CN106743018A - It is a kind of based on the Automated Sorting System and technique that replenish in real time with the intensive caching of bar cigarette - Google Patents
It is a kind of based on the Automated Sorting System and technique that replenish in real time with the intensive caching of bar cigarette Download PDFInfo
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- CN106743018A CN106743018A CN201611269747.2A CN201611269747A CN106743018A CN 106743018 A CN106743018 A CN 106743018A CN 201611269747 A CN201611269747 A CN 201611269747A CN 106743018 A CN106743018 A CN 106743018A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention provides a kind of based on the Automated Sorting System and technique that replenish in real time with the highly dense set cache of bar cigarette, replenished induction system, a set of conveying system of carton cigarette including sleeve piece cigarette, part cigarette replenish pipeline with it is some set open draw a case system, bar cigarette pile shape converting system is connected to the bar cigarette highly dense set cache tabacco barn corresponding with cigarette product rule by the bar cigarette pipeline that replenishes, the automatic selection station of end configuration of the highly dense caching system of bar cigarette, difference position formula bar cigarette storting apparatus are arranged between automatic selection station and bar cigarette pipeline, and bar cigarette pipeline is connected to the packaging system in downstream.The system and technique have the characteristic for being replenished with bar cigarette high level cache ability to sorting in real time, reach the rule cigarette unification of all product replenish, unified sorting, unified interflow function, cancel part cigarette outbound sequence by using the highly dense caching system of bar cigarette, cancel part cigarette stock preparation system, configuration difference position formula bar cigarette storting apparatus realize that the standard bar cigarette and irregular bar cigarette of all product rule are sorted in same set of sorting system.
Description
Technical field
The technology field of link and the sorting link of being replenished the present invention relates to tobacco flow home-delivery center cigarette, specially
It is a kind of based on the Automated Sorting System and technique that replenish in real time with the intensive caching of bar cigarette.
Background technology
Domestic Cigarette Distribution center is generally by warehousing system, part cigarette stock preparation system, replenishment system, sorting system at present
The composition such as system (standard cigarette sorting system and special-shaped cigarette sorting system), packaging system, each system is independently blocking.
Sorting characteristic according to customer order, bar cigarette needs to be sorted according to the order of order, because sorting sets at present
Buffer memory for itself is smaller, in order to ensure to sort the promptness for replenishing, to configure certain between warehousing system and sorting system
Product rule and the part cigarette stock preparation system of quantity.During warehousing system part cigarette outbound, Ran Hougen temporary into part cigarette stock preparation system is first had to
According to the Expenditure Levels of bar cigarette in order sort process, strict order, replenished to sorting system on time.
Current state's inner wrap strip product rule are more, and standard cigarettes and special-shaped cigarette cigarette largely coexist, existing Cigarette Distribution
Center sort process and equipment can only separately sort standard cigarette and special-shaped cigarette, it is impossible to realize being completed in same set of sorting system
The purpose that all product rule cigarette are sorted simultaneously.So needing the different sorting line of configuration, enter completion under line after the completion of sorting again
Close single.
The technology pattern of two above link is primarily present problems with：
(1) after the outbound of standard component cigarette, in addition it is also necessary in strict accordance with the Expenditure Levels sequence outbound of order scheduling and stock preparation system,
Control system is complicated, controlling unit is more, error rate is high, once certain part part cigarette material wrong order will influence the benefit of whole replenishment system
Goods efficiency.
(2) stock preparation system is the equal of " part tabacco barn storage system " between warehousing system and sorting system, is needed again
" go out storage " flow is completed, the work flow of part cigarette material is increased, and stock preparation system floor space is big, equipment investment cost
It is high.
(3) buffer memory is small in itself for sorting system, anti-fluctuation ability, once replenish not in time, sorting system will be because
Stop sorting to lack material, have a strong impact on sorting operation efficiency.
(4) sorting system need to select different types of sorting to set for the bar cigarette of different sales volumes, different size, Different Package
The buffering chamber of standby or different model, sorting arrangement species and model that this results in sorting system are various, control system is complicated, control
Link processed is more, the stability of a system is low, maintenance and repair is inconvenient.
(5) cannot realize that standard bar cigarette and irregular bar cigarette are sorted, it is necessary to abnormal shape is separately configured in same set of sorting system
Cigarette sorting line.After sorting terminates, in addition it is also necessary to which the secondary list that closes could complete sorting operation under line, increased work flow and work into
This.
