CN106757148B - A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems - Google Patents
A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems Download PDFInfo
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- CN106757148B CN106757148B CN201510824200.3A CN201510824200A CN106757148B CN 106757148 B CN106757148 B CN 106757148B CN 201510824200 A CN201510824200 A CN 201510824200A CN 106757148 B CN106757148 B CN 106757148B
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Abstract
The invention belongs to electrolytic manganese post treatment production line technical field, specifically a kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems.AGV vehicles, the slot overhead traveling crane that comes in and goes out, guide rail, transhipment AGV vehicles, ground electrolytic cell, automatic equipment for after-treatment and transhipment overhead traveling crane are cut down including heavy metal, slot overhead traveling crane and transhipment overhead traveling crane wherein come in and go out across workshop top, it is installed on the guide rail on the column of workshop, the heavy metal cuts down AGV vehicles with the transhipment parking stalls AGV in workshop column side, and close to ground electrolytic cell, the automatic equipment for after-treatment and ground storage rack are located at workshop side, and are sequentially located at the side of ground electrolytic cell along longitudinal direction.The present invention completes the discrepancy slot displacement of electrolytic negative plate and empty cathode plate, greatly improves the automatization level of electrolytic manganese post treatment production line by the automation control of each special equipment.
Description
Technical field
The invention belongs to electrolytic manganese post treatment production line technical field, specifically a kind of electrolytic manganese post treatment production line
Cathode plate automation discrepancy tank systems.
Background technology
Manganese metal is the necessary basic material of steel industry, since steel is widely used in national product, existing
There is stage China that must keep certain output to manganese metal every year.
Existing electrolytic manganese post treatment production line technique falls behind, and when cathode plate comes in and goes out slot, with overhead traveling crane and need to combine manpower
It completes.During cathode plate shifts and handles, the heavy metal waste liquid carried on plate can not be collected, and be caused sternly to workshop condition
Heavily contaminated, while compromising the health of operator.
Cathode plate needs very be electrolysed accurately to prevent its poor contact in electrolytic cell when entering slot.It is existing
Manual operation can not ensure that cathode plate precisely enters slot, often have the appearance of cathode plate conduction unfavorable condition, cause the waste of raw material.
At the same time, manual operation can not ensure that cathode plate discrepancy slot is completed at the appointed time, influence production efficiency.
Invention content
In view of the above-mentioned problems, the object of the present invention is to provide a kind of automations of electrolytic manganese post treatment production line cathode plate
Come in and go out tank systems.The system greatly improves the automatization level of cathode plate discrepancy slot, and efficiently solves heavy metal waste liquid
Pollution problem.
To achieve the goals above, the present invention uses following technical scheme：
A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems, including heavy metal cut down AGV vehicles, come in and go out
Slot overhead traveling crane, guide rail, transhipment AGV vehicles, ground electrolytic cell, automatic equipment for after-treatment and transhipment overhead traveling crane slot overhead traveling crane and turn wherein coming in and going out
Overhead traveling crane is transported across workshop top, is installed on the guide rail on the column of workshop, the heavy metal cuts down AGV vehicles and transhipment AGV vehicles
Positioned at workshop column side, and close to ground electrolytic cell, the automatic equipment for after-treatment and ground storage rack position successively along longitudinal direction
In the side of ground electrolytic cell.
The discrepancy slot overhead traveling crane with transhipment day bassinet structure it is identical, include main beam of overhead travelling crane, overhead traveling crane movement crossbeam, manipulator A,
Manipulator B and overhead traveling crane move crossbeam driving mechanism, and wherein main beam of overhead travelling crane is twin-spar construction, the both ends of the main beam of overhead travelling crane with it is described
Guide rail connects, and the both ends of the overhead traveling crane movement crossbeam are double with the main beam of overhead travelling crane respectively by overhead traveling crane movement crossbeam driving mechanism
Beam connects, and the manipulator A and manipulator B are set on the overhead traveling crane movement crossbeam and can move crossbeam shifting along the overhead traveling crane
It is dynamic.
The overhead traveling crane movement crossbeam driving mechanism includes mobile crossbeam rack, supporting plate directive wheel, mobile crossbeam supporting plate and the side X
To decelerating motor, it is installed on main beam of overhead travelling crane wherein moving crossbeam rack, the back side of the mobile crossbeam rack is pallet guide,
One end that the side of the mobile crossbeam supporting plate moves crossbeam with the overhead traveling crane is connect, and the other side is equipped with matches with the pallet guide
The supporting plate directive wheel of connection is closed, the X-direction decelerating motor is set on the mobile crossbeam supporting plate and by being set on output shaft
Some gears are engaged with the mobile crossbeam rack.
