CN106737114A - A kind of glossing of aluminium and aluminium alloy - Google Patents
A kind of glossing of aluminium and aluminium alloy Download PDFInfo
- Publication number
- CN106737114A CN106737114A CN201611115808.XA CN201611115808A CN106737114A CN 106737114 A CN106737114 A CN 106737114A CN 201611115808 A CN201611115808 A CN 201611115808A CN 106737114 A CN106737114 A CN 106737114A
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- China
- Prior art keywords
- polishing
- aluminium
- glossing
- alumina particle
- aluminum
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/14—Abrading-bodies specially designed for tumbling apparatus, e.g. abrading-balls
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- ing And Chemical Polishing (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to a kind of aluminium and the glossing of aluminium alloy, belong to metal surface manufacture field.The glossing of aluminium of the present invention and aluminium alloy is spiral Vibration Polishing technique, polishing fluid used contains the function of chemical polishing and mechanical polishing, its mechanical polishing function ingredients is alumina particle, AlN particles, and 0.1~10 micron of the average grain diameter of the alumina particle, AlN particles, and sphericity is more than 0.90.The characteristics of said components have intensity high, while requiring that polishing particles have sphericity higher, greatly reduces the subdamage on surface;Due to having selected the abrasive component of Al bases, impurity is not introduced as far as possible.On the other hand, chemical polishing function ingredients can be eliminated further by being machined brought damage.The technique provided using the present invention carries out the polishing on aluminum or aluminum alloy surface, can improve more than 35% polishing efficiency, obtains smooth surface of the surface roughness less than 0.037Ra.
Description
Technical field
The present invention relates to a kind of aluminium and the glossing of aluminium alloy, belong to metal surface manufacture field.
Background technology
Aluminium alloy is most widely used class non-ferrous metal structural material in industry, in Aeronautics and Astronautics, automobile, machinery
Widely applied in manufacture, ship and chemical industry.Industrial economy is developed rapidly, to the demand day of Welded structural member
Benefit increases, and the Research on Weldability for enabling aluminum alloy to also is goed deep into therewith.Current aluminium alloy is using most alloys.
To improve the use quality and outward appearance of aluminum alloy surface, need to be processed by shot blasting.Polishing refers to using machinery, chemistry
Or the effect of electrochemistry, reduce workpiece surface roughness, the processing method to obtain light, flat surface.It is using polishing
The modification processing that instrument and abrasive grain or other polishing mediums are carried out to workpiece surface.Polishing can not improve the size essence of workpiece
Degree or geometrical precision, but for the purpose of obtaining smooth surface or bright luster, be also used to eliminate gloss (delustring) sometimes.
Generally using polishing wheel as polishing tool.Polishing wheel is typically folded with multilayer canvas, felt or leather and formed, both sides round metal
Board clamping, the polishing agent that the coating of its wheel rim is uniformly mixed by micron power and grease etc..Chemical polishing is that metal surface leads to
Cross regular dissolving and reach bright smoothing.Surface pore, cut and other surface defects can be filled in chemical polishing, so that
Improve fatigue resistance, corrosion resistance.Mechanical polishing.Mechanical polishing is grinding, the rolling effect by very tiny polishing powder,
Remove the very thin layer of metal on sample flour milling.
Chemical polishing and mechanical polishing cut both ways, if chemical polishing is compared with the polishing suitable for complex surface, but to gold
Metal surface has certain corrosiveness;And mechanically polish and be more suitable for big and flat surface, but mechanical polishing can bring one
Determine the sub-surface damage of degree.
The content of the invention
It is an object of the invention to provide a kind of aluminium and the glossing of aluminium alloy, to solve the above problems.
The glossing of a kind of aluminium and aluminium alloy, including following processing steps:
(1) pre-process:Aluminum or aluminum alloy is carried out into degreasing and washing process successively;
(2) polish:It is processed by shot blasting in spiral Vibration Polishing equipment, wherein, motor speed is 1200~1500r/
Min, 20~35 DEG C of temperature, ceramic 2~5mm of bulb diameter, 10~60min of time;
(3) post-process:Washing, neutralization surface residual acid, washing are dried.
Wherein, polishing agent used is mixing polishing agent in step (2) glossing, and the polishing agent presses quality percentage
Than, it is made up of with 75%~90% liquid phase component 10~25% solid phase components, wherein,
The solid phase components by weight, are made up of following components:
Alumina particle 30~60
AlN particles 40~70
0.1~10 micron of the average grain diameter of the alumina particle, AlN particles, and sphericity is more than 0.90;
The liquid phase component presses concentration of component, is made up of following components:
The glossing of aluminium of the present invention and aluminium alloy preferably the alumina particle, AlN particles average grain diameter 2~
5 microns, and sphericity is 0.90~0.95.
