CN106774448A - A kind of automatic level adjusting device - Google Patents

A kind of automatic level adjusting device Download PDF

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Publication number
CN106774448A
CN106774448A CN201611245760.4A CN201611245760A CN106774448A CN 106774448 A CN106774448 A CN 106774448A CN 201611245760 A CN201611245760 A CN 201611245760A CN 106774448 A CN106774448 A CN 106774448A
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China
Prior art keywords
test panel
adjusting device
fixed
inclination
level adjusting
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Granted
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CN201611245760.4A
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CN106774448B (en
Inventor
方加森
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Dongguan Huabei Electronic Technology Co Ltd
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Dongguan Huabei Electronic Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D3/00Control of position or direction
    • G05D3/12Control of position or direction using feedback

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Pinball Game Machines (AREA)
  • Measurement Of Radiation (AREA)

Abstract

The invention discloses a kind of automatic level adjusting device, including frame, the first test panel, level(l)ing mechanism, switch of inclination and PLC control unit;Level(l)ing mechanism is located at the bottom of the first test panel, several strong points of the first test panel bottom surface is fixedly attached to, for carrying out height regulation to each strong point;Switch of inclination is installed on the first test panel, and the heeling condition information for the test panel of real-time monitoring first is simultaneously sent to PLC control unit;PLC control unit is used for the heeling condition information fed back according to switch of inclination, controls the level(l)ing mechanism to carry out height regulation, until first test panel recovers to horizontality.Automatic horizontal regulation is not only realized in automatic level adjusting device provided in an embodiment of the present invention, overcome the regulation difficulty of regulation presence manually defect high, and the accuracy of regulation is ensure that, and it is that reliable basis have been established in horizontal checkout, improve the accuracy rate of test result.

