CN106756140A - A kind of Strong shear stirs aluminium alloy melt composite handling arrangement and technology - Google Patents
A kind of Strong shear stirs aluminium alloy melt composite handling arrangement and technology Download PDFInfo
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- CN106756140A CN106756140A CN201611110492.5A CN201611110492A CN106756140A CN 106756140 A CN106756140 A CN 106756140A CN 201611110492 A CN201611110492 A CN 201611110492A CN 106756140 A CN106756140 A CN 106756140A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
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Abstract
A kind of Strong shear stirs aluminium alloy melt composite handling arrangement and technology, the device include switch board, wire, gas bomb, gas flow control valve, tracheae, powder storage tank, jacking system drive motor, support bar, graphite rotator drive motor, graphite rotator, rotary nozzle, scum board, in subcontract;Hole is that air-flow adds passage with powder in the middle of graphite rotator, and powder is refining agent and grain refiner in powder storage tank, and graphite rotator immersion melt portion is in left-hand screw formula thread, and there is scum board graphite rotator both sides.Al Sr RE intermediate alloys are added to be preheated in kermesinus and is subcontracted, uniformly spread the dry covertures of 1.0~1.5kg of last layer in surface, the dry refining agents of 1.0~1.5kg and the dry grain refiners of 1.0~1.5kg are added in powder storage bottle, graphite rotator is moved on to and 80~100mm of bottom is subcontracted in is started refining purification;The device and technology have more preferable degassing and purifying, refinement, uniformization effect.
Description
Technical field
The present invention relates to aluminium alloy smelting field, specifically, it is related to a kind of compound place of Strong shear stirring aluminium alloy melt
Reason device and technology.
Background technology
The fast development of the particularly China Automobile Industry of Global Auto industry in recent years has driven auto parts and components manufacturing industry
Development, also welcome rapid growth period as the aluminium alloy wheel hub of vehicle key parts.Counted according to Chinese wheel association,
, up to 75,000,000, the amount of money is up to 38.67 hundred million dollars, and 78.86 ten thousand tons of export volume is Chinese for China's Mainland aluminium alloy wheel hub outlet in 2015
Turn into world's aluminium wheels first to manufacture and big export country.
Multiple links such as aluminium wheels manufacture is related to aluminium liquid to melt, casting, heat treatment, machining, surface treatment, wherein molten
Body treatment is first link of manufacture, and the outward appearance condition and Effect on Mechanical Properties to product are very big.At present, to aluminum melt
Reason mode, it is general using coverture is sprinkling upon into bath surface in being subcontracted in industry, refining agent is pressed into aluminum solutions with bell jar
In, then refining purification will be carried out using rotary blowing mode by carrier of nitrogen again, though during the method can eliminate aluminium liquid
Portion gas and oxide inclusions thing, but atomic hydrogen in melt processes not thoroughly with oxide inclusion, refines clean-up effect
Unsatisfactory, treated aluminum melt is 2.53~2.60g/cm through survey hydrogen to check general density2, the melt quality situation only fits
Common wheel hub is produced in symphysis, it is impossible to reach the requirement of high-quality wheel hub mechanical performance and outward appearance;Especially for the molten of high-alloying
Body, due to being easier the presence of component segregation, high-melting-point equiax crystal skewness, above processing method is for composition, particle
It is uniformly distributed treatment effect limited, coarse grains after solidifying castings crystallization;Therefore, aluminium wheels industry technology research staff needs
Develop more preferable refining aluminium fusant processing unit.
The content of the invention
The purpose of the present invention be overcome the shortcomings of it is existing to existing for aluminium alloy melt refining process, there is provided Yi Zhongke
Purifying aluminium alloy melt, refinement and the composite handling arrangement and technology for homogenizing are realized, is that a kind of Strong shear is stirred specifically
Mix aluminium alloy melt composite handling arrangement and technology.
