CN106807488A - A kind of unit for inertial conic crusher - Google Patents
A kind of unit for inertial conic crusher Download PDFInfo
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- CN106807488A CN106807488A CN201510858174.6A CN201510858174A CN106807488A CN 106807488 A CN106807488 A CN 106807488A CN 201510858174 A CN201510858174 A CN 201510858174A CN 106807488 A CN106807488 A CN 106807488A
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Abstract
The invention discloses a kind of unit for inertial conic crusher, the unit for inertial conic crusher includes:Underframe, vibration isolator, support ring, adjustment ring, the vibration isolator is provided with underframe, motor and support ring are installed on the underframe, the top of the support ring is provided with adjustment ring, support is provided with the support ring, the support is provided with main shaft, the main shaft is inserted into straight bushing, the straight bushing outer is provided with vibrator, the bottom of the straight bushing is provided with fluid coupling, gear is installed, the main shaft top is provided with spherical bearing, and the spherical bearing is provided with mantle on the axle of the fluid coupling.Technical purpose of the invention is that a kind of transmission efficiency of offer is higher, more preferably protects motor, can adjust centrifugal moment, the unit for inertial conic crusher of replaceable mantle cone lid; this unit for inertial conic crusher can reduce production cost, can quickly change the crushing force of disintegrating machine.
Description
Technical field
The present invention relates to field of cracking machine, particularly a kind of unit for inertial conic crusher.
Background technology
Gyratory crusher is widely used in the industrial circles such as mine, has the raw material at very many new exploitations to need to be processed with disintegrating machine so that the raw material after working process reach the granularity of next step job requirements.
In disintegrating machine, unit for inertial conic crusher has that energy-efficient swing crushing working method, crushing force be big and adjustable, reduction ratio is big, product granularity is thin and uniform, unit power consumption is low, the advantage of the brittle material of any hardness can be crushed, it is a kind of preferable energy-conservation super fine crushing equipment, is had been widely used in the broken manufacture field of material, is that each field and manufacturing enterprise create huge Social benefit and economic benefit.
And there is the shortcomings of crushing force regulation is inconvenient, and drive disk assembly transmission efficiency is relatively low, production cost is higher in traditional unit for inertial conic crusher.
The content of the invention
For the deficiency that above-mentioned unit for inertial conic crusher is present; technical purpose of the invention is that a kind of transmission efficiency of offer is higher, more preferably protects motor, can adjust centrifugal moment, the unit for inertial conic crusher of replaceable mantle cone lid; this unit for inertial conic crusher can reduce production cost, can quickly change the crushing force of disintegrating machine.
The present invention is achieved through the following technical solutions:
A kind of unit for inertial conic crusher, the unit for inertial conic crusher includes:Underframe, vibration isolator, support ring, adjustment ring, the vibration isolator is provided with underframe, motor and support ring are installed on the underframe, the top of the support ring is provided with adjustment ring, support is provided with the support ring, the support is provided with main shaft, the main shaft is inserted into straight bushing, the straight bushing outer is provided with vibrator, the bottom of the straight bushing is provided with fluid coupling, gear is installed, the main shaft top is provided with spherical bearing, and the spherical bearing is provided with mantle on the axle of the fluid coupling.
In above-mentioned technical proposal, by being provided with vibration isolator on underframe, so that unit for inertial conic crusher is in operation, the vibration of disintegrating machine and motor can be reduced, unit for inertial conic crusher is that the vibrator by rotating produces centrifugal force, so that mantle makees gapless rolling along cone inner surface surely, in the fluid coupling that the bottom of straight bushing is provided with, can facilitate and the rotating speed of straight bushing is adjusted, the gear installed on fluid coupling passes through chain drive with the gear on motor shaft, transmission efficiency and Mechanical Reliability can be increased, Chain conveyer has will not skid, it is in hgher efficiency, gearratio is more accurate, the advantages of high temperature resistant, be provided between main shaft top and mantle spherical bearing enable to mantle can along it is fixed cone inner surface make gapless rolling.
A kind of unit for inertial conic crusher, the vibration isolator is spirality steel spring vibration isolator or butterfly steel spring vibration isolator.
