CN106737082B - Full-automatic pipe cutting production line device - Google Patents
Full-automatic pipe cutting production line device Download PDFInfo
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- CN106737082B CN106737082B CN201611229241.9A CN201611229241A CN106737082B CN 106737082 B CN106737082 B CN 106737082B CN 201611229241 A CN201611229241 A CN 201611229241A CN 106737082 B CN106737082 B CN 106737082B
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- discharging
- feeding
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- stripper
- cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- Mechanical Engineering (AREA)
- Sawing (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
The invention discloses a kind of full-automatic pipe cutting production line devices, it successively include feeding device, cutting machine and blanking device along feed direction, feeding device includes feeding carriage, and feeding carriage is successively arranged upper flitch, the first stripper, the first delivery wheel and the first positioning device along feed direction；Cutting machine includes feed end, discharge end and the sand-wheel cutting apparatus being disposed there between；Blanking device connects with discharge end, the second stripper, third stripper, the second delivery wheel and the second positioning device set gradually on blanking carriage along feed direction.The present invention, the running of each component is controlled using control module, the automatic charging of tubing can be achieved using the overturning of upper flitch, self-feeding can be realized using delivery wheel, automatic discharging can be achieved using the overturning of stripper, and then realize automatic charging, transmission, cutting and the one-way or bi-directional discharging of tubing, high degree of automation, control is accurate, and work efficiency is high.
Description
Technical field
The present invention relates to tubular object extrudings, and in particular to full-automatic pipe cutting production line device.
Background technique
The tubing that general factory comes out is very long, and man-hour requirement secondary operation is added to be cut into the length of needs.Existing market
The upper equipment for tubing cutting mostly uses pipe cutting machine, when carrying out cutting process, presets a gear in the front end of rack
Block, then cut off by the way that block completion positioning is manually withstood in one end of tubing, Manual feeding, using manual mode or nature
Mode blanking.
But the Cutting Length of tubing can will change according to cutting, can only be this by manually adjusting the position of block
The mode of operation has the drawback that
(1) working efficiency is very low；
(2) for the fixed length mode of artificial setting, manual feeding there are biggish deviation, accuracy is relatively low；
(3) tubing after cutting does not have catching device and device for discharging, is deposited directly on ground.
It can be seen that current full-automatic pipe cutting production line device has that working efficiency is low, precision is low.
Summary of the invention
The technical problem to be solved by the present invention is to current full-automatic pipe cutting production line device, there are working efficiencies
Problem low, precision is low.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is that providing a kind of full-automatic pipe cutting
Product line device successively includes: along feed direction
Feeding device, including feeding carriage, set material rack on the inside of the feeding carriage, on the feeding carriage
Equipped with the first movement device of multiple groups, the first movement device described in every group includes the upper flitch set gradually along feed direction, first
Stripper, the first delivery wheel and the first positioning device, the upper flitch is equipped with card slot, and drives to rotate by feeding cylinder
It is arranged on first conveying frame, as the upper flitch flips Horizontal to vertical state, tubing automatically falls into described
In card slot, the lower section of first stripper be equipped with make itself towards the inclined first discharging gas in the outside of the feeding carriage
Cylinder；
Cutting machine, including feed end, discharge end and the sand-wheel cutting apparatus being disposed there between, the feed end and institute
The joining distal ends of feeding carriage are stated, the cutting machine is equipped with display screen, is equipped with control module in the display screen；
Blanking device connects with the discharge end, including blanking carriage, and the blanking carriage is equipped with multiple groups second
Movement device, the second movement device described in every group include the second stripper set gradually along feed direction, third stripper,
Two delivery wheels and the second positioning device, the lower section of second stripper are equipped with driving itself towards the inside of the blanking carriage
Inclined second discharging cylinder, the lower section of the third stripper are equipped with to drive and itself tilt towards the outside of the blanking carriage
Third discharging cylinder；
The feeding cylinder, first delivery wheel, the first discharging cylinder, the second discharging cylinder, described
Three discharging cylinders and second delivery wheel are connect with the control module respectively.
In another preferred embodiment, the feeding carriage is equipped with the horizontal and overturning vertical with feed direction
Axis, the upper flitch are fixed on the torsion shaft, and the outer end of each torsion shaft is equipped with crank, and the feeding cylinder setting exists
One end of the feeding carriage, the feeding cylinder are connected by a drive rod with each crank, and then are driven each described
Torsion shaft drives the upper flitch rotation.