How to simplify part cigarette outbound control model, cancel part cigarette stock preparation system simplify part cigarette replenish flow, increase bar
Cigarette caching improves the anti-fluctuating nature that replenishes, unified sort mode and interflow pattern and realizes that standard bar cigarette and irregular bar cigarette are common
Line sorting and online conjunction are single, at present in the process aspect country or blank.
The content of the invention
The present invention is for defect and deficiency present in above-mentioned prior art, it is therefore intended that provide a kind of high efficient and reliable, tool
Sequence is whether there is to replenish in real time and bar cigarette high density caching, realize thus product rule unification replenish, unified sorting, unified interflow.Pass through
Part cigarette outbound sequence is cancelled using part cigarette high density caching, cancels part cigarette stock preparation system.Configuration difference position formula bar cigarette storting apparatus reality
Existing standard bar cigarette and irregular bar cigarette are collinearly sorted, and effectively solve the deficiencies in the prior art；Specifically, the present invention is realized in
's：It is a kind of based on the Automated Sorting System replenished in real time with the highly dense set cache of bar cigarette, the pallet warehousing system for accepting upstream
Replenished defeated system (2), a set of conveying system of carton cigarette (3) with the packaging system in downstream, including sleeve piece cigarette, the pallet storage of upstream
The system induction system that directly replenished with part cigarette is connected, and the sleeve piece cigarette defeated system (2) that replenishes is opened with some sets and draws case system (4) phase
Even, open a stroke case system (4) and be connected to bar cigarette pile shape converting system (5), bar cigarette pile shape converting system (5) connection strap cigarette is highly dense slow
Deposit system (7), the highly dense caching system of bar cigarette (7) replenishes the highly dense set cache cigarette of pipeline (14), several cigarettes including bar cigarette
Storehouse (8) and automatic selection station (9), bar cigarette pile shape converting system (5) are connected to several by the bar cigarette pipeline (14) that replenishes
The highly dense set cache tabacco barn (8) of bar cigarette, the bar after the automatic selection station (9) of bar cigarette highly dense caching system (7) end and sorting
Cigarette induction system (3) is connected, and difference position formula bar cigarette storting apparatus (8) is installed in automatic selection station (9) and conveying system of carton cigarette (3)
Between, conveying system of carton cigarette (3) is connected to the packaging system in downstream.
Further, the intensive buffering chamber of bar cigarette (8) can concurrently or sequentially be combined arrangement, the intensive caching of bar cigarette for multiple
The intensive cache mode in storehouse (8) is stacked fashion or tiling transport model, and station (9) is chosen automatically, and to be arranged at bar cigarette (6) intensive
The end of caching system.
Further, the intensive buffering chamber of bar cigarette (8) includes tabacco barn main body (11), conveyer belt (12), bar cigarette high density
Cache mechanism (13), wherein：Conveyer belt (12) front end and bar the cigarette pipeline (14) that replenishes are connected, and rear end is connected to automatic selection work
Position (9)；Conveyer belt (12) and bar cigarette high density cache mechanism (13) are placed in tabacco barn main body (11), bar cigarette high density cache mechanism
(13) surface of conveyer belt (12) is placed in, bar cigarette high density cache mechanism (13) is vertically-mounted by being placed in conveyer belt (12) both sides
Two sets of chain-drive mechanisms (15) and on chain-drive mechanism (15) pick and place part baffle plate (16) composition.
Further, described opening is drawn case system (4) and part cigarette the pipeline junction that replenishes and is provided with product rule identification and detection device.
Further, the bar cigarette of the highly dense caching system of bar cigarette (7) replenishes pipeline (14) with individual layer continuous strip
The automatic shunt and conveying function of cigarette (6).
Further, described poor position formula bar cigarette storting apparatus (8) including equipment mounting base (17) or moving guide rail, set
Standby main body (18), resilient suction cups (20) installs fixture (19), resilient suction cups (20), wherein：Equipment mounting base (17) is mobile
Guide rail is fixed on ground, and equipment body (18) is on equipment mounting base (17) or moving guide rail；Equipment body (18) is wrapped
Multiple revolutes are included, multiple revolutes can control resilient suction cups (20) installs fixture (19) and resilient suction cups (20) to be won in selection
Moved between station and bar cigarette pipeline；While resilient suction cups (20) are on resilient suction cups (20) fixture, resilient suction cups
(20) installs fixture (19) is on equipment body (18).
Further, some groups of resilient suction cups (20) are configured on the resilient suction cups (20) installs fixture (19), elasticity is inhaled
Disk (20) energy in the vertical direction stretches up and down.