In above-mentioned technical proposal, vibration isolator is set into steel spring vibration isolator can more preferably offset vibration, and the weight range that steel spring vibration isolator bears is big, is not acted upon by temperature changes substantially, usual vibration isolator selects spirality steel spring vibration isolator, also can select butterfly steel spring vibration isolator.
A kind of unit for inertial conic crusher, the rotary shaft of motor is provided with gear, coordinates on the gear and is provided with chain, and the chain coordinates installation with the gear on the axle of fluid-flywheel clutch.
In above-mentioned technical proposal, motor is connected with fluid coupling by way of chain gear so that transmission efficiency between motor and coupler is higher, gearratio is more accurate, more resistant to high temperature.
A kind of unit for inertial conic crusher, vibrator is inertia vibration generator, the inertia vibration generator includes eccentric block, excitor, the excitor is fixedly mounted on straight bushing, the excitor is by sleeve and box body, two gears are provided with the box body of the excitor, the gear is provided with driving chain, the rotating shaft of gear is provided with shaft coupling, the shaft coupling is connected with the shaft coupling on motor a, motor b is installed in the box body, the axle of the motor b is provided with gear, the box body middle part is provided with groove, retainer ring is provided with the groove, stud is installed in the retainer ring, screw thread on the stud coordinates with the gear that motor b axles are provided with to be installed, screw thread is not provided with the top of the stud.
In above-mentioned technical proposal,Eccentric block is installed on excitor,Excitor is fixedly mounted on straight bushing,Eccentric block can be moved on excitor,Enable the bushing to drive vibrator to rotate,Vibrator is when rotated,Eccentric block moves to different positions and can produce different centrifugal force,Make it possible to the crushing force of convenient regulation unit for inertial conic crusher,The sleeve of vibrator is fixedly mounted on straight bushing with coming,Box body is used for setting-up eccentricity block,The gear and chain that are provided with box body can adjust the position of eccentric block,The shaft coupling is connected with the shaft coupling on motor a,Enable that motor drives pinion rotation,The motor b being provided with can drive pinion rotation,Stud is installed in retainer ring,Enable that stud is moved up and down along retainer ring,Screw thread is not provided with the top of stud,So that during being moved on stud,In can extend into driving chain,By driving chain card column,So that eccentric block will not fly out when rotating.
A kind of unit for inertial conic crusher, the fluid coupling is provided with overload protection and overvoltage protection, and the fluid in the fluid coupling is turbine oil.
In above-mentioned technical proposal, fluid coupling can be more preferably protected by being provided with overload protection and overvoltage protection in fluid coupling, while also more preferable protection motor, turbine oil has high-flash, low viscous characteristic.
A kind of unit for inertial conic crusher, the mantle includes cone lid and cone, the cone lid is the cone of inner pumping, the inner cone wall of the cone lid is provided with inverted steps, and the outer cone wall of the cone is provided with positive ladder, and the inverted steps that the positive ladder that the outer cone wall is provided with is provided with the inner cone wall of cone lid mutually agree with, the bottom of the cone is provided with bulge loop, the bulge loop is provided with screw, and the cone bottom surface of the cone lid is provided with screwed hole, and the bulge loop is bolted with cone lid.
In above-mentioned technical proposal, by being provided with cone lid and cone two parts to mantle so that cone lid is replaceable, it is more cost-effective, the ladder of cooperation is provided between cone and cone lid and is connected by bulge loop so that cone will not be stuck with cone lid, also cause that between cone lid and cone connection can be consolidated.