In another preferred embodiment, the card slot is V-shaped groove, first stripper, second stripper
V-shaped groove shape is also disposed as with the free end of the third stripper.
In another preferred embodiment, each first stripper is fixed on the top surface of the total plate of the first discharging, institute
The outer side edges edge for stating the total plate of the first discharging is rotatably dispose in the outer side edges of the feeding carriage, the total plate of the first discharging
The middle part of inner side edge and the piston rod of the first discharging cylinder are hinged.
In another preferred embodiment, each second stripper is fixed on the top surface of the total plate of the second discharging, institute
The outer side edges edge for stating the total plate of the second discharging is rotatably dispose in the outer side edges of the blanking carriage, the total plate of the second discharging
The middle part of inner side edge and the piston rod of the second discharging cylinder are hinged；Each third stripper is fixed on the total plate of third discharging
Top surface on, the outer side edges of the total plate of third discharging are along being rotatably dispose on the inner side edge of the blanking carriage, described the
The middle part of the inner side edge of the total plate of three dischargings and the piston rod of the third discharging cylinder are hinged.
In another preferred embodiment, it is equipped on the feeding carriage and the blanking carriage and is placed in lower row
Drive pulley and the row of being placed in driven pulley, the drive pulley and the driven pulley are one a pair of up and down
It answers, the driven pulley and first delivery wheel or the second delivery wheel coaxial linkage, the drive pulley is by institute
State the motor driven on cutting machine.
In another preferred embodiment, the top of the material frame is equipped with several support rods for accepting tubing, the branch
Strut tilts down setting, and the low side of the support rod is equipped with the limiting device for preventing tubing from scrolling down through, the upper flitch
Extend to the side of the material frame and protrude between the two adjacent support rods, the stretching end of the upper flitch exceeds the limit
Position device, and be the diameter of a steel pipe beyond distance.
In another preferred embodiment, first positioning device includes the pad being fixed on the feeding carriage
Block and two rollers being arranged on the cushion block, the shaft of two rollers are vertically arranged, are formed between two rollers
Channel for tubing conveying.
In another preferred embodiment, the feed end and the discharge end are equipped with runner and are placed in the runner
The liftable passive runner of top, the passive runner are driven by passive runner cylinder, and the runner is driven by servo motor,
The passive runner cylinder and the servo motor are connect with the control module line.
In another preferred embodiment, the sand-wheel cutting apparatus be equipped with track base, the pipe clamping device and
The grinding wheel is slidably arranged on the track base in the horizontal direction respectively, the grinding wheel liftable, and is arranged in the tubing
The top of clamping device.
The present invention controls the running of each component using control module, and the automatic of tubing can be achieved using the overturning of upper flitch
Feeding can realize self-feeding using delivery wheel, using stripper overturning can be achieved automatic discharging, and then realize tubing from
Dynamic feeding, transmission, cutting and one-way or bi-directional discharging, high degree of automation, control is accurate, and work efficiency is high.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the front view of feeding device of the invention；
Fig. 3 is the left view of tubing of the invention before feeding；
Fig. 4 is the left view of tubing of the invention after feeding；
Fig. 5 is the left view of tubing of the invention after feeding, before discharging；
Fig. 6 is the left view of tubing of the invention in discharging；
Fig. 7 is the left view of the sand-wheel cutting apparatus of cutting machine of the invention；
Fig. 8 is the left view of the feed end of cutting machine of the invention；
Fig. 9 is the top view of blanking device of the invention.
Specific embodiment
The present invention provides a kind of full-automatic pipe cutting production line devices, and the fortune of each component is controlled using control module
Make, the automatic charging of tubing can be achieved using the overturning of upper flitch, can realize self-feeding using delivery wheel, utilize stripper
It overturns and automatic discharging can be achieved, and then realize automatic charging, transmission, cutting and the one-way or bi-directional discharging of tubing, automation
Degree is high, and control is accurate, and work efficiency is high.The present invention is given specifically with Figure of description combined with specific embodiments below
It is bright.
As shown in Figure 1, full-automatic pipe cutting production line device provided by the invention, including feeding device 1, cutting machine 2
With blanking device 3.Tubing enters production line by feeding device 1, is then transferred to cutting machine 2 and is cut, after the completion of cutting
It exports and is accepted by blanking device 3 and carry out discharging.