A kind of automatic sorting process supplied with intensive caching based on replenishing in real time, comprises the following steps：
Part cigarette after S1, upstream pallet warehousing system de-stacking outbound, directly replenishes pipeline to opening a stroke case system by part cigarette
System is replenished, and part cigarette is diverted to different opening and draws case system after being recognized by barcode scanning in course of conveying；
S2, part cigarette complete opening for part cigarette and draw a casing working output bars cigarette pile in opening to draw in case system, and bar cigarette pile is transported to
In bar cigarette pile shape converting system；
Bar cigarette pile is dispersed into continuous individual layer bar cigarette by S3, bar cigarette pile shape converting system, and continuous individual layer bar cigarette passes through bar
The bar cigarette pipeline shunting of the highly dense caching system of cigarette, it is transported in the highly dense set cache tabacco barn of bar cigarette corresponding with cigarette product rule
The highly dense set cache of row, the highly dense set cache tabacco barn of bar cigarette is picked according to the bar cigarette of the automatic selection station of the highly dense set cache cigarette system of bar cigarette
Selection condition is in real time to automatic selection station supplement bar cigarette；
Part cigarette is dispersed into individual layer bar cigarette persistently to each highly dense set cache of bar cigarette by S4, part the cigarette pipeline that replenishes by above step
System is replenished；
S5, difference position formula bar cigarette storting apparatus carry out selection work according to order situation to the bar cigarette cached on automatic selection station
Industry, and the bar cigarette after selection is placed into bar cigarette pipeline, bar cigarette is transported to downstream packaging system through bar cigarette pipeline.
Further, shunting described in step S1 refers to part cigarette and different all standard cigarettes and special-shaped cigarette is entered by what product advises
Row shunting.
Operation principle introduction of the invention：A kind of Automated Sorting System supplied with intensive caching based on replenishing in real time, bag
Include sleeve piece cigarette to replenish defeated system, a set of conveying system of carton cigarette, the pallet warehousing system of upstream is directly mended with the part cigarette of the system
Goods induction system is connected, and the sleeve piece cigarette defeated system that replenishes is opened with some sets and draws a case system and be connected, opens a stroke case system and is connected to bar cigarette
Pile shape converting system, bar cigarette pile shape converting system by the bar cigarette of the highly dense caching system of bar cigarette replenish pipeline be connected to it is some
The individual highly dense set cache tabacco barn of bar cigarette, the bar cigarette pipeline after the automatic selection station of the highly dense caching system end of bar cigarette and sorting
It is connected, difference position formula bar cigarette storting apparatus are arranged between automatic selection station and bar cigarette pipeline, and bar cigarette pipeline is connected to down
The packaging system of trip.When cigarette is with the form of part cigarette from pallet warehousing system outbound after, part cigarette is without stock, without sequence, warp
The pipeline conveying that replenishes of part cigarette is directly drawn a case system and is replenished to opening, and part cigarette is in the course of conveying by being diverted to not after barcode scanning identification
A case system is drawn in same opening, and is opened automatically and is drawn opening stroke case automatically and realizing that bar cigarette pile is separated with smoke box for case system completion part cigarette, point
Bar cigarette pile is converted into individual layer continuous strip cigarette by the bar cigarette pile after by bar cigarette pile type conversion equipment, and is supplied with highly dense cache way
The formula storting apparatus selection of difference position is used；During sorting, difference position formula bar cigarette storting apparatus successively will be with height according to order contents and order
It is placed on conveying system of carton cigarette after bar cigarette (the standard cigarette and special-shaped cigarette) selection of all size of intensive caching and is conveyed, then certainly
It is dynamic to enter downstream packaging system.
The system of unpacking includes conveying equipment, draws case equipment and opening apparatus, draws case equipment and is located at system front end, opening apparatus
Positioned at system end, conveying equipment connector cigarette replenish line, draw case equipment and opening apparatus.It is complete that part cigarette is delivered to stroke case equipment portion
The operation of uncapping of member cigarette smoke box, the part cigarette after uncapping completes smoke box and bar cigarette pile through being transported to unpacking station by opening apparatus
Separation, and bar cigarette pile after separation is pushed in the bar cigarette pile shape converting system in downstream.