The manipulator A is identical with manipulator B structure, including robot body, Shua Li mechanisms and Jie Ye mechanisms, wherein
Robot body is mounted on overhead traveling crane movement crossbeam, and the lower section of the robot body is equipped with Shua Li mechanisms and connects liquid successively
Mechanism.
The protection that the overhead traveling crane movement crossbeam is equipped with positioned at the robot body both sides is oriented to, the protection guiding pair
The vertical and straight movement of the robot body play the guiding role.
The Shua Li mechanisms include brush drip plate A, brush drip plate B, Shua Li mechanisms decelerating motor, mounting bracket outside Shua Li mechanisms,
Brush drip plate A transmission devices and brush drip plate B transmission devices, wherein brush drip plate A and brush drip plate B are movably arranged at the brush drip machine
Outside structure on mounting bracket, Shua Li mechanisms decelerating motor is set to outside the Shua Li mechanisms on mounting bracket, its output shaft end
Plate A transmission devices are dripped by brush and brush drip plate B transmission devices drip plate A with the brush respectively and brush drip plate B is connect, the brush drip machine
Structure decelerating motor drives the brush drip plate A and brush drip plate B closure or openness simultaneously.
The brush drip plate A transmission devices include transmission shaft A, brush drip plate A side gears conveyer belt and rack and pinion drive
The both ends of the output axis connection of A, wherein transmission shaft A and Shua Li mechanisms decelerating motor, the transmission shaft A are dripped by two brushes
The rack and pinion drive A that plate A side gears conveyer belt is equipped with the both sides the brush drip plate A respectively is sequentially connected；
The brush drip plate B transmission devices include transmission shaft B, brush drip plate B side gears conveyer belt and rack and pinion drive
B, wherein transmission shaft B are parallel with the transmission shaft A and are sequentially connected, and the both ends of the transmission shaft B drip the sides plate B by two brushes
Toothed belts drip the rack and pinion drive B that the both sides plate B are equipped with the brush and are sequentially connected.
It includes that waterglass slot, deactivation slot, heavy metal cut down AGV vehicle waste collection slots and again that the heavy metal, which cuts down AGV vehicles,
Metal cuts down AGV vehicle ontologies, and the top of wherein heavy metal reduction AGV vehicle ontologies is equipped with heavy metal and cuts down AGV vehicle waste collection slots,
The heavy metal cuts down AGV vehicle waste collection slots and is equipped with waterglass slot and deactivation slot, and the waterglass slot is responsible for completing empty the moon
Immersion liquid processing before pole plate electrolysis；The deactivation slot is responsible for completing the Passivation Treatment of electrolytic negative plate.
The transhipment AGV vehicles include that cathode plate, transhipment AGV vehicles rack, transhipment AGV vehicles ontology and transhipment AGV vehicle waste liquids are received
Collect slot, wherein the top of transhipment AGV vehicle ontologies is equipped with transhipment AGV vehicle waste collection slots, the transhipment AGV vehicle waste collection slots
Top is equipped with transhipment AGV vehicle racks, braced frame of the transhipment AGV vehicles rack as whole group cathode plate.
The transhipment AGV vehicles are multiple, and multiple transhipment AGV vehicles are according to default program with certain speed in cathode plate
Go out between groove location and ground storage rack and operates.
The invention has the advantages that and advantage：
1. the present invention is realized electrolytic manganese post treatment production line cathode plate and is gone out using overhead traveling crane and AGV intelligent vehicle integrations of operation
The full-automatic processing for entering slot, saves manpower and improves production efficiency.
2. the present invention remains the collection to waste liquid, significantly reduces waste liquid pair during worked continuously by automation
The pollution of ambient enviroment.
3. what manipulator of the present invention may be implemented cathode plate accurately enters slot, ensure electrolyte and cathode plate in electrolytic process
Utilization rate.
4. AGV vehicles of the present invention can realize that intelligent control is run using laser navigation, when workshop is broken down or using artificial
When extracting cathode plate discrepancy slot, which is transferred to other storage areas, is not take up any artificial operating walk way.
5. the present invention by the automation control of each special equipment, completes the discrepancy of electrolytic negative plate and empty cathode plate
Slot is replaced, and the automatization level of electrolytic manganese post treatment production line is greatly improved.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the overall structure diagram of overhead traveling crane in the present invention；
Fig. 3 is the structural schematic diagram that overhead traveling crane moves crossbeam motion in the present invention；
Fig. 4 is the structural schematic diagram of manipulator in the present invention；
Fig. 5 is the structural schematic diagram of Zhong Shuali mechanisms of the present invention；
Fig. 6 is that heavy metal of the present invention cuts down AGV vehicle schematic diagrames；
Fig. 7 is the structural schematic diagram that AGV vehicles are transported in the present invention.