Description

A kind of automatic level adjusting device
Technical field
The present invention relates to communication apparatus technical field of measurement and test, more particularly to a kind of automatic level adjusting device.
Background technology
In the production and manufacturing process of the communication apparatus such as mobile phone, PAD, can all need to carry out a series of test, such as water The test of flat gravity sensing, 45 degree gravity sensing tests etc., need the moment to keep test job face in horizontality in test, Validity Test cannot otherwise be carried out.However, under normal conditions, because station cannot be fixed on production line so that test panel meeting Often move, staff is typically manually adjusted to horizontality, and so presence regulation difficulty is high and adjusts accuracy rate Low defect, it is impossible to ensure the accuracy of test result, thus how to automatically adjust test panel so that its keep horizontality, It is current urgent problem.
The content of the invention
It is an object of the invention to provide a kind of automatic level adjusting device, test panel can be automatically adjusted so that Its moment is in horizontality, it is ensured that the accuracy of test result.
It is that, up to this purpose, the present invention uses following technical scheme:
A kind of automatic level adjusting device, including frame, also include:The first test panel, level in frame are adjusted Section mechanism, switch of inclination and PLC control unit;
The level(l)ing mechanism is located at the bottom of the first test panel, if being fixedly attached to the first test panel bottom surface The dry strong point, for carrying out height regulation to each strong point;
The switch of inclination is installed on the first test panel, for the heeling condition letter of the test panel of real-time monitoring first Cease and be sent to PLC control unit;
The PLC control unit is connected respectively with level(l)ing mechanism, switch of inclination, for what is fed back according to switch of inclination Heeling condition information, controls the level(l)ing mechanism to carry out height regulation, until first test panel recovers to level State.
Optionally, also fixation is equiped with the second test panel on the top surface of first test panel, second test surfaces Plate and the first test panel are in 45 degree of inclination angles.
Optionally, it is additionally provided with least one position-limit mechanism on second test panel.
Optionally, on first test panel, using its central point as origin, a plane right-angle coordinate is formed;
The bottom surface of first test panel is provided with three strong points;Wherein, first strong point is located at the first test panel Center position, second strong point be located at plane right-angle coordinate X-axis line on, the 3rd strong point be located at plane rectangular coordinates On the Y-axis line of system.
Optionally, the level(l)ing mechanism includes:The first supporting plate being fixed in frame, and it is fixed on first Two height adjustment mechanisms and a fixed support portion on fagging;
Two height adjustment mechanisms are connected with the PLC control unit respectively;
The top of the fixed support portion is fixedly attached to first strong point, and the top of a height adjustment mechanism is fixedly connected To second strong point, the top of another height adjustment mechanism is fixedly attached to the 3rd strong point.
Optionally, the fixed support portion includes the base for being fixed on first supporting plate and the branch being fixed on base Strut, the top of the support bar is provided with floating junction.
Optionally, height adjustment mechanism includes respectively described in two:Fixed support, drive mechanism, link gear and motion Mechanism;The fixed support is fixed on first supporting plate, and the drive mechanism is fixed on fixed support, and by linkage Mechanism is connected with motion, and powered motion mechanism in the vertical direction does straight line back and forth movement.
Optionally, the fixed support, including horizontal part and vertical portion;The vertical portion and horizontal part be vertically arranged and incite somebody to action Horizontal part is divided into two side areas;The side of the horizontal part is provided with the first slide rail, and the vertical portion is provided with the second slide rail;
The drive mechanism, including stepper motor and screw mandrel, universal joint;The stepper motor is entered by PLC control unit Row control, is fixed at the opposite side of horizontal part, connects the screw mandrel by universal joint thereon, and the screw mandrel is the level of state And enter a side region of horizontal part through vertical portion;
The motion, including erect mast, the bottom of the erect mast are fixedly connected on link gear;
The link gear, including:First sliding block, the second sliding block and the joining beam being connected between two sliding blocks;First slides Block is arranged and coordinates on screw mandrel and with the first slide rail and slide, and the second sliding block and the second slide rail coordinate slip and simultaneously and motion Erect mast bottom be fixedly connected;
When stepper motor works, screw mandrel rotates and drives the first sliding block to be slided along the first slide rail;At the same time, the first sliding block The second sliding block is driven to be slided up and down along the second slide rail by joining beam, under the drive of the second sliding block on the erect mast of motion Lower motion.
Optionally, the motion also includes being fixed at the floating junction on erect mast top.
Optionally, also including the second supporting plate being fixed in frame, the PLC control unit is installed in the second support Plate.
Beneficial effects of the present invention:
In automatic level adjusting device provided in an embodiment of the present invention, switch of inclination can real-time detection test panel level State, carries out Level tune, so that test surfaces when in heeling condition by PLC control unit controlled level governor motion The plate moment is maintained at horizontality, not only realizes automatic horizontal regulation, overcomes the regulation difficulty that regulation is present manually high Defect, and the accuracy of regulation is ensure that, it is that reliable basis have been established in horizontal checkout, improve the accuracy rate of test result.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also Other accompanying drawings are obtained with according to these accompanying drawings.