The highly dense caching system of bar cigarette chooses station automatically including replenish pipeline, the intensive buffering chamber of bar cigarette, bar cigarette of bar cigarette,
Wherein：The intensive buffering chamber of bar cigarette multiple can concurrently or sequentially be combined arrangement, and the intensive buffering chamber of bar cigarette can select stacked fashion and (also may be used
Using tiled pattern) in the form of cached, automatic selection station is arranged at the end of the intensive caching system of bar cigarette.Bar cigarette is close
The intensive caching of bar cigarette is mainly realized in set cache storehouse, and the intensive buffering chamber of bar cigarette includes that tabacco barn main body, conveyer belt, bar cigarette are highly dense
Degree cache mechanism, wherein：Conveyer belt front end and bar the cigarette pipeline that replenishes are connected, and conveyer belt rear end connects with automatic selection station,
Conveyer belt and bar cigarette high density cache mechanism are placed in tabacco barn main body, and bar cigarette high density cache mechanism is placed in just going up for conveyer belt
Side, bar cigarette high density cache mechanism is by being placed in two sets of vertically-mounted chain-drive mechanisms of conveyer belt both sides and installed in Chain conveyer machine
The baffle plate of structure is constituted.Whole equipment of tabacco barn body supports.The bar cigarette that bar cigarette replenishes on pipeline is first transported to the intensive caching of bar cigarette
On the conveyer belt in storehouse, the chain-drive mechanism of bar cigarette high density cache mechanism is moved upwards with baffle plate is synchronous, by conveyer belt
Bar cigarette is to be lifted up by baffle plate and realize caching；The chain-drive mechanism of bar cigarette high density cache mechanism move downward by by bar
Cigarette is placed on conveyer belt, and conveyer belt is mended to automatic selection station bar cigarette by conveying.The cigarette logistics larger for sales volume
Home-delivery center replenishing and sorting, and the highly dense caching system of this cigarette can improve the anti-fluctuating nature that replenishes, so as to reach rationally
Change and efficient replenish and choose technological effect；The capacity of the intensive buffering chamber of bar cigarette is not less than 1.5 pallet cigarette, specifically can root
According to need design.
Storting apparatus mounting seat is fixed on the ground (can also use moving guide rail), and equipment body is arranged on base
(or on moving guide rail)；Equipment body is made up of multiple revolutes, and multiple revolutes can realize resilient suction cups installation folder
Tool and resilient suction cups are moved between automatic selection station and bar cigarette conveying equipment；Resilient suction cups installs fixture is arranged on equipment master
On body, while resilient suction cups are arranged in resilient suction cups installs fixture, multigroup suction is configured according to the demand of sorting amount, on fixture
Disk, can meet while draw many rule cigarettes, improve the selection efficiency of equipment；Resilient suction cups can realize the suction of different height bar cigarette
Take, some groups of resilient suction cups are configured in the resilient suction cups installs fixture, resilient suction cups energy in the vertical direction stretches up and down.Bullet
Property sucker can realize the absorption and release of many rule cigarettes under pneumatic control, and resilient suction cups are suitable for picking for different height bar cigarette
Choosing, is capable of achieving different height, and the bar cigarette of varying number is chosen simultaneously.
The highly dense caching system of bar cigarette can multiple caching tabacco barns of Parallel Design as needed, delay when parallel multiple is provided with
During tobacco storing barn, the bar cigarette pipeline of the highly dense caching system of bar cigarette also has diverter function.Bar cigarette pile type converting system is out
Individual layer continuous strip cigarette can convey bar under the control of electric-control system from bar cigarette pipeline to the highly dense set cache tabacco barn of different bar cigarettes
Cigarette.
It is a kind of based on the automatic sorting process replenished in real time with the intensive caching of bar cigarette, comprise the following steps：
Part cigarette after S1, upstream pallet warehousing system de-stacking outbound, directly replenishes pipeline to opening a stroke case system by part cigarette
System is replenished, and part cigarette is diverted to different opening and draws case system after being recognized by barcode scanning in course of conveying；
S2, part cigarette complete opening for part cigarette and draw a casing working output bars cigarette pile in opening to draw in case system, and bar cigarette pile is transported to
In bar cigarette pile shape converting system；
Bar cigarette pile is dispersed into continuous individual layer bar cigarette by S3, bar cigarette pile shape converting system, and continuous individual layer bar cigarette passes through bar
The bar cigarette pipeline shunting of the highly dense caching system of cigarette, it is transported in the highly dense set cache tabacco barn of bar cigarette corresponding with cigarette product rule
The highly dense set cache of row, the highly dense set cache tabacco barn of bar cigarette according to the bar cigarette of the automatic selection station of the highly dense set cache cigarette system of bar cigarette
Selection situation is in real time to automatic selection station supplement bar cigarette；
Part cigarette is dispersed into individual layer bar cigarette persistently to each highly dense set cache of bar cigarette by S4, part the cigarette pipeline that replenishes by above step
System is replenished；
S5, difference position formula bar cigarette storting apparatus carry out selection work according to order situation to the bar cigarette cached on automatic selection station
Industry, and the bar cigarette after selection is placed into bar cigarette pipeline, bar cigarette is transported to downstream packaging system through bar cigarette pipeline.