A kind of unit for inertial conic crusher, controller a and controller b is connected with the motor a and motor b respectively, the controller a is connected with MCU respectively with controller b, the MCU is connected with light-emitting diode display, the MCU is connected with data-interface, and the straight bushing is provided with speed probe, and the motor is provided with controller c, the controller is connected with MCU, and the eccentric block is provided with displacement transducer;The straight bushing that the speed probe is measured(10)Tach signal,The displacement of the eccentric block that displacement transducer is measured passes signal to MCU,After the MCU receives tach signal and displacement signal,The centripetal force that vibrator is produced is calculated by formula,So as to control the crushing force of disintegrating machine,When the crushing force of disintegrating machine is not enough,The MCU sends the signal command closed to the controller c of motor,The controller c of the motor closes motor after receiving the signal command for closing motor,After the straight bushing stops operating,The MCU sends the signal command for opening electro-motor b to controller b,The controller b opens electro-motor b after receiving the order for opening electro-motor,The drive stud 4 of electro-motor b is moved down,Enable that gear 3 drives driving chain to move,The MCU sends the signal command for closing electro-motor b to controller b,The controller b closes electro-motor b after receiving the order for closing electro-motor,After motor b is closed,The MCU sends the signal command for opening electro-motor a to controller a,The controller a opens electro-motor a after receiving the order for opening electro-motor,Under the drive of electro-motor a,So that gear 3 drives driving chain movement,The driving chain drives eccentric block 1 to move,After eccentric block 1 is adjusted to correct position by the driving chain,The distance of the eccentric block movement passes through displacement sensor,The distance of the eccentric block movement is by calculating,The MCU sends the signal command for closing electro-motor a to controller a,The controller a closes electro-motor a after receiving the order for closing electro-motor,After the electro-motor a is closed,The MCU sends the signal command for opening electro-motor b to controller b,The controller b opens electro-motor b after receiving the order for opening electro-motor,The drive stud 4 of electro-motor b is moved up,So that bolt 4 is locked by driving chain through the hole of driving chain,So as to eccentric block be fixed,If stud 4 is when through the hole of driving chain,Chain is transmitted to block,MCU controls motor a is finely adjusted to the position of driving chain,So that bolt 4 is fixed through the hole of driving chain to driving chain,So that eccentric block is fixed,The MCU sends the signal command opened to the controller c of motor,The controller c of the motor opens motor after receiving the signal command for opening motor,So as to control the crushing force of inertia crusher.
The beneficial effects of the invention are as follows:
1st, by being provided with chain by the gear on the gear and the axle of fluid-flywheel clutch on motor so that the transmission efficiency between motor and fluid coupling is improved, the reliability of transmission is improved, and the torque that can be driven is bigger, more resistant to high temperature;
2nd, it is set to fluid coupling by by traditional shaft coupling; enable more preferably to protect motor when moment of torsion becomes big suddenly; the startup ability of motor can be improved; to the strong adaptability of environment; can be worked under the explosion-proof environment of cold, humidity, dust, need, also the function with stepless time adjustment;
3rd, cone lid and cone two parts are set to by by mantle so that in cone lid destruction, cone lid can be changed so that use cost is lower;
4th, can be moved by by the eccentric block on vibrator so that so as to change the centrifugal force of polarizer so that the crushing force of unit for inertial conic crusher changes;
5th, it is provided with by the MCU that is provided with, speed probe, displacement transducer and in excitor motor, make it possible to be adjusted by external control the position of eccentric block, enable the crushing force of MCU adjust automatically unit for inertial conic crusher, so that disintegrating machine more rapidly facilitates adaptation processing needs.
Brief description of the drawings
Fig. 1 is the structural representation of invention.
Marked in figure:1 be underframe, 2 be fluid coupling, 3 be vibration isolator, 4 be vibrator, 5 be support ring, 6 be spherical bearing, 7 for fixed cone, 8 be adjustment ring, 9 be mantle, 9-1 for cone lid, 9-2 be cone, 10 be straight bushing, 11 be motor, 12 be chain.
Specific embodiment
The present invention is described in detail below in conjunction with the accompanying drawings.