Realizing the technical scheme of the above is:A kind of Strong shear stirs aluminium alloy melt composite handling arrangement and technology, including
Switch board, wire, gas bomb, gas flow control valve, tracheae, powder storage tank, jacking system drive motor, support bar, stone
Black rotor drive motor, graphite rotator, rotary nozzle, scum board, in subcontract.Switch board drives horse by wire with jacking system
Up to and graphite rotator drive motor be connected, control support bar move up and down and graphite rotator drive motor rotate;Graphite
Rotor drive motor is arranged on support bar with graphite rotator, and support bar is connected with jacking system drive motor;Graphite rotator
Drive motor is connected by belt with graphite rotator, drives graphite rotator to rotate and melt is sheared and stirred;Graphite turns
There is the hole of diameter 10-12mm in the middle of sub, by melt treatment process air-flow and the passage of addition powder;Graphite rotator and rotation
Shower nozzle is connected, and the boss that 6 height are 15~20mm is arranged at the bottom of rotary nozzle, have between every two boss width 8~
The groove of 12mm, 10~15mm of depth, its purpose is dispersed with the powder for being added by air-flow, by larger bubbles strike into
Less bubble, lifts the clean-up effect of melt;Gas bomb is connected by tracheae with powder storage tank with graphite rotator, gas stream
Control valve controls the discharge of gas bomb gas, and the gas in air accumulator is nitrogen or argon gas that purity is 99.99%, in storage
The powder in powder storage tank is carried in melt through graphite rotator by air-flow under the pressure of gas cylinder, then rotated shower nozzle exists
Uniform tiny bubble and scattered powder are produced in melt, the powder in powder storage tank is refining agent and grain refiner,
The composition of refining agent is the NaCl and 20%Na of the KCl of 45% content, 35% content3AlF6;The composition of fining agent is K2ZrF6With
KBF450% is respectively accounted for, so treatment makes to contain a certain amount of ice crystal Na in solvent3AlF6Can promote solvent to the wetting of oxide with
Adsorption capacity is greatly reinforced, and the atomic hydrogen in melt and oxide inclusions are carried to the table of melt with bubble in floating-upward process
Face, improves the detergent power of solvent, fining agent K2ZrF6With KBF4Add and chemically reacted with the aluminium liquid of melting:
3K2ZrF6+13Al→3ZrAl3+4AlF3+6KF
6KBF4+3K2ZrF6+10Al→3ZrB2+10AlF3+12KF
ZrAl can be generated3With ZrB2As the heterogeneous nucleus particle of high-melting-point, the ZrAl for being formed in like fashion3With ZrB2Molten
Activity in vivo is big, good in refining effect, ɑ dendrite can be promoted more tiny, so as to play a part of crystal grain thinning;Graphite rotator immerses
The part of melt be in left-hand screw formula thread, its thread 10~15mm of depth, 15~20mm of pitch, the structure is in high-speed rotation process
Strong shear effect is played to melt, i.e., the primary phase in melt is sheared, dystectic heterogeneous nucleus particle is sheared, it is right
High density microalloy is sheared, and ɑ dendrite is tiny after the melt crystallization solidification that the pattern handling is crossed and is uniformly distributed, and eutectic composition is thin
Small uniform, casting does not exist component segregation;Scum board is installed in the both sides of graphite rotator, the cross section of scum board assumes diamond in shape, scrapes
The side of slag plate plays the role of to clash into the big foaming in melt countless small foamings, strengthens the clean-up effect of melt, scrapes slag
The corner angle of plate drive melt to rotate in graphite rotator high-speed rotation, also have shear action to melt;According to melting when using
Technological requirement, is subcontracted during 1.5-2.5kgAl-Sr-RE intermediate alloys are added, and aluminium liquid is added the transfer for being preheated to kermesinus
In bag, the dry 1.0~1.5kg of coverture of last layer is uniformly spread on aluminium liquid 500-800kg, surface, by dry refining agent 1.0
~1.5kg and dry 1.0~1.5kg of grain refiner is added in powder storage bottle, and protective cover is screwed, and graphite rotator is led to
Cross jacking system drive motor and be moved down into and subcontracted at 80~100mm of bottom, the refining clarification time is set on switch board
10.0~15.0min, 0.8~1.5m of setting gas flow2/ h, 600~800 revs/min of graphite rotator rotating speed, after refining terminates
By graphite rotator by moving on to certain altitude on jacking system, close gas, skimmed, it is whole in subcontract interior Combined Processing knot
Beam.The device favorably purifies the gas and slag inclusion in aluminium liquid, and processing procedure produces a large amount of highly dispersed heterogeneous nucleus of high-melting-point
Particle, while also having to Melt Stirring and shear effect, promotes heterogeneous equiax crystal in melt equal with high density microalloy
Even distribution, it is to avoid traditional handicraft melt treatment not thoroughly, component segregation and the problems such as coarse grains, checked at the device through surveying hydrogen
The aluminium liquid density of reason can reach 2.65m/cm2, each position ɑ dendrite of casting is tiny and is uniformly distributed, and traditional purifier phase
Than there is the effect of more preferable degassing and purifying, refinement and homogenization.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is rotating nozzle structure schematic diagram of the present invention.