Wherein, 1. heavy metals cut down AGV vehicles；2. come in and go out slot overhead traveling crane；3. guide rail；4. transporting AGV vehicles；5. ground electrolytic cell；
6. automatic equipment for after-treatment；7. transporting overhead traveling crane；8. ground storage rack；9. main beam of overhead travelling crane；10. overhead traveling crane moves crossbeam；11. manipulator
A；12. manipulator B；13. main shaft Z axis；14. guide sleeve；15. rotating platform；16. hoisting mechanism；17. Shua Li mechanisms；18. connecing liquid
Mechanism；19. waterglass slot；20. deactivation slot；21. heavy metal cuts down AGV vehicle waste collection slots；22. heavy metal cuts down AGV vehicle sheets
Body；23. cathode plate；24. transporting AGV vehicle racks；25. transporting AGV vehicle ontologies；26. transporting AGV vehicle waste collection slots；27. movement
Crossbeam rack；29. supporting plate directive wheel；30. moving crossbeam supporting plate；The directions 31.X decelerating motor；32. brush drip plate A；33. brush drip plate A
Side rack；34. brush drip plate A side gear conveyer belts；35. Shua Li mechanisms decelerating motor；36. gear pair (outer)；37. transmission shaft；38.
Brush drip plate B；39. brush drip plate B side gear conveyer belts；40. the sides brush drip plate B rack；41. mounting bracket outside Shua Li mechanisms
Specific implementation mode
Principles and features of the present invention are described below in conjunction with the accompanying drawings, to be better understood from the present invention.
The tank systems as shown in Figure 1, a kind of electrolytic manganese post treatment production line cathode plate automation provided by the invention comes in and goes out, packet
Include heavy metal cut down AGV vehicles 1, the slot overhead traveling crane 2 that comes in and goes out, guide rail 3, transhipment AGV vehicles 4, ground electrolytic cell 5, automatic equipment for after-treatment 6 and
Overhead traveling crane 7 is transported, wherein come in and go out slot overhead traveling crane 2 and transhipment overhead traveling crane 7 be across workshop top, and is slidably mounted in that be placed in workshop vertical
On guide rail 3 on column, the discrepancy slot overhead traveling crane 2 and transhipment overhead traveling crane 7 carry out mobile operation by guide rail 3 for carrier.The huge sum of money
Belong to and cuts down AGV vehicles 1 and transhipment AGV vehicles 4 positioned at workshop column side, and close to ground electrolytic cell 5, the automatic equipment for after-treatment
6 and ground storage rack 8 be located at workshop side, and be sequentially located at the side of ground electrolytic cell 5 along longitudinal direction.
The transhipment AGV vehicles 4 are multiple, and multiple transhipment AGV vehicles 4 are according to default program with certain speed in cathode
Plate, which goes out between groove location and ground storage rack 8, to be operated.
As shown in Fig. 2, the discrepancy slot overhead traveling crane 2 is identical as transhipment 7 structure of overhead traveling crane, include main beam of overhead travelling crane 9, overhead traveling crane movement
Crossbeam 10, manipulator A11, manipulator B12 and overhead traveling crane move crossbeam driving mechanism, and wherein main beam of overhead travelling crane 9 is twin-spar construction, described
The both ends of main beam of overhead travelling crane 9 are slidably connected with the guide rail 3, and the both ends of the overhead traveling crane movement crossbeam 10 are moved crossbeam by overhead traveling crane and driven
Motivation structure is connect with two beams of the main beam of overhead travelling crane 9 respectively, and the manipulator A11 and manipulator B12 are set to the overhead traveling crane and move
On dynamic crossbeam 10.
The discrepancy slot overhead traveling crane 2 can be vertically moved along guide rail 3 in workshop with transhipment overhead traveling crane 7, and the overhead traveling crane movement is big
Beam 10 can be translated along the direction of main beam of overhead travelling crane 9, and mobile crossbeam is loaded with two sets of same mechanical hands, they can move along crossbeam
It moves along a straight line.Wherein a set of manipulator completes ground electrolytic cell electrolytic negative plate goes out slot, and another set of manipulator completes
New cathode plate enters slot.The slot action that comes in and goes out of two sets of manipulators is completed in the center of mobile crossbeam, is often covered manipulator and is held
It after row compulsory exercise, needs to retract original position, concedes operating space, another manipulator executes compulsory exercise.
As shown in figure 3, the overhead traveling crane movement crossbeam driving mechanism includes mobile crossbeam rack 27, supporting plate directive wheel 29, moves
Dynamic crossbeam supporting plate 30 and X-direction decelerating motor 31, are installed on wherein moving crossbeam rack 27 on main beam of overhead travelling crane 9, the movement is big
The back side of beam rack 27 is pallet guide.The side of the mobile crossbeam supporting plate 30 and one end of overhead traveling crane movement crossbeam 10 are solid
Fixed connection, the other side are equipped with the supporting plate directive wheel 29 being connected with the pallet guide, and the pallet guide is led as supporting plate
To the tracks of 29 sides of wheel.The X-direction decelerating motor 31 is set on the mobile crossbeam supporting plate 30 and passes through output
The gear that axis is equipped with is engaged with the mobile crossbeam rack 27.The X-direction decelerating motor 31 drives gear rotation, and drives
Overhead traveling crane moves 10 transverse shifting of crossbeam.