As depicted in figs. 1 and 2, feeding device 1 includes feeding carriage 10, and the inside of feeding carriage 10 sets material rack
17, feeding carriage 10 is equipped with the first movement device of multiple groups, and every group of first movement device includes setting gradually along feed direction
Upper flitch 11, the first stripper 12, the first delivery wheel 13 and the first positioning device 14.Upper flitch 11 be equipped with card slot, and by
The driving of feeding cylinder 16 is to being rotatably arranged on the first conveying frame 10, as upper flitch 11 flips Horizontal to vertical shape
State, tubing are automatically fallen into card slot.
The lower section of first stripper 12 be equipped with make itself towards the inclined first discharging cylinder 19 in the outside of feeding carriage 10.
Therefore after tubing 18 enters on feeding carriage 10, if tubing it is last size it is undesirable or to replace tubing, can be with
Discharging is directly carried out, and conveys satisfactory tubing again.
Cutting machine 2 includes that feed end, discharge end and the sand-wheel cutting apparatus being disposed there between, feed end are defeated with feeding
The joining distal ends of frame 10 are sent, cutting machine 2 is equipped with display screen 23, is equipped with control module in display screen 23.
As shown in Fig. 1 and Fig. 9, blanking device 3 connects with discharge end, including blanking carriage 30, on blanking carriage 30
Equipped with the second movement device of multiple groups, every group of second movement device includes the second stripper 31 set gradually along feed direction,
Three strippers 32, the second delivery wheel 33 and the second positioning device 34, the lower section of the second stripper 31 are equipped with driving itself towards blanking
The inclined second discharging cylinder 312 in the inside of carriage 30, the lower section of third stripper 32 are equipped with to drive and itself convey towards blanking
The inclined third discharging cylinder 322 in the outside of frame 30.
Feeding cylinder 16, the first delivery wheel 13, the first discharging cylinder 19, the second discharging cylinder 312, third discharging cylinder
322 and second delivery wheel 33 connect respectively with control module.
The operation principle of the present invention is that: control module controls the overturning of upper flitch 11 by feeding cylinder 16, so that tubing
18 fall into the card slot of upper flitch 11, realize automatic charging, without human intervention, realize pipe using the rotation of the first delivery wheel 13
The Automatic Conveying of material 18, subsequently into the feed end of cutting machine 2, automatic positioning is fixed and is cut, after the completion of cutting, by
Discharge end exports and enters blanking device 3, realizes unloading for tubing 18 using the second discharging cylinder 312, third discharging cylinder 322
Material, unload tubing 18 from blanking carriage 30, realize tubing feeding, cutting, blanking whole production line automation.The
One stripper 12 is in addition to that can lay down inappropriate feeding tubing, when 3 two sides of blanking device do not have redundant space, can also incite somebody to action
The tubing 18 that cutting is completed carries out discharging, and after the completion of cutting, tubing 18 can also return to the first delivery wheel 13 from cutting machine 2
On, material unloading function is realized by the first stripper 12.
As shown in Fig. 2, feeding carriage 10 is equipped with the horizontal and torsion shaft 111 vertical with feed direction, upper flitch 11
It is fixed on torsion shaft 111, the outer end of each torsion shaft 111 is equipped with crank 162, and feeding carriage 10 is arranged in feeding cylinder 16
One end, feeding cylinder 16 are connected by a drive rod 161 with each crank 162, and then each torsion shaft 111 is driven to drive upper flitch 11
Rotation.Each upper flitch 11 can be driven using a feeding cylinder 16, structure is simple, the structure of drive rod 161 and crank 162
It ensure that the uniformity of the movement of each upper flitch 11.
As shown in Fig. 2~Fig. 6, the card slot of upper flitch 11 is set as V-shaped groove, the first stripper 12, the second stripper 31,
The free end of three strippers 32 is set as V-shaped groove shape, facilitates rolling of the tubing 18 in charging or discharging, also facilitates in feeding
Tubing 18 is placed in suitable position in journey.In the embodiment of the present invention, the first stripper 12, the second stripper 31, third are unloaded
The structure of flitch 32 is identical.