The preferably step (1) degreasing of the glossing of aluminium of the present invention and aluminium alloy is to put aluminum or aluminum alloy
In 25~30g/LNaOH and 30~40g/LNa2CO3Mixed solution process 1~5min.
The glossing of the aluminium of the present invention and aluminium alloy preferably liquid phase component presses concentration of component, by following component groups
Into:
The preferably described mixing polishing agent of the glossing of aluminium of the present invention and aluminium alloy is prepared as follows:
Phosphoric acid, sodium nitrate, oxalic acid and neopelex are configured to solution by respective concentration proportioning;Will oxidation
Alumina particles, AlN particles are placed in above-mentioned mixed solution, enter ultrasonic disperse, 10~60min of jitter time.
Beneficial effects of the present invention are:The glossing of aluminium of the present invention and aluminium alloy is spiral Vibration Polishing technique,
Polishing fluid used contain chemical polishing and mechanical polishing function, its mechanical polishing function ingredients be alumina particle, AlN
Grain, and the alumina particle, AlN particles 0.1~10 micron of average grain diameter, and sphericity be more than 0.90.Said components have
The characteristics of having intensity high, while requiring that polishing particles have sphericity higher, greatly reduces the subdamage on surface;Due to equal
The abrasive component of Al bases is selected, impurity has not been introduced as far as possible.On the other hand, chemical polishing function ingredients can further eliminate by
The brought damage of machining.The technique provided using the present invention carries out the polishing on aluminum or aluminum alloy surface, can improve
More than 35% polishing efficiency, obtains smooth surface of the surface roughness less than 0.037Ra.
Specific embodiment
Following non-limiting examples can make one of ordinary skill in the art be more fully understood the present invention, but not with
Any mode limits the present invention.
Test method described in following embodiments, unless otherwise specified, is conventional method;The reagent and material, such as
Without specified otherwise, commercially obtain.
Embodiment 1
The glossing of a kind of aluminium and aluminium alloy, including following processing steps:
(1) pre-process:Aluminium alloy is carried out into degreasing and washing process successively, wherein, the degreasing is to be placed in aluminium alloy
25g/LNaOH and 40g/LNa2CO3Mixed solution treatment 5min.
(2) polish:It is processed by shot blasting in spiral Vibration Polishing equipment, wherein, motor speed is 1350r/min, temperature
25 DEG C of degree, ceramic bulb diameter 4mm, time 20min;
(3) post-process:Washing, neutralization surface residual acid (10%NaOH washings), washing are dried.
Wherein, polishing agent used is mixing polishing agent in step (2) glossing, and the polishing agent presses quality percentage
Than, it is made up of with 90% liquid phase component 10% solid phase components, wherein,
The solid phase components by weight, are made up of following components:
Alumina particle 30
AlN particles 70
2~5 microns of the average grain diameter of the alumina particle, AlN particles, and sphericity is 0.90~0.95;
The liquid phase component presses concentration of component, is made up of following components:
Gained aluminum alloy surface roughness is less than 0.032Ra.
Embodiment 2
The glossing of a kind of aluminium and aluminium alloy, including following processing steps:
(1) pre-process:Aluminium alloy is carried out into degreasing and washing process successively, wherein, the degreasing is to be placed in aluminium alloy
30g/LNaOH and 30g/LNa2CO3Mixed solution treatment 5min.
(2) polish:It is processed by shot blasting in spiral Vibration Polishing equipment, wherein, motor speed is 1500r/min, temperature
25 DEG C of degree, ceramic bulb diameter 2mm, time 10min;
(3) post-process:Washing, neutralization surface residual acid (10%NaOH washings), washing are dried.
Wherein, polishing agent used is mixing polishing agent in step (2) glossing, and the polishing agent presses quality percentage
Than, it is made up of with 75%% liquid phase component 25% solid phase components, wherein,
The solid phase components by weight, are made up of following components:
Alumina particle 60
AlN particles 40
2~5 microns of the average grain diameter of the alumina particle, AlN particles, and sphericity is 0.90~0.95;
The liquid phase component presses concentration of component, is made up of following components:
Gained aluminum alloy surface roughness is less than 0.037Ra.
Claims (4)
1. the glossing of a kind of aluminium and aluminium alloy, it is characterised in that:Including following processing steps:
(1) pre-process:Aluminum or aluminum alloy is carried out into degreasing and washing process successively;
(2) polish:It is processed by shot blasting in spiral Vibration Polishing equipment, wherein, motor speed is 1200~1500r/min,
20~35 DEG C of temperature, ceramic 2~5mm of bulb diameter, 10~60min of time;
(3) post-process:Washing, neutralization surface residual acid, washing are dried.