As shown in figure 4, the manipulator A11 is identical with manipulator B12 structures, include robot body, Shua Li mechanisms
17 and Jie Ye mechanisms 18, wherein robot body are mounted on overhead traveling crane movement crossbeam 10, the lower section of the robot body
It is equipped with Shua Li mechanisms 17 and Jie Ye mechanisms 18 successively.The overhead traveling crane movement crossbeam 10, which is equipped with, is located at the robot body both sides
Protection be oriented to 14, it is described protection be oriented to 14 pairs of robot bodies vertical and straight movement play the guiding role.The manipulator A11
It is more than 600Kg to promote load weight every time with manipulator B12, therefore by protecting guiding 14 to carry out lifting protection.
The robot body includes main shaft Z axis 13, rotating platform 15 and hoisting mechanism 16, and wherein main shaft Z axis 13 passes through
Two-dimensional movement platform is mounted on overhead traveling crane movement crossbeam 10, and the main shaft Z axis 13 can move the fortune of crossbeam 10 along the overhead traveling crane
Dynamic (Y-direction).The lower section of the main shaft Z axis 13 is rotatably mounted with rotating platform 15, the lower section of the rotating platform 15 according to
It is secondary to be equipped with hoisting mechanism 16, Shua Li mechanisms 17 and Jie Ye mechanisms 18.The hoisting mechanism 16 is rack and pinion mechanism, for driving
The vertical direction of the main shaft Z axis 13 and below connecting component moves, the rotating platform 15 can drive Shua Li mechanisms 17 and
Jie Ye mechanisms 18 rotate.
The manipulator A11 and manipulator B12 is respectively completed the crawl of cathode plate according to technological process.Overhead traveling crane moves crossbeam
10 is identical as the kind of drive principle of manipulator A11 (B12), is rack pinion form, bearing capacity is strong, stability
It is good, it is suitable for heavy lifting occasion.
As shown in figure 5, the Shua Li mechanisms 17 include brush drip plate A32, brush drip plate B38, Shua Li mechanisms decelerating motor 35, brush
Mounting bracket 41 outside mechanism, brush drip plate A transmission devices and brush drip plate B transmission devices are dripped, wherein brush drip plate A32 and brush drip plate B38
It is movably arranged at outside the Shua Li mechanisms on mounting bracket 41, Shua Li mechanisms decelerating motor 35 is set to the brush drip
Outside mechanism on mounting bracket 41 and output end respectively by brush drip plate A transmission devices and brush drip plate B transmission devices respectively with it is described
Brush drip plate A32 is connected with brush drip plate B38, and Shua Li mechanisms decelerating motor 35 drives the brush drip plate A32 and brush drip plate B38 same
When closure or openness.
The brush drip plate A transmission devices include transmission shaft A37, brush drip plate A side gears conveyer belt 34 and rack pinion
The both ends of the output axis connection of device A, wherein transmission shaft A37 and Shua Li mechanisms decelerating motor 35, the transmission shaft A37 are logical
The rack and pinion drive A that two brush drip plate A side gears conveyer belts 34 are equipped with the both sides the brush drip plate A32 respectively is crossed to be driven
Connection；The rack and pinion drive A includes the sides brush drip plate A rack 33 and brush drip plate A side gears, wherein the sides brush drip plate A tooth
Item 33 is set to the side of the brush drip plate A and is engaged with brush drip plate A side gears, with brush drip plate A side gears conveyer belt 34
The transmission a driven gear of connection and brush drip plate A side gears coaxial arrangement.
The brush drip plate B transmission devices include transmission shaft B42, brush drip plate B side gears conveyer belt 39 and rack pinion
Device B, wherein transmission shaft B42 are parallel with the transmission shaft A37 and are sequentially connected by gear pair 36, the transmission shaft B42's
Both ends drip the rack and pinion drive B that the both sides the plate B side gears conveyer belt 39 and brush drip plate B38 are equipped with by two brushes and pass
Dynamic connection.The rack and pinion drive B includes the sides brush drip plate B rack 40 and brush drip plate B side gears, wherein the sides brush drip plate B
Rack 40 is set to the side of the brush drip plate B and is engaged with brush drip plate B side gears, and plate B side gear conveyer belts are dripped with the brush
The transmission a driven gear of 39 connections and brush drip plate B side gears coaxial arrangement.