A kind of unit for inertial conic crusher as shown in Figure 1, underframe 1, fluid coupling 2, vibration isolator 3, vibrator 4, support ring 5, surely spherical bearing 6, cone 7, adjustment ring 8, mantle 9, cone lid 9-1, cone 9-2, straight bushing 10, motor 11, chain 12, the unit for inertial conic crusher include:Underframe 1, vibration isolator 3, support ring 5, adjustment ring 8, the vibration isolator 3 is provided with underframe 1, motor 11 and support ring 5 are installed on the underframe 1, the top of the support ring 5 is provided with adjustment ring 8, support is provided with the support ring 5, the support is provided with main shaft, the main shaft is inserted into straight bushing 10, vibrator 4 is installed outside the straight bushing 10, the bottom of the straight bushing 10 is provided with fluid coupling 2, gear is installed, the main shaft top is provided with spherical bearing 6, and the spherical bearing 6 is provided with mantle 9 on the axle of the fluid coupling 2;The vibration isolator 3 is spirality steel spring vibration isolator;The rotary shaft of the motor 11 is provided with gear, coordinates on the gear and is provided with chain 12, and the chain 12 coordinates installation with the gear on the axle of fluid-flywheel clutch;The vibrator 4 is inertia vibration generator, the inertia vibration generator includes eccentric block, excitor, the excitor is fixedly mounted on straight bushing, the excitor is by sleeve and box body, two gears are provided with the box body of the excitor, the gear is provided with driving chain 12, the rotating shaft of gear is provided with shaft coupling, the shaft coupling is connected with the shaft coupling on motor a, motor b is installed in the box body, the axle of the motor b is provided with gear, the box body middle part is provided with groove, retainer ring is provided with the groove, stud is installed in the retainer ring, screw thread on the stud coordinates with the gear that motor b axles are provided with to be installed, screw thread is not provided with the top of the stud;The fluid coupling 2 is provided with overload protection and overvoltage protection, and the fluid in the fluid coupling 2 is turbine oil;The mantle 9 includes cone lid 9-1 and cone 9-2, the cone lid 9-1 is the cone of inner pumping, the inner cone wall of the cone lid 9-1 is provided with inverted steps, the outer cone wall of the cone 9-2 is provided with positive ladder, the inverted steps that the positive ladder that the outer cone wall is provided with is provided with the inner cone wall of cone lid 9-1 mutually agree with, and the bottom of the cone 9-2 is provided with bulge loop, and the bulge loop is provided with screw, the cone bottom surface of the cone lid 9-1 is provided with screwed hole, and the bulge loop is bolted with cone lid 9-1;
Controller a and controller b is connected with the motor a and motor b respectively, the controller a is connected with MCU respectively with controller b, the MCU is connected with light-emitting diode display, the MCU is connected with data-interface, the straight bushing 10 is provided with speed probe, the motor 11 is provided with controller c, and the controller is connected with MCU, and the eccentric block is provided with displacement transducer;The tach signal of the straight bushing 10 that the speed probe is measured,The displacement of the eccentric block that displacement transducer is measured passes signal to MCU,After the MCU receives tach signal and displacement signal,The centripetal force that vibrator 4 is produced is calculated by formula,So as to control the crushing force of disintegrating machine,When the crushing force of disintegrating machine is not default crushing force,The MCU sends the signal command closed to the controller c of motor 11,The controller c of the motor 11 closes motor 11 after receiving the signal command for closing motor 11,After the straight bushing 10 stops operating,The MCU sends the signal command for opening electro-motor b to controller b,The controller b opens electro-motor b after receiving the order for opening electro-motor,The drive stud 4 of electro-motor b is moved down,Enable that gear 3 drives driving chain 12 to move,The MCU sends the signal command for closing electro-motor b to controller b,The controller b closes electro-motor b after receiving the order for closing electro-motor,After motor b is closed,The MCU sends the signal command for opening electro-motor a to controller a,The controller a opens electro-motor a after receiving the order for opening electro-motor,Under the drive of electro-motor a,So that gear 3 drives driving chain 12 to move,The driving chain 12 drives eccentric block 1 to move,After eccentric block 1 is adjusted to correct position by the driving chain 12,The distance of the eccentric block movement passes through displacement sensor,The distance of the eccentric block movement is by calculating,The MCU sends the signal command for closing electro-motor a to controller a,The controller a closes electro-motor a after receiving the order for closing electro-motor,After the electro-motor a is closed,The MCU sends the signal command for opening electro-motor b to controller b,The controller b opens electro-motor b after receiving the order for opening electro-motor,The drive stud 4 of electro-motor b is moved up,So that bolt 4 is locked by driving chain 12 through the hole of driving chain 12,So as to eccentric block be fixed,If stud 4 is when through the hole of driving chain 12,Chain 12 is transmitted to block,MCU controls motor a is finely adjusted to the position of driving chain 12,So that bolt 4 is fixed through the hole of driving chain 12 to driving chain 12,So that eccentric block is fixed,The MCU sends the signal command opened to the controller c of motor 11,The controller c of the motor 11 opens motor 11 after receiving the signal command for opening motor 11,So as to control the crushing force of inertia crusher.
