A kind of multiaxis abnormal shape component machine and its charging method
Technical field
The invention belongs to plug-in machine field more particularly to a kind of deformed insertion machines.
Background technique
One of the important automation equipment that plug-in machine is processed as Electronic Components Manufacturing is widely used in electronics processing life
Produce industry.Enterprise promotes the structure of plug-in machine to design and constantly brings forth new ideas for the production efficiency growing interest of plug-in machine.Wherein, on
Expect that mechanism is especially pronounced.
A kind of existing technology is traditional Manual feeding mode.Although this method is flexible.But everyone can only feeding every time
One pipe, when feeding, must shut down, and be also easy to produce artificial maloperation, and structure is complicated for old-fashioned feed mechanism, and it is larger to occupy longitudinal space,
It increases labor intensity to take time and effort, and increases cost.
Another technology is the material-uploading style with circular vibration disk.Material is first put into circular vibration disk by this method, with
The vibration of vibrating disk material is sent into correct station, complete feeding purpose.The technology the problem is that: 1. be only suitable for it is in bulk
And the product that negligible the brought component quality of vibration influences;2. the electronic component sold currently on the market is all pipe dress mostly
Product takes time and effort if pipe dress product is split into the scattered circular vibration disk that is put into again;3., will be identical when with vibration disk
The component of specification but different function is mixed into wherein, and plug-in machine has no consciousness, to generate waste product, takes time and effort increase cost;
4. if such as certain optical electron components shake disk feeder at this time encounter the electronic component that cannot resist long-term vibration
Structure loses existing meaning completely.
With interchangeable manufacturing, automation, intelligentized development, the research for plug-in machine is increasingly paid close attention to, and the present invention mentions
The super feed mechanism of modularization of a kind of deformed insertion machine out improves operating efficiency to reduce labor intensity, improves production mould
Formula is formed perfect complementary with existing feed mechanism mode.
Summary of the invention
The purpose of the present invention is to provide a kind of different multiaxis abnormal shape component machines, it is intended to solve current plug-in machine it is at high cost and
The problem of low efficiency.
The invention is realized in this way a kind of multiaxis abnormal shape component machine, including plug-in machine and feed mechanism, feature exist
In the feed mechanism includes material rotating disk, and the material rotating disk is equipped with materail tube socket, the materail tube socket packet
Materail tube socket is included, the materail tube socket connects material baffle by material baffle guide pin, and the material baffle is logical
It crosses cylinder drag hook to connect with cylinder, protractor is installed under material rotating disk;
A further technical solution of the present invention is: the materail tube socket can at least be rotated with 90 degree, the material rotation
The card slot to match with materail tube is equipped at counterpart expects pipe socket surface on turntable;
A further technical solution of the present invention is: the material rotating disk is equipped with 12 materail tube sockets, protractor is every
Secondary 30 degree of rotation;
A further technical solution of the present invention is: the discharge outlet of the materail tube is equipped with photosensitive sensor, light sensor
Device connects protractor by signal wire;
A further technical solution of the present invention is: the feed mechanism further includes straight shake feed appliance, the straight shake feed appliance
One end connects discharge port, and straight shake is equipped with the curved formula guide pipe of material detection between feed appliance and discharge port, the material detects curved formula
Guide pipe is equipped with detection sensor;
A further technical solution of the present invention is: the straight shake feed appliance other end connects positioning port, the positioning port is set
There are outlet material blocking block and material detection sensor;
A further technical solution of the present invention is: the feed mechanism is arranged on small handcart, the small handcart passes through company
Connection mechanism connects plug-in machine, and the bindiny mechanism is equipped with positioning and guiding bearing and positioning pin, and the small handcart bottom is equipped with wheel
Son, the small handcart are equipped with material type identifier two dimensional code;
Another object of the present invention is to provide a kind of charging method for the multiaxis abnormal shape component machine, it is described on
Material method the following steps are included:
A: in the materail tube socket that materail tube insertion is arranged in material rotating disk, feeding is completed;
B: the cylinder drag hook on materail tube socket pulls out material baffle, completes feeding;
C: the photosensitive sensor of the discharge outlet of materail tube judges whether there are also material, when then entering D step there are also material,
So that material is rotated disc spins when there is no material then to pass through protractor, makes the cylinder of next materail tube socket alignment discharge port, it is complete
At feed supplement;
D: material is sent to positioning port by directly shaking feed appliance, and positioning port setting sensor has detected whether material, when not
It detects, continues to test, when detecting that material then sends signal feeding signal, complete feeding;
A further technical solution of the present invention is: materail tube can be horizontally inserted into materail tube socket, object in the step A
Expects pipe socket can 90 degree rotation, materail tube is adjusted to the position vertical with material rotating disk;
A further technical solution of the present invention is: further including step A1 in the step A: passing through the two dimension on small handcart
Code identification material model, when identifying correct, into step A, when identification mistake, then robot alarms.
The beneficial effects of the present invention are: the present invention compensates for the deficiency of plug-in machine feed mechanism and blind area on Vehicles Collected from Market,
Reduce for enterprise and employ employee's expense, high production efficiency is, it can be achieved that continuous automatic production, to improve the economy of enterprise
Benefit.
Detailed description of the invention
Fig. 1 is feed mechanism overall structure diagram.
Fig. 2 is the assembling structure schematic diagram of material tube insert expects pipe socket.