Power is transferred to gear pair 36 by Shua Li mechanisms decelerating motor 35, and gear pair 36 further passes through transmission shaft
A37 and brush drip plate A side gears conveyer belt 34 send power to rack and pinion drive A；Pass through transmission shaft B42 and brush simultaneously
Drip plate B side gears conveyer belt 39 sends power to rack and pinion drive B.It is transmitted by the movement of gear pair 36 and is realized
It opens and is closed while brush drip plate A and brush drip plate B.
The Jie Ye mechanisms 18 are identical as motion principle as Shua Li mechanisms 17, are the opening/closing machine of gear ＆ rack structure form
Structure.
As shown in fig. 6, it includes waterglass slot 19, deactivation slot 20, heavy metal reduction AGV vehicles that the heavy metal, which cuts down AGV vehicles 1,
Waste collection slot 21 and heavy metal cut down AGV vehicles ontology 22, and wherein heavy metal cuts down the top of AGV vehicles ontology 22 equipped with heavy metal
AGV vehicle waste collections slot 21 is cut down, the heavy metal cuts down AGV vehicle waste collections slot 21 and is equipped with waterglass slot 19 and deactivation slot
20, the waterglass slot 19 is responsible for completing the immersion liquid processing before empty cathode plate electrolysis；The deactivation slot 20 is responsible for completing to be electrolysed
The Passivation Treatment of cathode plate.
It is Intelligent Laser navigation vehicle that the heavy metal, which cuts down AGV vehicles 1, wherein waterglass slot 19 and deactivation slot 20 each one
It is a.Electrolytic negative plate needs first to enter deactivation slot 20 after going out slot, is shifted using transhipment AGV vehicles 4；Empty cathode plate needs first to enter
19 immersion liquid of waterglass slot enters back into ground electrolytic cell 5 and is electrolysed.
As shown in fig. 7, the transhipment AGV vehicles 4 include cathode plate 23, transhipment AGV vehicles rack 24, transhipment AGV vehicles ontology 25
And transhipment AGV vehicle waste collections slot 26, wherein the top of transhipment AGV vehicles ontology 25 is equipped with transhipment AGV vehicle waste collections slot 26, institute
The top for stating transhipment AGV vehicle waste collections slot 26 is equipped with transhipment AGV vehicles rack 24, and the transhipment AGV vehicles rack 24 is used as whole group
The braced frame of cathode plate 23.
The transhipment AGV vehicles 4 are Intelligent Laser navigation vehicle, are deposited with ground in ground electrolytic cell 5 for realizing cathode plate
The carrying between frame 8 is put, the ground storage rack 8 is used for the storage of cathode plate as buffer area.The automatic post-processing is set
Standby 6 processing for the cathode plate that hovers for a long time, so that cathode plate enters slot electrolysis.
Entire cathode plate discrepancy tank systems are cut down AGV vehicles 1, transhipment AGV vehicles 4 by the slot overhead traveling crane 2 that comes in and goes out, heavy metal and are turned
It transports overhead traveling crane 7 and forms an assembly line of working continuously.
At ground electrolytic cell 5 and at cathode plate storage rack, manipulator A11 or manipulator B12 have often handled row's cathode
Plate (laterally four electrolytic cells are a row in workshop), discrepancy slot overhead traveling crane 2 and heavy metal cut down AGV vehicles 1 and transport overhead traveling crane 7 and move respectively
To the center of next row.During the entire slot that comes in and goes out, transhipment AGV vehicles 4 and overhead traveling crane and its subsidiary manipulator cooperation, to ensure
The discrepancy slot of inner cathode plate is completed in the stipulated time.
It in the present embodiment, is required according to system production beat, the quantity for transporting AGV vehicles 4 is needed to share seven, it is each to transport
AGV vehicles 4 go out between groove location and ground storage rack 8 to operate with certain speed according to default program in cathode plate, ensure
Production efficiency.
The present invention is as follows according to its technological process job step：
1) heavy metal cuts down AGV vehicles 1 and is moved to 5 initial end of ground electrolytic cell with the slot overhead traveling crane 2 that comes in and goes out, i.e. overhead traveling crane moves crossbeam
In 10 center lines and 1 center line of heavy metal AGV vehicles needs and first row electrolytic cell (laterally four electrolytic cells are a row in workshop)
Heart line is aligned.
2) the transhipment AGV vehicles 4 for being loaded with one group of sky cathode plate 23 are moved to the initial end of ground electrolytic cell 5, and come in and go out slot overhead traveling crane 2
Start operation.Wherein, the centre bit of crossbeam 10 is all moved in overhead traveling crane in position when manipulator A11 and manipulator B12 is per task
Set completion.
3) the mobile crossbeam 10 to come in and go out on slot overhead traveling crane 2 moves to 4 top of transhipment AGV vehicles, on overhead traveling crane movement crossbeam 10
Manipulator A11 is moved to crossbeam center, while manipulator B12 is moved to crossbeam edge, and it is empty to concede operation for manipulator A11
Between.