Wherein, in step (2) glossing polishing agent used for mixing polishing agent, the polishing agent by mass percentage,
It is made up of with 75%~90% liquid phase component 10~25% solid phase components, wherein,
The solid phase components by weight, are made up of following components:
Alumina particle 30~60
AlN particles 40~70
0.1~10 micron of the average grain diameter of the alumina particle, AlN particles, and sphericity is more than 0.90;
The liquid phase component presses concentration of component, is made up of following components:
2. technique according to claim 1, it is characterised in that:The average grain diameter 2~5 of the alumina particle, AlN particles
Micron, and sphericity is 0.90~0.95.
3. technique according to claim 1, it is characterised in that:The step (1) degreasing is to put aluminum or aluminum alloy
In 25~30g/LNaOH and 30~40g/LNa2CO3Mixed solution process 1~5min.
4. technique according to claim 1, it is characterised in that:The liquid phase component presses concentration of component, by following component groups
Into:
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CN201611115808.XA CN106737114A (en) | 2016-12-07 | 2016-12-07 | A kind of glossing of aluminium and aluminium alloy |
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CN201611115808.XA CN106737114A (en) | 2016-12-07 | 2016-12-07 | A kind of glossing of aluminium and aluminium alloy |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109822446A (en) * | 2019-03-28 | 2019-05-31 | 兴三星云科技有限公司 | Integrated production line is dried in the grinding screening of allumen diecast parts |
CN110923719A (en) * | 2019-12-13 | 2020-03-27 | 湖州市漾西电化有限公司 | Surface polishing process of aluminum alloy |
CN113231794A (en) * | 2021-05-14 | 2021-08-10 | 安庆谢德尔汽车零部件有限公司 | Processing method of new energy automobile busbar |
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US20060118760A1 (en) * | 2004-12-03 | 2006-06-08 | Yang Andy C | Slurry composition and methods for chemical mechanical polishing |
US20100288398A1 (en) * | 2009-05-12 | 2010-11-18 | Rem Technologies, Inc. | High throughput finishing of metal components |
CN103102811A (en) * | 2013-01-18 | 2013-05-15 | 上海森博新材料科技有限公司 | Mechanical grinding solution and metal surface treatment method adopting grinding solution |
CN104708525A (en) * | 2015-03-26 | 2015-06-17 | 蓝思科技股份有限公司 | Polishing method for tiny ceramic product |
CN105441952A (en) * | 2015-11-29 | 2016-03-30 | 郑臣钏 | Metal part surface polishing technology |
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2016
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Patent Citations (8)
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US20060118760A1 (en) * | 2004-12-03 | 2006-06-08 | Yang Andy C | Slurry composition and methods for chemical mechanical polishing |
WO2006058504A1 (en) * | 2004-12-03 | 2006-06-08 | Anji Microelectronics (Shanghai) Co., Ltd | Chemical mechanical polishing method and polishing composition |
CN101065457A (en) * | 2004-12-03 | 2007-10-31 | 安集微电子(上海)有限公司 | Chemical mechanical polishing method and polishing composition |
US20100288398A1 (en) * | 2009-05-12 | 2010-11-18 | Rem Technologies, Inc. | High throughput finishing of metal components |
CN102574264A (en) * | 2009-05-12 | 2012-07-11 | 雷姆技术公司 | High throughput finishing of metal components |
CN103102811A (en) * | 2013-01-18 | 2013-05-15 | 上海森博新材料科技有限公司 | Mechanical grinding solution and metal surface treatment method adopting grinding solution |
CN104708525A (en) * | 2015-03-26 | 2015-06-17 | 蓝思科技股份有限公司 | Polishing method for tiny ceramic product |
CN105441952A (en) * | 2015-11-29 | 2016-03-30 | 郑臣钏 | Metal part surface polishing technology |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109822446A (en) * | 2019-03-28 | 2019-05-31 | 兴三星云科技有限公司 | Integrated production line is dried in the grinding screening of allumen diecast parts |
CN109822446B (en) * | 2019-03-28 | 2023-08-15 | 兴三星云科技有限公司 | Grinding, screening and drying integrated production line for zinc-aluminum alloy die-casting parts |
CN110923719A (en) * | 2019-12-13 | 2020-03-27 | 湖州市漾西电化有限公司 | Surface polishing process of aluminum alloy |
CN113231794A (en) * | 2021-05-14 | 2021-08-10 | 安庆谢德尔汽车零部件有限公司 | Processing method of new energy automobile busbar |
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