Specific embodiment
A kind of Strong shear stirs aluminium alloy melt composite handling arrangement, including switch board 1, wire 2, gas bomb 3, gas stream
Control valve 4, tracheae 5, powder storage tank 6, jacking system drive motor 7, support bar 8, graphite rotator drive motor 9, graphite
Rotor 10, rotary nozzle 11, scum board 12, in subcontract 13;Switch board 1 is by wire 2 and jacking system drive motor 7 and stone
Black rotor drive motor 9 is connected, and control support bar 8 moves up and down and graphite rotator drive motor 9 is rotated;Graphite rotator drives
Dynamic motor 9 is arranged on support bar 8 with graphite rotator 10, and support bar 8 is connected with jacking system drive motor 7;Graphite rotator
Drive motor 9 is connected by belt with graphite rotator 10, drives graphite rotator to rotate and melt is sheared and stirred, graphite
There is the hole of diameter 10mm in the middle of rotor, be air-flow and powder channel;Graphite rotator is connected with rotary nozzle, rotary nozzle bottom
There are 6 height in portion for 20mm boss, there is 6 width 12mm, the groove of depth 10mm between each two boss;Gas bomb and powder
Last holding vessel is connected by tracheae with graphite rotator, and the gas in air accumulator is the nitrogen that purity is 99.99%, gas flow control
Valve processed controls the discharge of gas bomb gas, under the pressure of gas bomb by air-flow by the refining agent in refining agent holding vessel with
Fining agent is carried in melt through graphite rotator and rotary nozzle;Graphite rotator immersion melt portion is in left-hand screw formula screw thread,
Its thread depth 15mm, pitch 20mm, play Strong shear effect to melt, i.e., to first in melt in graphite rotator rotation process
Life is mutually sheared, and dystectic equiax crystal is stirred, and high density microalloy is stirred, through the pattern handling mistake
Melt crystallization solidification after ɑ dendrite it is tiny and be uniformly distributed, eutectic composition is tiny uniform, and casting does not exist component segregation;Graphite
The scum board of the both sides of rotor is arranged on support frame, and the cross section of scum board assumes diamond in shape, and the side of scum board is in melt
Countless small foamings are clashed into foaming, strengthen the clean-up effect of melt, and the corner angle of scum board are in graphite rotator high-speed rotation
Drive melt to rotate, also have shear action to melt;According to smelting technology requirement when using, will be closed in the middle of 2.5kgAl-Sr-RE
Gold is subcontracted in adding 800kg, and uniformly the dry covertures of aluminium liquid 1.5kg shared by last layer are spread on surface, and 1.5kg is dried
Refining agent add powder storage bottle in, while add 1.0kg fining agents, closure is screwed, by graphite rotator by lifting
System drive motor is moved down into be subcontracted at the 90mm of bottom in, and refining clarification time 10.0min, setting are set on switch board
Gas flow 1.2m2/ h, 700 revs/min of graphite rotator rotating speed, refining passes through graphite rotator after terminating to move on to one on jacking system
Fixed height, closes gas, is skimmed, it is whole in subcontract interior refining purification and terminate.Through surveying the aluminium liquid that hydrogen checks the device to process
Hydrogen content is 0.06 ㎝3/ 100g, density are in 2.65m/cm2, the gas and slag inclusion in aluminium liquid are purified well, while promoting melt
Interior heterogeneous equiax crystal is uniformly distributed with high density microalloy.