4) hoisting mechanism 16 of manipulator A11 falls, and the whole group cathode plate 23 in extraction transhipment AGV vehicles 4 moves to after promotion
1 waterglass slot of heavy metal AGV vehicles, 19 top, hoisting mechanism 16 fall, and hovering is promoted after immersion liquid, and Shua Li mechanisms 17 are closed, and are promoted
Mechanism 16 continues to lift up, and carries out brush drip.Brush drip is completed to be followed by liquid mechanism 18 liquid dish closure.
5) overhead traveling crane movement crossbeam 10 is moved to first of ground electrolytic cell 5 and goes out groove location, and manipulator B12 moves to overhead traveling crane shifting
The center of dynamic crossbeam 10, while manipulator A11 moves to the edge of overhead traveling crane movement crossbeam 10, and operation is conceded for manipulator B12
Space.
6) composition of manipulator B12 is identical as manipulator A11, and the hoisting mechanism 16 of manipulator B12 falls, extraction ground electricity
It is electrolysed whole group cathode plate in solution slot 5, lifting process Zhong Shuali mechanisms 17 are closed, and brush drip is carried out to whole group cathode plate, with being followed by
Liquid mechanism 18 liquid dish is closed, and completes the promotion of one group of electrolytic negative plate.
7) after manipulator B12 completes one group of electrolytic negative plate promotion, 10 edge of overhead traveling crane movement crossbeam, manipulator are moved to
A11 moves to 10 center of overhead traveling crane movement crossbeam, and the pretreated one group of cathode plate 23 of dipped waterglass is put into the empty electricity in corresponding ground
It solves in slot 5, the time of ground electrolytic cell empty slot should be short as possible.
8) overhead traveling crane movement crossbeam 10 moves to heavy metal and cuts down 1 deactivation slot of AGV vehicles, 20 top, meanwhile, manipulator B12 moves to day
Vehicle moves 10 center of crossbeam, and manipulator A11 zero loads move to the edge of overhead traveling crane movement crossbeam 10.
9) manipulator B12 opens Jie Ye mechanisms 18 and Shua Li mechanisms 17 respectively, and will be electrolysed whole group cathode plate be put into it is blunt
Change slot 20, hovering is promoted after passivation, Shua Li mechanisms 17 are closed, and manipulator B12 is continued to lift up, and liquid is connect with the closure of liquid mechanism 18 is followed by
Disk.
10) overhead traveling crane movement crossbeam 10 moves to 4 top of transhipment AGV vehicles, and manipulator B12 opens Jie Ye mechanisms 18 respectively and brush drips
Whole group cathode plate after passivation is put into transhipment AGV vehicles 4 by mechanism 17.
11) transhipment AGV vehicles 4 are loaded with electrolytic passivation cathode plate, and earthward 8 direction of storage rack is moved.At the same time, it is loaded with
The identical transhipment AGV vehicles of whole group sky cathode plate move to 5 initial position of ground electrolytic cell, and center line is aligned in first row electrolytic cell
Heart line.
12) overhead traveling crane movement crossbeam 10 and two groups of manipulators A11 and B12 repeat above-mentioned action, are respectively completed ground electrolytic cell
Inner cathode plate go out slot passivation and the waterglass processing of transhipment AGV vehicle sky cathode plates after enter slot, until the in the electrolytic cell of ground
Electrolytic negative plate is fully completed out slot to one 4 groups of row.At this point, heavy metal cuts down AGV vehicles 1 is moved to ground with the slot overhead traveling crane 2 that comes in and goes out
At 5 next row electrolytic cell of electrolytic cell, i.e., overhead traveling crane movement 10 center line of crossbeam and 1 center line of heavy metal AGV vehicles need and second
Row's electrolysis groove center line alignment.Repeat above-mentioned cathode plate discrepancy slot.
13) it is required according to productive temp, transhipment AGV vehicles are provided with 7, are arranged in ground two rows, according to setting track fortune
Row, to realize the carrying of electrolytic negative plate and empty cathode plate.In the processing of same row ground electrolytic cell cathode plate, Mei Gezhuan
Transport the position all same that AGV vehicles are stopped.After the whole group cathode plate being packed into after being passivated, transhipment AGV vehicles are moved to ground storage rack 8
Direction.
14) the whole group cathode plate after the passivation that transhipment AGV vehicles 4 load, into 8 region of ground storage rack.Transport overhead traveling crane 7
Movement 10 center line of the crossbeam alignment of (structure is with the slot overhead traveling crane 2 that comes in and goes out) overhead traveling crane stores groove center line with 8 first row of ground storage rack.Turn
Whole group cathode plate and the empty cathode plate replacement process on ground storage rack 8 are identical as abovementioned steps after passivation in fortune AVG vehicles 4,
It repeats no more.