The shunting of part cigarette described in step S1 refers to part cigarette and is advised all standard cigarettes (21) and special-shaped cigarette (22) by different product
Shunted.
Technique of the invention can break traditions sequentially the outbound pattern of outbound and need to need to set certain product rule number by part cigarette
With the restriction of the part cigarette stock caching of part cigarette number, realize that the non-sequence of part cigarette replenishes in real time, cancel part cigarette stock caching.Simplify operation
Flow, the floor space that reduces, saving equipment investment；Cigarette Distribution center logistics cost is saved, home-delivery center's operation is improved
Quality.Meanwhile, the indifference for being capable of achieving standard cigarettes and special-shaped cigarette is collinearly sorted and closes single online, and breaking original needs will not
The restriction entered list is closed under line again is sorted on different sorting lines with the cigarette of appearance and size, home-delivery center's operation effect is substantially improved
Rate, really realizes the integration of Cigarette Distribution center job flow.
Brief description of the drawings
Fig. 1 is constituted for existing Cigarette Distribution centring system；
Fig. 2 is existing Cigarette Distribution central process flow figure；
Fig. 3 is sorting system textural association schematic diagram of the present invention；
Fig. 4 is sort process flow chart of the present invention；
Fig. 5 is sorting system combination diagram of the present invention；
Fig. 6 is the unpacking system top view of part cigarette of the invention；
Fig. 7 is the highly dense caching system schematic diagram of bar cigarette of the invention；
Fig. 8 is selection station structure top view of the invention；
Fig. 9 is the highly dense buffering chamber top view of bar cigarette of the invention；
Figure 10 is the highly dense buffering chamber left view of bar cigarette of the invention；
Figure 11 is the structure top view of present invention difference position formula bar cigarette storting apparatus；
Figure 12 is the structure right view of present invention difference position formula bar cigarette storting apparatus；
Wherein：1-part cigarette, 2-part cigarette replenish defeated system, 3-conveying system of carton cigarette, 4-open draw case system, 5-bar cigarette
Pile shape converting system, 6-bar cigarette, the highly dense caching system of 7-bar cigarette, the highly dense set cache tabacco barn of 8-bar cigarette, 9-automatic selection
Station, 10-difference position formula bar cigarette storting apparatus, 11-tabacco barn main body, 12-conveyer belt, 13-bar cigarette high density cache mechanism,
14-bar cigarette replenish pipeline, 15-chain-drive mechanism, 16-pick and place part baffle plate, 17-equipment mounting base, 18-equipment master
Body, 19-resilient suction cups installs fixture, 20-resilient suction cups, 21-standard cigarette, 22-special-shaped cigarette.
Specific embodiment
Embodiment:It is illustrated in figure 3 present system pie graph；Bar is increased by using the highly dense caching system 7 of bar cigarette
The buffer memory of cigarette 6, eliminates part cigarette stock preparation system, reduces out the cumbersome repetition work flow such as storage.
It is illustrated in figure 4 present invention process flow chart.Whole standard cigarettes and most special-shaped cigarette with a pallet/batch
Secondary mode by part cigarette 1 by part cigarette replenish pipeline be delivered directly to out draw a case system 4, open automatically draw case system 4 complete from
Dynamic opening draws casing working, realizes that part cigarette 1 is separated with bar cigarette pile, and the bar cigarette pile produced after unpacking will by bar cigarette pile shape conversion equipment
Its bar cigarette 6 for becoming continuous individual layer, and the highly dense buffering chamber of bar cigarette 6 is transported to by the bar cigarette pipeline 14 that replenishes；Bar cigarette is intensive
Bar cigarette 6 in buffering chamber 8 is transported to automatic selection station 9 through pipeline, it is necessary to when sorting, difference position formula storting apparatus are according to sorting
The bar cigarette 6 of correspondence product rule and quantity is won in instruction and automatic transport packs link to downstream after being placed on bar cigarette pipeline.
