CN106801137A - A kind of numerical control steel wire induction heat treatment production system - Google Patents
A kind of numerical control steel wire induction heat treatment production system Download PDFInfo
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- CN106801137A CN106801137A CN201510843533.0A CN201510843533A CN106801137A CN 106801137 A CN106801137 A CN 106801137A CN 201510843533 A CN201510843533 A CN 201510843533A CN 106801137 A CN106801137 A CN 106801137A
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Abstract
The invention discloses a kind of numerical control steel wire induction heat treatment production system, it includes：Vertical uncoiler；Guider, itself and vertical uncoiler corresponding matching；Charging drives roller mechanism, and it is connected with guider；Two-way straightening mechanism, it drives roller mechanism to be connected with charging；Cleaning plant, it is connected with two-way straightening mechanism；Heater, it is connected with cleaning plant；Quenching cooler bin, it is connected with heater；Tempering heater, it is connected with quenching cooler bin；Tempering cooling device, it is connected with tempering heater；Online eddy current flaw detec, it is connected with tempering cooling device；Drawing mechanism, it is connected with online eddy current flaw detec；Rolling-up mechanism, it is connected with drawing mechanism.Simple structure of the present invention, it is easy to operate, substantially increase operating efficiency and protect environment, greatly reduce maintenance rate.
Description
Technical field
The present invention relates to a kind of steel wire induction heat treatment production system, and in particular to a kind of numerical control steel wire induction heat
Process for producing system.
Background technology
The heat treatment of current steel silk material, the mostly horizontal placement of steel wire coil, without guider, random folding and unfolding,
Rotation is only exported without communication without automatic speed regulation, induction power supply output feedback-less control using common electric machine, each motor
System, uses oily hardening media.The product of above-mentioned old-fashioned production line, its tensile strength, yield strength is broken
The key indexs such as face shrinkage factor are not high, it is impossible to used under the conditions of high intensity.And low production efficiency, steel
Silk heats uneven, the easily heated impurity blocking of induction coil, and quenching oil consumption is big and pollutes environment, whole
Machine complex operation, fault rate is higher.
The content of the invention
The present invention in order to solve the above problems, so as to provide a kind of numerical control steel wire induction heat treatment production system.
To reach above-mentioned purpose, technical scheme is as follows：
A kind of numerical control steel wire induction heat treatment production system, the production system includes：
Vertical uncoiler；
Guider, the guider and vertical uncoiler corresponding matching；
Charging drives roller mechanism, and the charging drives roller mechanism to be connected with guider；
Two-way straightening mechanism, the two-way straightening mechanism drives roller mechanism to be connected with charging；
Cleaning plant, the cleaning plant is connected with two-way straightening mechanism；
Heater, the heater is connected with cleaning plant；
Quenching cooler bin, the quenching cooler bin is connected with heater；
Tempering heater, the tempering heater is connected with quenching cooler bin；
Tempering cooling device, the tempering cooling device is connected with tempering heater；
Online eddy current flaw detec, the online eddy current flaw detec is connected with tempering cooling device；
Drawing mechanism, the drawing mechanism is connected with online eddy current flaw detec；
Rolling-up mechanism, the rolling-up mechanism is connected with drawing mechanism.
In a preferred embodiment of the invention, the cleaning plant includes that cleaning device for surface and hot water are clear
Cleaning device.
In a preferred embodiment of the invention, several high-pressure sprayings are provided with inside the quenching cooler bin
Device, the quenching cooler bin afterbody is provided with several drying nozzles.
In a preferred embodiment of the invention, it is additionally provided with water-based hardening liquid system on the quenching cooler bin
System.
In a preferred embodiment of the invention, the tempering cooling device includes a tempering cooler bin, institute
State tempering cooler bin and be provided with tempering cooling system.
In a preferred embodiment of the invention, it is respectively equipped with thermometric on heater and tempering heater
Instrument, the production system also include a digital control system, the digital control system respectively with temperature measurer, heater
It is connected with tempering heater.
In a preferred embodiment of the invention, the drawing mechanism include a frame, in the frame according to
It is secondary to be provided with discharging driving roller mechanism, antirust oiling mechanism, buffering Rong Si mechanisms and clipping apparatus.
In a preferred embodiment of the invention, the rolling-up mechanism includes that the winding transition being sequentially connected is led
Groove, winding guiding mechanism and vertical rolling machine.