15) it for the whole group sky cathode plate of long-time storage, needs to increase by a step in step 14, i.e., manipulator extracts
After cathode plate is maked somebody a mere figurehead in storage, need to move to 6 top of automatic equipment for after-treatment with mobile transhipment overhead traveling crane, by automatic equipment for after-treatment
After 6 processing, then by manipulator whole group sky cathode plate is put into transhipment AGV vehicles 4, be loaded with the transhipment AGV vehicles 4 of sky cathode plate by
The movement of 5 direction of ground electrolytic cell is shifted to according to track.
16) the transposed of above-mentioned sky cathode plate and electrolytic negative plate is repeated in come in and go out slot overhead traveling crane 2 and transhipment overhead traveling crane 7
Journey, until all cathode plates are replaced in ground electrolytic cell 5, all overhead traveling cranes are reset to initial position with AGV vehicles.
Claims (9)
- The tank systems 1. a kind of electrolytic manganese post treatment production line cathode plate automation comes in and goes out, which is characterized in that cut down including heavy metal AGV vehicles (1), come in and go out slot overhead traveling crane (2), guide rail (3), transhipment AGV vehicles (4), ground electrolytic cell (5), automatic equipment for after-treatment (6) and Overhead traveling crane (7) is transported, wherein discrepancy slot overhead traveling crane (2) and transhipment overhead traveling crane (7) are installed in leading on the column of workshop across workshop top On rail (3), the heavy metal cuts down AGV vehicles (1) and is located at workshop column side with transhipment AGV vehicles (4), and close to ground electrolytic cell (5), the automatic equipment for after-treatment (6) and ground storage rack (8) are sequentially located at the side of ground electrolytic cell (5) along longitudinal direction；The discrepancy slot overhead traveling crane (2) is identical as transhipment overhead traveling crane (7) structure, includes main beam of overhead travelling crane (9), overhead traveling crane movement crossbeam (10), manipulator A (11), manipulator B (12) and overhead traveling crane move crossbeam driving mechanism, and wherein main beam of overhead travelling crane (9) is twin-spar construction, The both ends of the main beam of overhead travelling crane (9) are connect with the guide rail (3), and the both ends of the overhead traveling crane movement crossbeam (10) are moved by overhead traveling crane Crossbeam driving mechanism is connect with the twin beams of the main beam of overhead travelling crane (9) respectively, the manipulator A (11) and manipulator B (12) settings It is moved on crossbeam (10) in the overhead traveling crane and crossbeam (10) movement can be moved along the overhead traveling crane.
- The tank systems 2. electrolytic manganese post treatment production line cathode plate automation according to claim 1 comes in and goes out, which is characterized in that The overhead traveling crane movement crossbeam driving mechanism includes mobile crossbeam rack (27), supporting plate directive wheel (29), mobile crossbeam supporting plate (30) And X-direction decelerating motor (31), it is installed on main beam of overhead travelling crane (9) wherein moving crossbeam rack (27), the mobile crossbeam rack (27) back side is pallet guide, and the side of the mobile crossbeam supporting plate (30) connects with one end of overhead traveling crane movement crossbeam (10) It connects, the other side is equipped with the supporting plate directive wheel (29) being connected with the pallet guide, X-direction decelerating motor (31) setting In on the mobile crossbeam supporting plate (30) and the gear that is equipped with by output shaft is engaged with the mobile crossbeam rack (27)； X-direction decelerating motor (31) the driving gear rotation, and overhead traveling crane is driven to move crossbeam (10) transverse shifting.
- The tank systems 3. electrolytic manganese post treatment production line cathode plate automation according to claim 1 comes in and goes out, which is characterized in that The manipulator A (11) is identical with manipulator B (12) structures, includes robot body, Shua Li mechanisms (17) and Jie Ye mechanisms (18), wherein robot body is mounted on overhead traveling crane movement crossbeam (10), and the lower section of the robot body is equipped with successively Shua Li mechanisms (17) and Jie Ye mechanisms (18).
- The tank systems 4. electrolytic manganese post treatment production line cathode plate automation according to claim 3 comes in and goes out, which is characterized in that The protection that the overhead traveling crane movement crossbeam (10) is equipped with positioned at the robot body both sides is oriented to (14), and the protection is oriented to (14) it play the guiding role to the vertical and straight movement of the robot body.
- The tank systems 5. electrolytic manganese post treatment production line cathode plate automation according to claim 3 comes in and goes out, which is characterized in that The Shua Li mechanisms (17) include brush drip plate A (32), brush drip plate B (38), outside Shua Li mechanisms decelerating motor (35), Shua Li mechanisms Mounting bracket (41), brush drip plate A transmission devices and brush drip plate B transmission devices, wherein brush drip plate A (32) and brush drip plate B (38) are removable It is set to dynamicly outside the Shua Li mechanisms on mounting bracket (41), Shua Li mechanisms decelerating motor (35) is set to the brush drip Outside mechanism on mounting bracket (41), its output shaft end by brush drip plate A transmission devices and brush drip plate B transmission devices respectively with it is described Brush drip plate A (32) and brush drip plate B (38) are connected, and Shua Li mechanisms decelerating motor (35) drives the brush drip plate A (32) and brush Drip plate B (38) while closure or openness.