Fig. 1 is the overall structure view of automatic level adjusting device provided in an embodiment of the present invention;
Fig. 2 is the internal structure view of automatic level adjusting device provided in an embodiment of the present invention;
Fig. 3 is the distribution schematic diagram of each strong point provided in an embodiment of the present invention;
Fig. 4 is the stereochemical structure view of height adjustment mechanism provided in an embodiment of the present invention;
Illustrate:Frame 1, the first test panel 2, the second test panel 3, the first supporting plate 4, height adjustment mechanism 5, Fixed support portion 6, the second supporting plate 7, position-limit mechanism 31, first strong point 21, second strong point 22, the 3rd strong point 23, water It is flat portion 511, vertical portion 512, the first slide rail 513, the second slide rail 514, stepper motor 521, screw mandrel 522, universal joint 523, perpendicular Straight-bar body 531, floating junction 532, the first sliding block 541, the second sliding block 542, joining beam 543.
Specific embodiment
To enable that goal of the invention of the invention, feature, advantage are more obvious and understandable, below in conjunction with the present invention Accompanying drawing in embodiment, is clearly and completely described, it is clear that disclosed below to the technical scheme in the embodiment of the present invention Embodiment be only a part of embodiment of the invention, and not all embodiment.Based on the embodiment in the present invention, this area All other embodiment that those of ordinary skill is obtained under the premise of creative work is not made, belongs to protection of the present invention Scope.
Core concept of the invention is:Realized by the mating reaction of switch of inclination and height adjustment mechanism to test The auto-adjustment control of panel so that the test panel moment is in horizontality, so as to ensure the accuracy of test.
Further illustrate technical scheme below in conjunction with the accompanying drawings and by specific embodiment.
Embodiment one
Refer to Fig. 1 and Fig. 2, Fig. 1 and Fig. 2 is respectively the entirety of automatic level adjusting device provided in an embodiment of the present invention Topology view and internal structure view.
In the present embodiment, automatic level adjusting device includes frame 1, is installed in the first test panel 2, water in frame 1 Flat governor motion, switch of inclination and PLC control unit (not shown).
First test panel 2 is located at the top of frame 1, and it, by level(l)ing mechanism control, is kept by PLC control unit Horizontality, the every test (such as horizontal gravity test) under horizontality is carried out for subtest object.
The also fixation of the upper surface of the first test panel 2 is equiped with the second test panel 3, and the second test panel 3 and first is surveyed Examination panel is in 45 degree of inclination angles, and the items carried out for subtest object under 45 degree of angled states are tested (under heeling condition Gravity is tested).
Second test panel 3 is provided with least one position-limit mechanism 31, and the position-limit mechanism 31 is used to carry out test object It is spacing, prevent test object and glided because panel is inclined, it is ensured that the degree of accuracy of test.
Position-limit mechanism 31 is specially L-type structure, and its both sides forms 90 degree of angles being adapted with test object, so that Two side is inconsistent with test object respectively, prevents it from gliding.
Generally, the second test panel 3 is less than the first test panel 2, and is fixed at the first survey in the second test panel 3 The space laid for test object can be also reserved with after on examination panel 2, on the first test panel 2, to facilitate simultaneously to difference Test object carries out test and test under heeling condition under horizontality respectively, improves testing efficiency.
Because three points being not arranged on the same straight line can determine a plane, thus, as shown in figure 3, the present embodiment Three strong points are distributed with the lower surface of the first test panel 2, and this three strong points are not arranged on the same straight line, and supply water The connection of flat governor motion, by level(l)ing mechanism by adjust this 3 points height so that the first test panel 2 reach it is horizontal State.
Preferably, on the first test panel 2, using its central point as origin, a plane right-angle coordinate is formed.Meanwhile, In three strong points set on first test panel 2, first strong point 21 is located at the center position of the first test panel 2, Second strong point 22 is located on the X-axis line of plane right-angle coordinate, and the 3rd strong point 23 is located at the Y-axis line of plane right-angle coordinate On.
Accordingly, level(l)ing mechanism is specifically included:It is fixed on first supporting plate 4 at the middle part of frame 1, and is fixed on the Two height adjustment mechanisms 5 and fixed support portion 6 in one supporting plate 4;First supporting plate 4 is supported to three.Fixed branch The top of support part 6 is fixedly attached to first strong point 21 of the first test panel 2, and the top of a height adjustment mechanism 5 is fixed and connected Second strong point 22 of the first test panel 2 is connected to, the top of another height adjustment mechanism 5 is fixedly attached to the first test panel 2 the 3rd strong point 23.Wherein, fixed support portion 6 is by the base for being fixed on the first supporting plate 4 and the support being fixed on base Bar is constituted, and it is highly unadjustable;Both heights governor motion 5 it is Height Adjustable, electrically connected with PLC control unit respectively, by PLC control unit is controlled.