The beneficial effects of the invention are as follows：
Simple structure of the present invention, it is easy to operate, substantially increase operating efficiency and protect environment, drop significantly
Low maintenance rate.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to implementing
Example or the accompanying drawing to be used needed for description of the prior art are briefly described, it should be apparent that, describe below
In accompanying drawing be only some embodiments of the present invention, for those of ordinary skill in the art, do not paying
On the premise of going out creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the invention.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand,
With reference to being specifically illustrating, the present invention is expanded on further.
Referring to the numerical control steel wire induction heat treatment production system that Fig. 1, the present invention are provided, it includes vertical uncoiling
Machine 110, guider 120, charging drive roller mechanism 130, two-way straightening mechanism 140, cleaning plant,
It is heater 160, quenching cooler bin 170, tempering heater 180, tempering cooling device 190, online
Eddy current flaw detec 210, drawing mechanism 220 and rolling-up mechanism 230.
Vertical uncoiler 110, it is single for steel wire uncoiling to be stretched as.
Guider 120, it is connected with vertical uncoiler 110, and right-angled intersection is provided with the above
Four rolling, its be for stretching after steel wire direct of travel, and it slides with Steel Wire Surface without relative
Friction.
Charging drives roller mechanism 130, and it is connected with guider 120, and steel wire can by guider 120
Enter into charging driving roller mechanism 130, charging drives the upper lower compression roller clamping steel wire in roller mechanism 130,
Lower compression roller active rotation is driven in variable-frequency motor, drives steel wire to advance by the velocity linear of setting, linear velocity can
Reach 10-25m/min (can step-less adjustment).
Two-way straightening mechanism 140, it drives roller mechanism 130 to be connected with charging, and steel wire is by feeding driven roller
Mechanism 130 enters in two-way straightening mechanism 140, its by horizontal and vertical directions several alignment pinch rollers
Composition, it can carry out strength alignment to steel wire in horizontal and vertical directions.
Cleaning plant, it is connected with two-way straightening mechanism 140, and steel wire is entered by two-way straightening mechanism 140
To in cleaning plant.
Cleaning plant is made up of cleaning device for surface 151 and hot cleaner 152.
Three active rotation cleaning brush in direction are installed inside cleaning device for surface 151, it can brush away school
The flour of the Steel Wire Surface after straight, and lower impurity collection will be brushed in the glove compartment cleared up of bottom,
Outside no dust pollution.
Hot cleaner 152, it is connected with cleaning device for surface 151, and hot cleaner 152 passes through
Washing away for high-temperature water thoroughly cleaning and can dry up other attachments of Steel Wire Surface.
Hot cleaner 152 specifically includes and water pump, spray is provided with a stainless steel water tank, stainless steel water tank
Plate, air blowing pipeline and cleaning opening.
Heater 160, it is connected with cleaning plant, and it is specifically made up of some groups of quenching induction coils,
It can quickly be heated to the steel wire after cleaning.
Quenching induction coil works especially by induction heating power, in last group of afterbody of coil, steel wire
Heating-up temperature can reach 800-1000 DEG C, and induction heating power can set 5-12 according to different technological requirements
Platform, quenching induction coil 10 can configure 8-16 groups, and every group according to the corresponding compensation electricity of output power value connection
Hold, compensating electric capacity is arranged on the machine frame inside of lower section.The standby quenching line of induction of array is set on frame
Circle, can quickly propel in place in maintenance, reduce downtime.
Quenching cooler bin 170, it is connected with heater 160, and it is for being carried out to the steel wire after heating
Quenching cooling, several high-pressure spraying devices are provided with quenching cooler bin 170, and high-pressure spraying device is carried out to steel wire
Omnirange is quickly cooled down, and several drying nozzles are additionally provided with cooler bin rear portion, dries up nozzle compressed air
Dry up the moisture of Steel Wire Surface.
Be additionally provided with water-based hardening liquid system 171 on quenching cooler bin 170, water-based hardening liquid system 171 with
Quenching cooler bin 170 is used cooperatively, and it is by can quickly be cooled down, and inner loop work, consumption is few, right
Environmental pollution is minimum, and the heat of water-based hardening liquid system carries out hot friendship by plate type heat exchanger with outside cooling source
Change, the temperature of quenching liquid is maintained at 35-45 DEG C in the state of isolation.
Tempering heater 180, it is connected with quenching cooler bin 170, and it is for after to cooling
Steel wire carries out tempering heating, and it includes some groups of tempering induction coils.
Specifically by heating power supply control, tempering induction coil specifically can be set 12-30 groups to tempering induction coil,
In the 6-10 groups tempering coil at middle part, steel wire heating temperature reaches 350-500 DEG C, in 16-20
In group tempering coil, heating-up temperature reaches 350-200 DEG C and keeps this temperature to last group tempering coil.