- The tank systems 6. electrolytic manganese post treatment production line cathode plate automation according to claim 5 comes in and goes out, which is characterized in that The brush drip plate A transmission devices include transmission shaft A (37), brush drip plate A side gears conveyer belt (34) and rack and pinion drive A, wherein the output axis connection of transmission shaft A (37) and Shua Li mechanisms decelerating motor (35), the both ends of the transmission shaft A (37) The rack pinion that plate A side gears conveyer belt (34) is equipped with brush drip plate A (32) both sides respectively is dripped by two brushes to fill Set A drive connections；The brush drip plate B transmission devices include (42) transmission shaft B, brush drip plate B side gears conveyer belt (39) and rack pinion Device B, wherein transmission shaft B (42) is parallel with transmission shaft A (37) and is sequentially connected, and the both ends of the transmission shaft B (42) are logical The rack and pinion drive B that two brush drip plate B side gears conveyer belts (39) are equipped with brush drip plate B (38) both sides is crossed to be driven Connection.
- The tank systems 7. electrolytic manganese post treatment production line cathode plate automation according to claim 1 comes in and goes out, which is characterized in that It includes waterglass slot (19), deactivation slot (20), heavy metal reduction AGV vehicle waste collection slots that the heavy metal, which cuts down AGV vehicles (1), (21) and heavy metal cuts down AGV vehicles ontology (22), and wherein heavy metal cuts down the top of AGV vehicles ontology (22) equipped with heavy metal reduction AGV vehicle waste collection slots (21), the heavy metal cut down AGV vehicle waste collection slots (21) and are equipped with waterglass slot (19) and passivation Slot (20), the waterglass slot (19) are responsible for completing the immersion liquid processing before empty cathode plate electrolysis；The deactivation slot (20) has been responsible for At the Passivation Treatment of electrolytic negative plate.
- The tank systems 8. electrolytic manganese post treatment production line cathode plate automation according to claim 1 comes in and goes out, which is characterized in that The transhipment AGV vehicles (4) include cathode plate (23), transhipment AGV vehicles rack (24), transhipment AGV vehicles ontology (25) and transhipment AGV vehicles Waste collection slot (26), wherein the top of transhipment AGV vehicles ontology (25), which is equipped with, transports AGV vehicle waste collection slots (26), described turn The top for transporting AGV vehicle waste collection slots (26) is equipped with transhipment AGV vehicles rack (24), and the transhipment AGV vehicles rack (24) is as whole The braced frame of group cathode plate (23).
- The tank systems 9. the electrolytic manganese post treatment production line cathode plate automation according to claim 1 or 8 comes in and goes out, feature exist In the transhipment AGV vehicles (4) are multiple, and multiple transhipment AGV vehicles (4) are according to default program with certain speed in cathode Plate, which goes out between groove location and ground storage rack (8), to be operated.
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| CN201510824200.3A CN106757148B (en) | 2015-11-23 | 2015-11-23 | A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems |
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| CN201510824200.3A CN106757148B (en) | 2015-11-23 | 2015-11-23 | A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems |
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| CN106757148B true CN106757148B (en) | 2018-07-20 |
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| CN109457271A (en) * | 2018-12-07 | 2019-03-12 | 江苏晨力环保科技有限公司 | Pass in and out tank systems and method |
| CN113718295B (en) * | 2021-09-22 | 2023-06-16 | 河南省矿山起重机有限公司 | Intelligent inlet and outlet tank system of electrolytic manganese cathode plate and application method |
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| CN202913063U (en) * | 2012-08-07 | 2013-05-01 | 湘潭大众整流器制造有限公司 | Automatic stripping production line for electrolytic manganese |
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| CN203593800U (en) * | 2013-11-12 | 2014-05-14 | 宁夏天元锰业有限公司 | Device for stripping electrolytic manganese from negative plate |
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| CN204385300U (en) * | 2014-12-25 | 2015-06-10 | 深圳市博利昌智能装备有限公司 | A kind of electrolytic manganese treatment and finishing section automatic production mobile platform system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202913063U (en) * | 2012-08-07 | 2013-05-01 | 湘潭大众整流器制造有限公司 | Automatic stripping production line for electrolytic manganese |
| CN203593800U (en) * | 2013-11-12 | 2014-05-14 | 宁夏天元锰业有限公司 | Device for stripping electrolytic manganese from negative plate |
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