造洞石板(3)之间。
2.根据权利要求1所述的人造洞石保温装饰一体板，其特征在于，所述人造洞石板(3)的侧壁具有插槽(31)。
3.根据权利要求1所述的人造洞石保温装饰一体板，其特征在于，所述人造洞石板(3)的组分如下：白水泥：石英砂：减水剂：铁黄粉：铁红粉的质量比为1000：2000：3：0.4：0.05。
4.一种权利要求1所述的人造洞石保温装饰一体板的制备方法，其特征在于，包括以下步骤：
(1)以洞石原模为模板，制备硅胶模；
(2)在硅胶模中进行面层颜料喷涂，之后浇筑人造洞石板浆料。所述面层颜料组分的质量配比按水：白水泥：铁黑：群青：铁红：铁黄＝100:20:0.2:0.2:0.1:1.2。所述人造洞石板浆料通过以下方法得到：先将1000重量份的水泥和2000重量份的石英砂在搅拌机中加650-750重量份的水搅拌，将3重量份的减水剂、0.4重量份的铁黄、0.05重量份的铁红、30-60重量份的水搅拌为均匀悬浊液后，加入到水泥石英砂中，继续搅拌至颜色均匀一致后得到人造洞石板浆料；
(3)在保温层(2)上涂覆粘结砂浆(4)，后铺设网格布(5)；然后将所述连接件(1)的一端从网格布(5)上方***到保温层(2)内；
(4)将步骤2处理后的保温层(2)贴合与浆料上方，使得连接件(1)的另一端***到浆料内。
(5)养护到期后脱模，即得到人造洞石保温装饰一体板。
5.根据权利要求4所述的方法，其特征在于，所述硅胶模内侧壁具有插片模型，脱模后得到的人造洞石板(3)具有插槽(31)。
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