Fig. 5 show a technical module composition schematic diagram for specific implementation case.Technical module composition includes
Sleeve piece cigarette is replenished defeated system 2, a set of conveying system of carton cigarette 3, and the pallet warehousing system of upstream is directly mended with the part cigarette of the system
Goods induction system is connected, and the sleeve piece cigarette defeated system 2 that replenishes is opened with some sets and draws a case system 4 and be connected, opens a stroke case system 4 and is connected to bar
Cigarette pile shape converting system 5, bar cigarette pile shape converting system 5 is connected by the bar cigarette of the highly dense caching system 7 of the bar cigarette pipeline 14 that replenishes
The highly dense set cache tabacco barn 8 of several cigarettes is connected to, after the automatic selection station 9 of the highly dense end of caching system 7 of bar cigarette and sorting
Bar cigarette pipeline be connected, difference position formula bar cigarette storting apparatus 8 are arranged between automatic selection station 9 and bar cigarette pipeline, bar cigarette
Pipeline is connected to the packaging system in downstream.When cigarette is with the form of part cigarette 1 from pallet warehousing system outbound after, part cigarette 1 need not
Stock, without sequence, directly by part cigarette replenish pipeline to open draw a case system 4 replenish, part cigarette 1 in course of conveying pass through sweep
Different opening is diverted to after code identification and draws case system 4；Part cigarette 1 is exported in stroke casing working of opening for opening completion part cigarette in stroke case system 4
Bar cigarette pile, and bar cigarette pile is transported in bar cigarette pile shape converting system 5；Bar cigarette pile is dispersed into company by bar cigarette pile shape converting system 5
Continuous individual layer bar cigarette 6, continuous individual layer bar cigarette 6 shunted by the bar cigarette pipeline of the highly dense caching system 7 of bar cigarette, be transported to
Cigarette product carry out highly dense set cache in advising the corresponding highly dense set cache tabacco barn 8 of bar cigarette, the highly dense set cache tabacco barn 8 of bar cigarette according to bar
The selection of bar cigarette 6 situation of the automatic selection station 9 of the highly dense caching system of cigarette 6 is in real time to automatic selection station 9 supplement bar cigarette 6；
Part cigarette 1 is dispersed into individual layer bar cigarette 6 persistently the highly dense caching system 7 of each bar cigarette is carried out by the part cigarette pipeline that replenishes by above step
Replenish；Poor position formula bar cigarette storting apparatus 8 carry out picking according to order situation to the bar cigarette 6 cached on automatic selection station 9,
And the bar cigarette 6 after selection is placed into bar cigarette pipeline, bar cigarette is transported to downstream packaging system through bar cigarette pipeline.
As shown in fig. 6, described unpacking system is united and bar cigarette pile shape converting system 5 between positioned at the part cigarette delivery system 2 that replenishes.
The system of unpacking includes conveying equipment, draws case equipment and opening apparatus, draws case equipment and is located at system positioned at system front end, opening apparatus
End, conveying equipment connector cigarette replenish line, draw case equipment and opening apparatus.Part cigarette 1 is delivered to draws case equipment portion completion part cigarette
The operation of uncapping of smoke box, the part cigarette 1 after uncapping through being transported to unpacking station, by opening apparatus complete smoke box and bar cigarette pile point
From, and bar cigarette pile after separation is pushed in the bar cigarette pile shape converting system 5 in downstream.
As shown in fig. 7, described bar cigarette pile shape converting system 5 be located at unpack system and the highly dense caching system 7 of bar cigarette it
Between.Bar cigarette pile shape converting system 5 mainly completes bar cigarette pile to the conversion of individual layer continuous strip cigarette 6.
As shown in figure 8, the highly dense caching system 7 of described bar cigarette is located at bar cigarette pile shape converting system 5 and bar cigarette delivery system
Between system 3.The highly dense caching system 7 of bar cigarette including bar cigarette replenish the intensive buffering chamber 8 of pipeline 14, bar cigarette, choose station automatically
9, wherein：The intensive buffering chamber 8 of bar cigarette multiple can concurrently or sequentially be combined arrangement, and the pattern of the highly dense set cache of bar cigarette is stacking mould
Formula, or tiling transport model, automatic selection station 9 are arranged at the end of the intensive caching system of bar cigarette 6.