Unit for inertial conic crusher operating principle of the invention is:
1st, the data in MCU can be preset by the data-interface of MCU, after starting unit for inertial conic crusher, motor 11 drives the pinion rotation on fluid-flywheel clutch 2 with the cooperation of chain by gear, so as to drive the turbine rotation in fluid-flywheel clutch 2, so that fluid coupling 2 delivers torque to straight bushing 10, straight bushing 10 is rotated so as to drive vibrator 4 to rotate, vibrator 4 is rotated and produces centrifugal force, so that mantle 9 makees gapless along the inner surface for determining cone in adjustment ring 8 roll, so as to produce crushing force.
2,MCU is contrasted to the data that the data being provided with are measured and calculated with sensor by formula,The data of contrast allow 5% deviation,When the data of contrast are inconsistent in deviation range,The data display that MCU will be contrasted is on light-emitting diode display,That is when the crushing force of disintegrating machine is not default crushing force,MCU sends the signal command closed to the controller c of motor 11,The controller c of motor 11 closes motor 11 after receiving the signal command for closing motor 11,After straight bushing 10 stops operating,MCU sends the signal command for opening electro-motor b to controller b,Controller b opens electro-motor b after receiving the order for opening electro-motor,Under the driving of electro-motor b,So that stud 4 is moved down,Enable that gear drives driving chain 12 to move,The MCU sends the signal command for closing electro-motor b to controller b,The controller b closes electro-motor b after receiving the order for closing electro-motor,After motor b is closed,The MCU sends the signal command for opening electro-motor a to controller a,The controller a opens electro-motor a after receiving the order for opening electro-motor,Under the drive of electro-motor a,So that gear 3 drives driving chain 12 to move,The driving chain 12 drives eccentric block 1 to move,After eccentric block 1 is adjusted to correct position by the driving chain 12,The distance of the eccentric block movement passes through displacement sensor,The distance of the eccentric block movement is by calculating,The MCU sends the signal command for closing electro-motor a to controller a,The controller a closes electro-motor a after receiving the order for closing electro-motor,After the electro-motor a is closed,The MCU sends the signal command for opening electro-motor b to controller b,The controller b opens electro-motor b after receiving the order for opening electro-motor,Electro-motor b drives stud 4 to move up,So that bolt 4 is locked by driving chain 12 through the hole of driving chain 12,So as to eccentric block be fixed,If stud 4 is when through the hole of driving chain 12,Chain 12 is transmitted to block,MCU controls motor a is finely adjusted to the position of driving chain 12,So that bolt 4 is fixed through the hole of driving chain 12 to driving chain 12,So that eccentric block is fixed,The MCU sends the signal command opened to the controller c of motor 11,The controller c of the motor 11 opens motor 11 after receiving the signal command for opening motor 11,So as to control the crushing force of inertia crusher.
Claims (8)
1. a kind of unit for inertial conic crusher, the unit for inertial conic crusher includes:Underframe(1), vibration isolator(3), support ring(5), adjustment ring(8), it is characterised in that the vibration isolator(3)It is provided with underframe(1), the underframe(1)On motor is installed(11)And support ring(5), the support ring(5)Top adjustment ring is installed(8), the support ring(5)Support is inside provided with, the support is provided with main shaft, and the main shaft is inserted into straight bushing(10)It is interior, the straight bushing(10)Outside is provided with vibrator(4), the straight bushing(10)Bottom be provided with fluid coupling(2), the fluid coupling(2)Axle on gear is installed, the main shaft top is provided with spherical bearing(6), the spherical bearing(6)It is provided with mantle(9).
2. unit for inertial conic crusher according to claim 1, it is characterised in that the vibration isolator(3)It is spirality steel spring vibration isolator or butterfly steel spring vibration isolator.
3. unit for inertial conic crusher according to claim 1, it is characterised in that the motor(11)Rotary shaft be provided with gear, on the gear coordinate chain is installed(12), the chain(12)Coordinate with the gear on the axle of fluid-flywheel clutch and install.