Switch of inclination (not shown) is also installed with first test panel 2, the switch of inclination controls single with PLC Unit communicates to connect, and the angle of inclination information for the first test panel of real-time detection 2 simultaneously sends this information to PLC control lists Unit.In the present embodiment, switch of inclination is located at the lower surface of the first test panel 2.
PLC control unit, it is electrically connected with switch of inclination, both heights governor motion 5, for according to switch of inclination Detection information judges the heeling condition of the first test panel 2, carries out height regulation control to both heights governor motion 5 automatically, makes Obtain the first test panel 2 and recover horizontality.
Based on above-mentioned to three compositions for being distributed design and level(l)ing mechanism of the strong points, the present embodiment use only Two height adjustment mechanisms 5, compared with using three height adjustment mechanisms or other strong points distribution design, can be most The calculation procedure of big degree ground optimization PLC control unit, reduces the amount of calculation during whole Level tune, regulation of improving the standard Efficiency and precision.
For convenience of safeguarding, PLC control unit is installed in the second supporting plate 7, and the second supporting plate 7 is fixed in frame 1, And positioned at the lower section of the first supporting plate 4.
The Level tune process of above-mentioned automatic level adjusting device is specially:
The angle of inclination of the first test panel of switch of inclination real-time detection 2 the 1st, being installed on the first test panel 2, and will The information transmission is to PLC control unit.
2nd, PLC control unit controls the first height adjustment mechanism 5 and the second height to adjust according to the transmission information of switch of inclination Section mechanism 5 carries out corresponding height regulation so that second strong point 22 and the 3rd strong point 23 move up and down, until switch of inclination is examined The first test panel 2 is measured to recover to horizontality.
To sum up, the horizontality that the present embodiment passes through the first test panel of switch of inclination monitor in real time 2, by PLC controls Unit carrys out the work of controlled level governor motion so that the moment of the first test panel 2 is maintained at horizontality, overcomes manually The existing defect that difficulty is high, accuracy rate is low of regulation.
Embodiment two
Fig. 4 is referred to, Fig. 4 show the stereogram of the height adjustment mechanism 5 of the present embodiment.
In the present embodiment, the structure of both heights governor motion 5 is identical, all includes:Fixed support, drive mechanism, link gear And motion, drive mechanism is fixed on fixed support, and is connected with motion by link gear, powered motion machine Structure in the vertical direction does straight line back and forth movement.
Fixed support, for being supported to other unit mechanisms, including horizontal part 511 and vertical with horizontal part 511 sets The vertical portion 512 put, horizontal part 511 is divided into two side areas by vertical portion 512.The side of horizontal part 511 is provided with the first slide rail 513, vertical portion 512 is provided with the second slide rail 514.
Drive mechanism, for realizing driving function, including stepper motor 521 and screw mandrel 522, universal joint 523, stepping electricity Machine 521 is controlled by PLC control unit, is fixed at the opposite side of horizontal part 511, is connected by universal joint 523 thereon Screw mandrel 522 is connect, the screw mandrel 522 is the level of state and through vertical portion 512 into a side region of horizontal part 511.
Motion, for being driven by link gear to realize the straight line back and forth movement on vertical direction, it includes vertically The body of rod 531 and the floating junction 532 for being fixed at the top of erect mast 531, the bottom of erect mast 531 is fixedly connected on connection Motivation structure, floating junction 532 is used to be fixedly attached to the strong point.
Link gear, for realizing linkage function, it includes:First sliding block 541, the second sliding block 542 and is connected to two Joining beam 543 between sliding block.First sliding block 541 is arranged and coordinates slip, the second sliding block with screw mandrel 522 and with the first slide rail 513 542 are fixedly connected with the cooperation of the second slide rail 514 slip and simultaneously with the bottom of erect mast 531 of motion.
The operation principle of above-mentioned height adjustment mechanism 5 is:Stepper motor 521 works, and drives screw mandrel 522 to rotate, screw mandrel 522 The first sliding block 541 is driven to be slided along the first slide rail 513;At the same time, the first sliding block 541 drives the second sliding block by joining beam 543 542 slide up and down along the second slide rail 514, and the erect mast 531 of motion moves up and down under the drive of the second sliding block 542, So as to carry out height regulation to its strong point.
When stepper motor 521 is stopped, screw mandrel 522 stops the rotation so that link gear and motion stop Motion, now based on said structure, screw mandrel 522, joining beam 543 and support bracket fastened vertical portion 512, what three's formation one was consolidated Triangular form.Due to being the inherent characteristic of triangular form compared with stiff stability, so in the present embodiment after screw mandrel stops the rotation, this triangle Type is equivalent to a locking mechanism, motion is carried out it is locked so that the strong point height keep it is constant.
The above, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to preceding Embodiment is stated to be described in detail the present invention, it will be understood by those within the art that:It still can be to preceding State the technical scheme described in each embodiment to modify, or equivalent is carried out to which part technical characteristic;And these Modification is replaced, and does not make the spirit and scope of the essence disengaging various embodiments of the present invention technical scheme of appropriate technical solution.