Fig. 3 is that the assembly of single materail tube finishes structural schematic diagram.
Fig. 4 is that whole materail tube assembly finish structural schematic diagram.
Fig. 5 is the assembling structure schematic diagram of cylinder and materail tube.
Fig. 6 is positioning port structural schematic diagram.
Fig. 7 is photosensitive sensor structural schematic diagram.
Fig. 8 is bindiny mechanism's schematic diagram of feed mechanism and plug-in machine.
Fig. 9 is the workflow schematic diagram of plug-in machine.
Figure 10 is the structural schematic diagram of protractor.
Figure 11 is the structural schematic diagram of materail tube socket.
Figure 12 is the structural schematic diagram of material rotating disk.
Figure 13 is the structural schematic diagram of cylinder.
Figure 14 is the structural schematic diagram that material detects curved formula guide pipe.
Figure 15 is the structural schematic diagram of straight shake feed appliance.
Specific embodiment
In summary Detailed description of the invention specific embodiments of the present invention.
According to fig. 2, Fig. 3 and Fig. 4 is it is found that be provided with multiple materail tube sockets 4, by materail tube socket 4 in material rotating disk 5
It adjusting to horizontal position, such as Fig. 2, materail tube 7 is horizontally inserted into materail tube socket 4, and materail tube socket 4 can be rotated with 90 degree,
Materail tube 7 is pushed up and is adjusted to upright position, such as Fig. 3, is set at 4 surface of counterpart expects pipe socket in material rotating disk 5
There is the card slot 6 to match with materail tube 7, is stuck in card slot with the top of materail tube, such as Fig. 3.The present invention can also be initially charged with one
Materail tube 7 allows plug-in machine first to run work, later successively fills remaining materail tube socket 4, also can be by property expects pipe
After socket 4 is entirely insertable, then plug-in machine operation is allowed to start to work.It will can completely be run more on 12 materail tubes 7 in the present invention
For a long time, feed supplement can be shut down when needing feed supplement or in the direct feed supplement of empty place, the same fashionable dress of feed mechanism of the invention
12 materail tubes are entered, and each materail tube is mainly used for the elements feeding such as IC class, relay, in very great achievement up to half meter
Save on degree and manually reload cost, realize the production of continuous and automatic, and eliminate the resolution process of material, and feeding with
Without shutting down when feed supplement, technique simplifies, and improves production efficiency.
According to Fig. 1, Fig. 5 and Fig. 6 it is found that cylinder drag hook 23 is connect with material baffle 15, object is determined scanning the two-dimensional code 12
After expecting model, cylinder drag hook 23 pulls out material nozzle baffle 22, beats 7 nozzle of materail tube, material detects curved formula by material and leads
To pipe 9, material detects curved formula guide pipe 9 and has set up whether sensor detection material is correctly transported to straight shake feed appliance 10, material
Positioning port is transported to by directly shake feed appliance 10 again, positioning port, which is equipped with outlet material blocking block 14, prevents material from falling, when positioning port
Material detection sensor 11 detects material, then material is put on correct station by gripper in plug-in machine.
According to Fig. 1 and Fig. 7 it is found that the discharge outlet of materail tube 7 is equipped with photosensitive sensor, photosensitive sensor passes through signal wire
Protractor 3 is connected, when photosensitive sensor, which detects, has material in materail tube 7, protractor 3 is in halted state, at this time material
The material mouth of pipe 7 is in the open state;When photosensitive sensor, which detects, does not have material in materail tube 7, photosensitive sensor is connect
When receiving end receives the light that sensor emission end is launched, cylinder stops working at this time, and it is allowed to close object currently in use
The material mouth of expects pipe 7 allows protractor 3 to rotate clockwise, and continues to use next materail tube 7, successively uses next materail tube
7, the present invention in altogether be equipped with 12 materail tubes 7, so protractor 3 rotates clockwise 30 degree.
According to Fig. 1 and Fig. 8 it is found that feed mechanism is arranged on small handcart 1, the vehicle body of small handcart by bindiny mechanism and is inserted
The connection of part machine, the transverse direction of bindiny mechanism have for fixed bearing 24 and positioning pin 25, longitudinally have footed glass to carry out high low adjustment, vehicle
There are four wheels 13 for body bottom, facilitate carrying when replacing to material model.
As can be seen from FIG. 9, pass through flow diagram, comprising the following steps:
1. two dimensional code identifies, material model is identified by the two dimensional code (12) on small handcart, when identifying correct, into A
Step, when identification mistake, then robot alarms;
2. feeding, when the two dimensional code 12 and required material that identify coincide, materail tube 7 is horizontally inserted into setting and revolves in material
4 in materail tube socket on turntable 5, materail tube socket can 90 degree rotation, by materail tube 7 adjust to material rotating disk 5
Feeding is completed in vertical position;
3. feeding, the cylinder drag hook 23 on materail tube socket 4 pulls out material baffle 15, completes feeding;
4. feed supplement, the photosensitive sensor of the discharge outlet of materail tube (7) judges whether there are also material, when there are also material then into
Enter D step, rotates material rotating disk (5) when there is no material then to pass through protractor (3), keep next materail tube socket (4) right
The cylinder (8) of quasi- discharge port completes feed supplement;
4. feeding, material is sent to positioning port by directly shake feed appliance (10), and positioning port setting sensor has detected whether
Material is continued to test when being not detected, and when detecting that material then sends signal feeding signal, completes feeding.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.