Every group couples corresponding compensating electric capacity according to output power value, and compensating electric capacity is arranged on the machine frame inside of lower section.
Tempering cooling device 190, it is connected with tempering heater 180, and it is for adding to tempering
Steel wire after the tempering heating of thermal 180 is cooled down, and it includes a tempering cooler bin, in tempering cooler bin
Some groups of tempering chilling spray devices are inside provided with, nozzle is provided with tempering cooler bin rear portion, be tempered chilling spray device
Fast quickly cooling can be carried out to steel wire, nozzle can blow down the impurity of Steel Wire Surface.
Tempering cooling water system 191 is provided with tempering cooler bin, tempering cooling water system 191 includes one not
Rust reinforced plastic water container, is provided with tempering cooling pump, filtration system and plate type heat exchanger, tempering cooling in stainless steel water tank
The heat of water system 191 carries out heat exchange by plate type heat exchanger with outside cooling source, makes in the state of isolation
The temperature for being tempered coolant is maintained at 35-45 DEG C.
In addition, being respectively equipped with temperature measurer, production system on heater 160 and tempering heater 180
Also include a digital control system, the digital control system is filled with temperature measurer, heater 160 and tempering heating respectively
Put 180 mating connections, temperature measurer can direct measurement steel wire real time temperature, and feed back to digital control system, by
Digital control system judges simultaneously output signal, the heating electricity on control heater 160 and tempering heater 180
Source, the output power value of heating power supply is changed according to temperature measurement data in time, it is ensured that steel wire heating temperature is in technique
In claimed range, so as to improve security and prevent steel wire from damaging.
Online eddy current flaw detec 210, it is connected with tempering cooling device 190, and it is for detecting back
Steel wire after fire cooling whether there is defect, and online eddy current flaw detec 210 is provided with device 211 of tinting, and apply
Color device 211 is connected with digital control system, when online eddy current flaw detec 210 detects steel wire existing defects,
Can be transported to for steel wire in device 211 of tinting by online eddy current flaw detec 210, and digital control system controls device of tinting
211 carry out sign difference in Steel Wire Surface spray coated paint, are easy to staff to distinguish.
Drawing mechanism 220, it is connected with online eddy current flaw detec 210, and it includes a frame, in machine
The same level of frame is provided with the discharging being sequentially connected and drives roller mechanism, antirust oiling mechanism, buffering to hold silk
Mechanism and clipping apparatus.
Discharging drives roller mechanism, and it is linear velocity for controlling steel wire, with ensure steel wire front and rear driven roller it
Between keep tensioned state, pass through each heating coil.
Antirust oiling mechanism, it is for coating antirust oil in Steel Wire Surface.
Clipping apparatus, it is that steel wire is cut under not stopped status, the buffering Rong Si mechanisms of its front portion
The steel wire for advancing to come in the minimum period of scissor action can be accommodated, it is ensured that steel wire smoothly leads to automatically after cutting
Cross shearing mechanism.
Rolling-up mechanism 230, it is connected with clipping apparatus, its be for being wound to the steel wire after cutting,
Its left and right sides for being separately positioned on clipping apparatus, its specifically by winding transition guide groove, winding guiding mechanism and
Vertical rolling machine is constituted, and steel wire enters winding guiding mechanism from winding transition guide groove, and winding guiding mechanism coordinates
Vertical rolling machine runs.
Vertical rolling machine is rotary motion, after steel wire enters the clamp system of winder and clamped fixation, with
Vertical mode is coiled on closed reel, and winding guiding mechanism is located at vertical rolling machine front, pulls steel wire at the uniform velocity
Swing, after steel wire winds ground floor on vertical rolling machine, wind guiding mechanism automatic reverse, reversely
Pull the steel wire winding second layer, winding to be commutated again after finishing, circulate according to this, until after clipping apparatus are cut
All coiling is finished steel wire.
In addition, when steel wire is only left one layer and does not coil, digital control system can send signal, digital control system control
Vertical rolling machine stops automatic operating with winding guiding mechanism, now needs manually to participate in packing work, by artificial
Floor push control, when stepping on vertical rolling machine and winding guiding mechanism rotary work, during release stop,
In the fixed steel wire of position packing for stopping.After stopping for several times and packing, steel wire is all coiled, and uniformly
Packed in circumference number point and fixed in ground.The windmill type baffle plate of vertical rolling machine, will be packaged coiled to contract
Steel wire hangs out from the side shunk, and completes all heat treatment and packaging process.