Claims (10)

1. a kind of automatic level adjusting device, including frame, it is characterised in that also include:The first test surfaces in frame Plate, level(l)ing mechanism, switch of inclination and PLC control unit;
The level(l)ing mechanism is located at the bottom of the first test panel, is fixedly attached to several of the first test panel bottom surface The strong point, for carrying out height regulation to each strong point;
The switch of inclination is installed on the first test panel, for the test panel of real-time monitoring first heeling condition information simultaneously It is sent to PLC control unit;
The PLC control unit is connected respectively with level(l)ing mechanism, switch of inclination, for the inclination fed back according to switch of inclination Status information, controls the level(l)ing mechanism to carry out height regulation, until first test panel recovers to horizontality.
2. automatic level adjusting device according to claim 1, it is characterised in that on the top surface of first test panel Also fixation is equiped with the second test panel, and second test panel and the first test panel are in 45 degree of inclination angles.
3. automatic level adjusting device according to claim 2, it is characterised in that be additionally provided with second test panel At least one position-limit mechanism.
4. automatic level adjusting device according to claim 1, it is characterised in that on first test panel, with it Central point forms a plane right-angle coordinate as origin;
The bottom surface of first test panel is provided with three strong points;Wherein, first strong point is located in the first test panel Heart point position, second strong point is located on the X-axis line of plane right-angle coordinate, and the 3rd strong point is located at plane right-angle coordinate On Y-axis line.
5. automatic level adjusting device according to claim 4, it is characterised in that the level(l)ing mechanism includes:Gu Due to the first supporting plate in frame, and two height adjustment mechanisms being fixed in the first supporting plate and a fixed support Portion;
Two height adjustment mechanisms are connected with the PLC control unit respectively;
The top of the fixed support portion is fixedly attached to first strong point, and the top of a height adjustment mechanism is fixedly attached to Two strong points, the top of another height adjustment mechanism is fixedly attached to the 3rd strong point.
6. automatic level adjusting device according to claim 5, it is characterised in that the fixed support portion includes being fixed on The base of first supporting plate and the support bar being fixed on base, the top of the support bar is provided with floating junction.
7. automatic level adjusting device according to claim 5, it is characterised in that height adjustment mechanism is wrapped respectively described in two Include:Fixed support, drive mechanism, link gear and motion;The fixed support is fixed on first supporting plate, institute State drive mechanism to be fixed on fixed support, and be connected with motion by link gear, powered motion mechanism is in side vertically Do straight line back and forth movement upwards.
8. automatic level adjusting device according to claim 7, it is characterised in that
The fixed support, including horizontal part and vertical portion;The vertical portion is vertically arranged with horizontal part and divides horizontal part It is two side areas;The side of the horizontal part is provided with the first slide rail, and the vertical portion is provided with the second slide rail;
The drive mechanism, including stepper motor and screw mandrel, universal joint;The stepper motor is controlled by PLC control unit System, is fixed at the opposite side of horizontal part, connects the screw mandrel by universal joint thereon, and the screw mandrel is the level of state and wears Cross vertical portion an into side region of horizontal part;
The motion, including erect mast, the bottom of the erect mast are fixedly connected on link gear;
The link gear, including:First sliding block, the second sliding block and the joining beam being connected between two sliding blocks;First slide block set If coordinating slip, the second sliding block and the cooperation of the second slide rail to slide and simultaneously perpendicular with motion with screw mandrel and with the first slide rail Straight post is fixedly connected;
When stepper motor works, screw mandrel rotates and drives the first sliding block to be slided along the first slide rail;At the same time, the first sliding block passes through Joining beam drives the second sliding block to be slided up and down along the second slide rail, and the erect mast of motion is transported up and down under the drive of the second sliding block It is dynamic.
9. automatic level adjusting device according to claim 8, it is characterised in that the motion also includes fixed dress Located at the floating junction on erect mast top.
10. automatic level adjusting device according to claim 1, it is characterised in that also including be fixed in frame Two supporting plates, the PLC control unit is installed in the second supporting plate.
CN201611245760.4A 2016-12-29 2016-12-29 A kind of automatic level adjusting device Active CN106774448B (en)

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CN110261785A (en) * 2019-06-26 2019-09-20 福建星云电子股份有限公司 It is a kind of to test automatically to plug device
CN112033664A (en) * 2020-09-26 2020-12-04 邵阳学院 Method for testing rule of influence of basin inclined plane angle on faucet induction

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CN109508045A (en) * 2018-12-17 2019-03-22 中国航空工业集团公司北京航空精密机械研究所 A kind of sleeve portion based on PLC accurately adjusts control method and device
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CN110261785A (en) * 2019-06-26 2019-09-20 福建星云电子股份有限公司 It is a kind of to test automatically to plug device
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CN112033664A (en) * 2020-09-26 2020-12-04 邵阳学院 Method for testing rule of influence of basin inclined plane angle on faucet induction

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