4. unit for inertial conic crusher according to claim 1, it is characterised in that the vibrator(4)It is inertia vibration generator, the inertia vibration generator includes eccentric block, excitor, the excitor is fixedly mounted on straight bushing, and the excitor is provided with two gears by sleeve and box body in the box body of the excitor, the gear is provided with driving chain(12)The rotating shaft of gear is provided with shaft coupling, the shaft coupling is connected with the shaft coupling on motor a, the axle that motor b, the motor b are provided with the box body is provided with gear, and the box body middle part is provided with groove, retainer ring is provided with the groove, stud is installed, the screw thread on the stud coordinates with the gear that motor b axles are provided with to be installed, and screw thread is not provided with the top of the stud in the retainer ring.
5. the unit for inertial conic crusher according to claim 1,3, it is characterised in that the fluid coupling(2)It is provided with overload protection and overvoltage protection, the fluid coupling(2)Interior fluid is turbine oil.
6. unit for inertial conic crusher according to claim 1, it is characterised in that the mantle(9)Covered including cone(9-1)And cone(9-2), the cone lid(9-1)It is the cone of inner pumping, the cone lid(9-1)Inner cone wall be provided with inverted steps, the cone(9-2)Outer cone wall be provided with positive ladder, the positive ladder that the outer cone wall is provided with cone cover(9-1)The inverted steps that are provided with of inner cone wall mutually agree with, the cone(9-2)Bottom be provided with bulge loop, the bulge loop is provided with screw, the cone lid(9-1)Cone bottom surface be provided with screwed hole, the bulge loop is covered with cone(9-1)It is bolted.
7. the unit for inertial conic crusher according to claim 1-6, it is characterised in that be connected with controller a and controller b on the motor a and motor b respectively, the controller a is connected with MCU respectively with controller b, the MCU is connected with light-emitting diode display, and the MCU is connected with data-interface, the straight bushing(10)It is provided with speed probe, the motor(11)Controller c is provided with, the controller is connected with MCU, and the eccentric block is provided with displacement transducer.
8. the unit for inertial conic crusher according to claim 1-7, it is characterised in that the straight bushing that the speed probe is measured(10)Tach signal, the displacement of eccentric block that measures of displacement transducer pass signal to MCU, after the MCU receives tach signal and displacement signal, vibrator is calculated by formula(4)The centripetal force of generation, so as to control the crushing force of disintegrating machine, when the crushing force of disintegrating machine is not default crushing force, the MCU is to motor(11)Controller c send close signal command, the motor(11)Controller c receive closing motor(11)Signal command after close motor(11), the straight bushing(10)After stopping operating, the MCU sends the signal command for opening electro-motor b to controller b, the controller b opens electro-motor b after receiving the order for opening electro-motor, and the drive stud 4 of electro-motor b is moved down so that gear 3 can drive driving chain(12)It is mobile, the MCU sends the signal command for closing electro-motor b to controller b, the controller b closes electro-motor b after receiving the order for closing electro-motor, after motor b is closed, the MCU sends the signal command for opening electro-motor a to controller a, the controller a opens electro-motor a after receiving the order for opening electro-motor, under the drive of electro-motor a so that gear 3 drives driving chain(12)It is mobile, the driving chain(12)Eccentric block 1 is driven to move, the driving chain(12)After eccentric block 1 is adjusted into correct position, the distance of the eccentric block movement passes through displacement sensor, the distance of the eccentric block movement is by calculating, the MCU sends the signal command for closing electro-motor a to controller a, the controller a closes electro-motor a after receiving the order for closing electro-motor, after the electro-motor a is closed, the MCU sends the signal command for opening electro-motor b to controller b, the controller b opens electro-motor b after receiving the order for opening electro-motor, the drive stud 4 of electro-motor b is moved up, so that bolt 4 passes through driving chain(12)Hole by driving chain(12)It is locked, so as to eccentric block be fixed, if stud 4 is through driving chain(12)Hole when, be transmitted chain(12)Block, MCU controls motor a to driving chain(12)Position be finely adjusted so that bolt 4 pass through driving chain(12)Hole to driving chain(12)It is fixed, so that eccentric block is fixed, the MCU is to motor(11)Controller c send open signal command, the motor(11)Controller c receive opening motor(11)Signal command after open motor(11), so as to control the crushing force of inertia crusher.
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CN205361466U (en) * | 2015-11-30 | 2016-07-06 | 成都九十度工业产品设计有限公司 | Inertia cone crusher |
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Application publication date: 20170609 |