Claims (5)
1. a kind of Strong shear stirs aluminium alloy melt composite handling arrangement and technology, it is characterized in that:Including switch board (1), wire
(2), gas bomb (3), gas flow control valve (4), tracheae (5), powder storage tank (6), jacking system drive motor (7), branch
Strut (8), graphite rotator drive motor (9), graphite rotator (10), rotary nozzle (11), scum board (12), in subcontract (13);
Hole is that air-flow adds passage with powder in the middle of graphite rotator, and powder is refining agent and grain refiner, stone in powder storage tank
Black rotor immersion melt portion is in left-hand screw formula thread, and scum board is installed in graphite rotator both sides;According to 500-800kg when using
Al-Sr-RE intermediate alloys are added and are preheated in kermesinus and subcontract by solution volume, in subcontract surface uniformly spread last layer 1.0~
The dry covertures of 1.5kg, powder is added by the dry refining agents of 1.0~1.5kg and the dry grain refiners of 1.0~1.5kg
In last storage bottle, graphite rotator is moved on to subcontracted in 80~100mm of bottom start refining purification;The device and technology have preferably
The effect of degassing and purifying, refinement and homogenization.
2. a kind of Strong shear according to claim 1 stirs aluminium alloy melt composite handling arrangement and technology, it is characterized in that:
Switch board (1) is connected by wire (2) with jacking system drive motor (7) and graphite rotator drive motor (9), and graphite turns
Sub- drive motor (9) and graphite rotator (10) on support bar (8), support bar (8) and jacking system drive motor (7) phase
Connection, graphite rotator drive motor (9) is connected by belt with graphite rotator (10).
3. a kind of Strong shear according to claim 1 stirs aluminium alloy melt composite handling arrangement and technology, it is characterized in that:
There is the hole of diameter 10-12mm in the middle of graphite rotator, by melt treatment process air-flow and the passage of addition powder;Graphite rotator
It is connected with rotary nozzle, the boss that 6 height are 15~20mm is arranged at the bottom of rotary nozzle, has width between every two boss
The groove of 8~12mm, 10~15mm of depth.
4. a kind of Strong shear according to claim 1 stirs aluminium alloy melt composite handling arrangement and technology, it is characterized in that:
The scum board of the both sides of graphite rotator is arranged on support frame, and the cross section of scum board assumes diamond in shape.
5. a kind of Strong shear according to claim 1 stirs aluminium alloy melt composite handling arrangement and technology, it is characterized in that:
Al-Sr-RE intermediate alloys are added according to 500-800kg solution volumes are preheated in kermesinus and are subcontracted, in subcontract surface uniform
The dry covertures of 1.0~1.5kg of last layer are spread, by the dry refining agents of 1.0~1.5kg and the dry crystal grain of 1.0~1.5kg
Fining agent is added in powder storage bottle, graphite rotator is moved on to 80~100mm of bottom refining purifications are subcontracted in;The refining clarification time
10.0~15.0min, 0.8~1.5m of setting gas flow2/ h, 600~800 revs/min of graphite rotator rotating speed.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108411144A (en) * | 2018-03-28 | 2018-08-17 | 江苏凯特汽车部件有限公司 | A kind of preparation facilities and method of nano-particle reinforcement aluminum wheels of automobiles hub material |