General principle of the invention and principal character and advantages of the present invention has been shown and described above.The industry
Technical staff it should be appreciated that the present invention is not limited to the above embodiments, in above-described embodiment and specification
Merely illustrating the principles of the invention for description, it is without departing from the spirit and scope of the present invention, of the invention
Various changes and modifications are also had, these changes and improvements all fall within the protetion scope of the claimed invention.This
The claimed scope of invention is by appending claims and its equivalent thereof.
Claims (8)
1. a kind of numerical control steel wire induction heat treatment production system, it is characterised in that the production system includes：
Vertical uncoiler；
Guider, the guider and vertical uncoiler corresponding matching；
Charging drives roller mechanism, and the charging drives roller mechanism to be connected with guider；
Two-way straightening mechanism, the two-way straightening mechanism drives roller mechanism to be connected with charging；
Cleaning plant, the cleaning plant is connected with two-way straightening mechanism；
Heater, the heater is connected with cleaning plant；
Quenching cooler bin, the quenching cooler bin is connected with heater；
Tempering heater, the tempering heater is connected with quenching cooler bin；
Tempering cooling device, the tempering cooling device is connected with tempering heater；
Online eddy current flaw detec, the online eddy current flaw detec is connected with tempering cooling device；
Drawing mechanism, the drawing mechanism is connected with online eddy current flaw detec；
Rolling-up mechanism, the rolling-up mechanism is connected with drawing mechanism.
2. a kind of numerical control steel wire induction heat treatment production system according to claim 1, it is characterised in that
The cleaning plant includes cleaning device for surface and hot cleaner.
3. a kind of numerical control steel wire induction heat treatment production system according to claim 1, its feature exists
In, it is described quenching cooler bin inside be provided with several high-pressure spraying devices, if the quenching cooler bin afterbody is provided with
Dry drying nozzle.
4. a kind of numerical control steel wire induction heat treatment production system according to claim 3, its feature exists
In, it is described quenching cooler bin on be additionally provided with water-based hardening liquid system.
5. a kind of numerical control steel wire induction heat treatment production system according to claim 1, its feature exists
In the tempering cooling device includes a tempering cooler bin, and the tempering cooler bin is provided with tempering cooling system
System.
6. a kind of numerical control steel wire induction heat treatment production system according to claim 1, its feature exists
In, temperature measurer is respectively equipped with heater and tempering heater, the production system also includes a numerical control
System, the digital control system is connected with temperature measurer, heater and tempering heater respectively.
7. a kind of numerical control steel wire induction heat treatment production system according to claim 1, its feature exists
In the drawing mechanism includes a frame, discharging is sequentially provided with the frame and drives roller mechanism, antirust to apply
Oil machine structure, buffering Rong Si mechanisms and clipping apparatus.
8. a kind of numerical control steel wire induction heat treatment production system according to claim 1, its feature exists
In the rolling-up mechanism includes the winding transition guide groove, winding guiding mechanism and the vertical rolling machine that are sequentially connected.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510843533.0A CN106801137A (en) | 2015-11-26 | 2015-11-26 | A kind of numerical control steel wire induction heat treatment production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510843533.0A CN106801137A (en) | 2015-11-26 | 2015-11-26 | A kind of numerical control steel wire induction heat treatment production system |
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| CN106801137A true CN106801137A (en) | 2017-06-06 |
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| CN201510843533.0A Pending CN106801137A (en) | 2015-11-26 | 2015-11-26 | A kind of numerical control steel wire induction heat treatment production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115466919A (en) * | 2022-10-14 | 2022-12-13 | 德清德奥热喷涂有限公司 | Hot spraying equipment for unreeling and spraying wire material |
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| JPS5953626A (en) * | 1982-09-22 | 1984-03-28 | Sumitomo Electric Ind Ltd | Steel wire for spring with superior fatigue resistance |
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| JPS5953626A (en) * | 1982-09-22 | 1984-03-28 | Sumitomo Electric Ind Ltd | Steel wire for spring with superior fatigue resistance |
| JPH04183822A (en) * | 1990-11-16 | 1992-06-30 | Daido Steel Co Ltd | Method for heating metal wire |
| WO2004092424A1 (en) * | 2003-04-16 | 2004-10-28 | Katsuhiko Yamada | Heat treating method for steel wire |
| CN102174671A (en) * | 2011-01-31 | 2011-09-07 | 中国钢研科技集团有限公司 | Thermal treatment production line of high-strength stirrup |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115466919A (en) * | 2022-10-14 | 2022-12-13 | 德清德奥热喷涂有限公司 | Hot spraying equipment for unreeling and spraying wire material |
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