As shown in Figure 9, Figure 10, the main intensive caching for realizing bar cigarette 6 of the intensive buffering chamber 8 of bar cigarette, the bar cigarette is intensive slow
Storage 8 includes tabacco barn main body 11, conveyer belt 12, bar cigarette high density cache mechanism 13, wherein：The front end of conveyer belt 12 replenishes with bar cigarette
Pipeline 14 is connected, the rear end of conveyer belt 12 connects with automatic selection station 9, and conveyer belt 12 and bar cigarette high density cache mechanism 13 are put
In in tabacco barn main body 11, bar cigarette high density cache mechanism 13 is placed in the surface of conveyer belt 12, bar cigarette high density cache mechanism 13
Kept off by being placed in the vertically-mounted two set chain-drive mechanism 15 of the both sides of conveyer belt 12 and picking and placeing part on chain-drive mechanism 15
Plate 16 is constituted.Tabacco barn main body 11 supports whole equipment.The bar cigarette 6 that bar cigarette replenishes on pipeline 14 is first transported to the intensive caching of bar cigarette
On the conveyer belt 12 in storehouse 8, the chain-drive mechanism 15 of bar cigarette high density cache mechanism 13 will be conveyed with the synchronous motion upwards of baffle plate
It is lifted up by baffle plate and realizes caching with the bar cigarette 6 on 12；The chain-drive mechanism 15 of bar cigarette high density cache mechanism 13 to
Can be placed into bar cigarette 6 on conveyer belt 12 by lower motion, and bar cigarette 6 is mended automatic selection station 9 by conveyer belt 12 by conveying.
As shown in Figure 11, Figure 12, storting apparatus mounting seat 17 is fixed on the ground, can also use moving guide rail, equipment
Main body 18 is arranged on base, can be also arranged on moving guide rail；Equipment body 18 is made up of multiple revolutes, multiple revolutes
It is capable of achieving the installs fixture 19 of resilient suction cups 20 and resilient suction cups 20 is won in selection and moved between station and conveying system of carton cigarette 3；
The installs fixture 19 of resilient suction cups 20 is arranged on equipment body 18, while resilient suction cups 20 are arranged on the installs fixture of resilient suction cups 20
On 19, multigroup sucker is configured according to the demand of sorting amount, on fixture, can met while draw many rule cigarettes, improve picking for equipment
Select efficiency；Resilient suction cups 20 can realize the absorption of different height bar cigarette, if being configured in the installs fixture 19 of the resilient suction cups 20
Dry group resilient suction cups 20, the energy in the vertical direction of resilient suction cups 20 stretches up and down.Resilient suction cups 20 can be real under pneumatic control
The now absorption and release of many rule cigarettes, resilient suction cups 20 are suitable for the selection of different height bar cigarette, are capable of achieving different height, different
The bar cigarette of quantity is chosen simultaneously.
Technique of the invention is applicable to replenishing and sorting link, Ji Nengyou for the larger Cigarette Distribution center of sales volume
Change the pattern of the outbound of part cigarette, and traditional part cigarette stock preparation system can be cancelled, while also standard bar cigarette and abnormal shape have been unified in simplification
The sort mode of bar cigarette, and realize that full product advise the conllinear sorting of cigarette.
Claims (9)
1. a kind of based on the Automated Sorting System replenished in real time with the highly dense set cache of bar cigarette, the pallet for accepting upstream is stored in a warehouse and is
System and the packaging system in downstream, including sleeve piece cigarette replenish defeated system (2), a set of conveying system of carton cigarette (3), it is characterised in that
The pallet warehousing system of the upstream induction system that directly replenished with part cigarette is connected, and the sleeve piece cigarette defeated system (2) that replenishes is opened with some sets
Draw case system (4) to be connected, a stroke case system (4) of opening is connected to bar cigarette pile shape converting system (5), and bar cigarette pile shape converting system (5) is even
The highly dense caching system of narrow bars cigarette (7), the highly dense caching system of bar cigarette (7) including bar cigarette replenish pipeline (14), several
The highly dense set cache tabacco barn (8) of cigarette and automatic selection station (9), bar cigarette pile shape converting system (5) are replenished pipeline by bar cigarette
(14) the highly dense set cache tabacco barn (8) of several cigarettes, the automatic selection station of bar cigarette highly dense caching system (7) end are connected to
(9) be connected with the conveying system of carton cigarette (3) after sorting, difference position formula bar cigarette storting apparatus (8) installed in automatic selection station (9) and
Between conveying system of carton cigarette (3), conveying system of carton cigarette (3) is connected to the packaging system in downstream.