CN110938749A (en) * | 2019-12-28 | 2020-03-31 | 福建麦特新铝业科技有限公司 | Device for removing iron in molten aluminum through high-speed centrifugal shearing and working method thereof |
CN111961887A (en) * | 2020-08-07 | 2020-11-20 | 黑龙江北鸥卫浴用品有限公司 | Brass smelting method |
CN112575211A (en) * | 2020-12-25 | 2021-03-30 | 贵阳华恒机械制造有限公司 | Device and method for adding alloy powder into semi-solidified molten liquid |
CN112746190A (en) * | 2020-12-30 | 2021-05-04 | 贵州华科铝材料工程技术研究有限公司 | Melt purification method of high-conductivity aluminum alloy |
CN112853133A (en) * | 2020-12-30 | 2021-05-28 | 贵州华科铝材料工程技术研究有限公司 | Preparation method for adding C element into high-strength aluminum alloy material |
CN112853136A (en) * | 2020-12-30 | 2021-05-28 | 贵州华科铝材料工程技术研究有限公司 | Preparation method of sodium-removed aluminum magnesium alloy |
CN115572852A (en) * | 2022-12-07 | 2023-01-06 | 北京航空航天大学 | Rotary blowing device for particle reinforced aluminum matrix composite and preparation method |
CN117587239A (en) * | 2024-01-19 | 2024-02-23 | 北京航空航天大学 | Alloy melt purification method by co-blowing refining agent and refining gas |
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CN203360540U (en) * | 2013-07-22 | 2013-12-25 | 江苏凯特汽车部件有限公司 | Two-way refining and purifying device for aluminium alloy solution |
CN103484690A (en) * | 2012-12-20 | 2014-01-01 | 江苏凯特汽车部件有限公司 | Novel aluminium alloy solution refining purifying apparatus in transfer ladle |
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CN102345023A (en) * | 2011-03-15 | 2012-02-08 | 江苏凯特汽车部件有限公司 | Method and apparatus for preparing semisolid slurry for automobile aluminium wheel through compound modification refinement and electromagnetic stirring |
CN103484690A (en) * | 2012-12-20 | 2014-01-01 | 江苏凯特汽车部件有限公司 | Novel aluminium alloy solution refining purifying apparatus in transfer ladle |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108411144A (en) * | 2018-03-28 | 2018-08-17 | 江苏凯特汽车部件有限公司 | A kind of preparation facilities and method of nano-particle reinforcement aluminum wheels of automobiles hub material |
CN110938749A (en) * | 2019-12-28 | 2020-03-31 | 福建麦特新铝业科技有限公司 | Device for removing iron in molten aluminum through high-speed centrifugal shearing and working method thereof |
CN111961887A (en) * | 2020-08-07 | 2020-11-20 | 黑龙江北鸥卫浴用品有限公司 | Brass smelting method |
CN111961887B (en) * | 2020-08-07 | 2022-01-11 | 黑龙江北鸥卫浴用品有限公司 | Brass smelting method |
CN112575211A (en) * | 2020-12-25 | 2021-03-30 | 贵阳华恒机械制造有限公司 | Device and method for adding alloy powder into semi-solidified molten liquid |
CN112746190A (en) * | 2020-12-30 | 2021-05-04 | 贵州华科铝材料工程技术研究有限公司 | Melt purification method of high-conductivity aluminum alloy |
CN112853133A (en) * | 2020-12-30 | 2021-05-28 | 贵州华科铝材料工程技术研究有限公司 | Preparation method for adding C element into high-strength aluminum alloy material |
CN112853136A (en) * | 2020-12-30 | 2021-05-28 | 贵州华科铝材料工程技术研究有限公司 | Preparation method of sodium-removed aluminum magnesium alloy |
CN115572852A (en) * | 2022-12-07 | 2023-01-06 | 北京航空航天大学 | Rotary blowing device for particle reinforced aluminum matrix composite and preparation method |
CN115572852B (en) * | 2022-12-07 | 2023-03-10 | 北京航空航天大学 | Rotary blowing device for particle reinforced aluminum matrix composite and preparation method |
CN117587239A (en) * | 2024-01-19 | 2024-02-23 | 北京航空航天大学 | Alloy melt purification method by co-blowing refining agent and refining gas |
CN117587239B (en) * | 2024-01-19 | 2024-04-19 | 北京航空航天大学 | Alloy melt purification method by co-blowing refining agent and refining gas |
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Application publication date: 20170531 |