2. Automated Sorting System according to claim 1, it is characterised in that the intensive buffering chamber of bar cigarette (8) can be many
Individual to be concurrently or sequentially combined arrangement, the intensive cache mode of the intensive buffering chamber of bar cigarette (8) is stacked fashion or tiling transport model,
Automatic selection station (9) is arranged at the end of bar cigarette (6) intensive caching system.
3. Automated Sorting System according to claim 1, it is characterised in that the intensive buffering chamber of bar cigarette (8) is including cigarette
Storehouse main body (11), conveyer belt (12), bar cigarette high density cache mechanism (13), wherein：Conveyer belt (12) front end replenishes defeated with bar cigarette
Line sending (14) is connected, and rear end is connected to automatic selection station (9)；Conveyer belt (12) and bar cigarette high density cache mechanism (13) are placed in
In tabacco barn main body (11), bar cigarette high density cache mechanism (13) is placed in the surface of conveyer belt (12), bar cigarette high density caching machine
Structure (13) is by being placed in two sets of vertically-mounted chain-drive mechanisms (15) of conveyer belt (12) both sides and installed in chain-drive mechanism (15)
On pick and place part baffle plate (16) composition.
4. Automated Sorting System according to claim 1, it is characterised in that described opening is drawn a case system (4) and replenished with part cigarette
Pipeline junction is provided with product rule identification and detection device.
5. Automated Sorting System according to claim 1, it is characterised in that the highly dense caching system of bar cigarette (7)
Bar cigarette replenishes automatic shunt and conveying function of the pipeline (14) with individual layer continuous strip cigarette (6).
6. Automated Sorting System according to claim 1, it is characterised in that described poor position formula bar cigarette storting apparatus (8)
Including equipment mounting base (17) or moving guide rail, equipment body (18), resilient suction cups (20) installs fixture (19), resilient suction cups
(20), wherein：Equipment mounting base (17) or moving guide rail are fixed on ground, and equipment body (18) is installed in equipment mounting base
(17) or on moving guide rail；Equipment body (18) includes multiple revolutes, and multiple revolutes can control resilient suction cups (20) to install
Fixture (19) and resilient suction cups (20) are won in selection and moved between station and bar cigarette pipeline；Resilient suction cups (20) are installed simultaneously
On resilient suction cups (20) fixture, resilient suction cups (20) installs fixture (19) are on equipment body (18).
7. Automated Sorting System according to claim 6, it is characterised in that the resilient suction cups (20) installs fixture (19)
Some groups of resilient suction cups (20) of upper configuration, resilient suction cups (20) energy in the vertical direction stretches up and down.
8. it is a kind of based on the automatic sorting process replenished in real time with the intensive caching supply of material, it is characterised in that to comprise the following steps：
Part cigarette after S1, upstream pallet warehousing system de-stacking outbound, directly by part cigarette replenish pipeline to open draw case system a benefit
Goods, part cigarette is diverted to different opening and draws case system after being recognized by barcode scanning in course of conveying；
S2, part cigarette complete opening for part cigarette and draw a casing working output bars cigarette pile in opening to draw in case system, and bar cigarette pile is transported into bar cigarette
In pile shape converting system；
Bar cigarette pile is dispersed into continuous individual layer bar cigarette by S3, bar cigarette pile shape converting system, and continuous individual layer bar cigarette is high by bar cigarette
The bar cigarette pipeline shunting of intensive caching system, it is transported in the highly dense set cache tabacco barn of bar cigarette corresponding with cigarette product rule and carries out height
Intensive caching, the highly dense set cache tabacco barn of bar cigarette chooses feelings according to the bar cigarette of the automatic selection station of the highly dense set cache cigarette system of bar cigarette
Condition is in real time to automatic selection station supplement bar cigarette；
Part cigarette is dispersed into individual layer bar cigarette persistently to each highly dense caching system of bar cigarette by S4, part the cigarette pipeline that replenishes by above step
Replenished；
S5, difference position formula bar cigarette storting apparatus carry out picking according to order situation to the bar cigarette cached on automatic selection station,
And the bar cigarette after selection is placed into bar cigarette pipeline, bar cigarette is transported to downstream packaging system through bar cigarette pipeline.
9. sort process according to claim 9, it is characterised in that shunting described in step S1 refers to part cigarette and advised by product
Difference all standard cigarettes and special-shaped cigarette are shunted.
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| CN201611269747.2A CN106743018B (en) | 2016-12-30 | 2016-12-30 | Automatic sorting system and process based on real-time replenishment and cigarette gathering and caching |
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