First stripper 12 is fixed on the top surface of the total plate 121 of the first discharging, and the outer side edges edge of the total plate 121 of the first discharging turns
It is dynamic to be set in the outer side edges of feeding carriage 10, the middle part of the inner side edge of the total plate 121 of the first discharging and the first discharging cylinder 19
Piston rod it is hinged.First discharging cylinder 19 stretches out, and the total plate 121 of the first discharging realizes turning over for the outer side edges around feeding carriage 10
Turn, so that tubing 18 is rolled out from slot, discharging side at this time is opposite with the feeding side of tubing 18.Utilize one
First discharging cylinder 19 can realize the overturning of all the first strippers 12 by the total plate 121 of the first discharging, ensure that discharging
Synchronism.
As shown in figure 9, the second stripper 31 is fixed on the top surface of the total plate 311 of the second discharging, the total plate 311 of the second discharging
Outer side edges edge is rotatably dispose in the outer side edges of blanking carriage 30, the middle part and second of the inner side edge of the total plate 311 of the second discharging
The piston rod of discharging cylinder 312 is hinged；Each third stripper 32 is fixed on the top surface of the total plate 321 of third discharging, third discharging
The outer side edges edge of total plate 321 is rotatably dispose on the inner side edge of blanking carriage 30, in the inner side edge of the total plate 321 of third discharging
Portion and the piston rod of third discharging cylinder 322 are hinged.Since the outer side edges of the total plate 311 of the second discharging are defeated along blanking is rotatably dispose in
In the outer side edges for sending frame 30, the outer side edges edge of the total plate 321 of third discharging is rotatably dispose on the inner side edge of blanking carriage 30, because
The reverses direction of this second stripper 31 and third stripper 32 on the contrary, realize two-way discharging, therefore space can be efficiently used,
Improve the flexibility ratio of discharging.
As shown in Figure 1, being equipped with 151 He of drive pulley for being placed in lower row on feeding carriage 10 and blanking carriage 30
The driven pulley 152 for the row of being placed in, drive pulley 151 and about 152 driven pulley correspond, driven pulley
152 and first delivery wheel 13 or 33 coaxial linkage of the second delivery wheel, drive pulley 151 is by the motor driven on cutting machine 2.Respectively
A first delivery wheel 13, the second delivery wheel 33 are driven by corresponding drive pulley 151 respectively, conveying speed having the same,
And have the motor driven of cutting machine 2, it is not necessarily to optional equipment motor, simplifies structure, easier to control and operation.
As shown in Fig. 2, the top of material frame 17 is equipped with several support rods 171 for accepting tubing 18, support rod 171 is tilted down
Setting, and the low side of support rod 171 is equipped with the limiting device 172 for preventing tubing 18 from scrolling down through, upper flitch 11 is to material frame 17
Side extends and protrudes between two adjacent support rods 171, and the stretching end of upper flitch 11 exceeds limiting device 172, and beyond away from
From the diameter for a steel pipe 18.Support rod 171 simplifies the structure of material frame 17, reduces self weight.It can using limiting device 172
It effectively prevent tubing 18 directly to roll into feeding carriage 10, upper flitch 11 only protrudes between two support meals 171, could be by pipe
Material 18 lifts, and with the overturning of upper flitch 11, crosses limiting device 172 and rolls into the card slot of upper flitch 11, and due to feeding
The distance between the stretching end of plate 11 and limiting device 172, can only lift a tubing 18 every time.
First positioning device 14 includes the cushion block 141 being fixed on feeding carriage 10 and be arranged on cushion block 141 two
The shaft of a roller 142, two rollers 142 is vertically arranged, and the channel conveyed for tubing 18 is formed between two rollers 142.Pipe
After material 18 enters feeding carriage 10, two rollers 142 can effectively limit the displacement of tubing 18, prevent from deviateing generating error.First
Positioning device 14 and the second positioning device 34 have identical structure.
As shown in figure 8, feed end and discharge end are equipped with runner 241 and are placed in the liftable passive of 241 top of runner
Runner 242, passive runner 242 are driven by passive runner cylinder 243, and runner 241 is driven by servo motor, passive runner cylinder
243 and servo motor connect with control module line.Passive runner 242 and about 241 runner cooperate the work for playing conveying pipe 18
With, when tubing 18 in place after, passive runner cylinder 243 starts, and passive runner 242 declines, and then tubing 18 is fastened on passively
Between runner 242 and runner 241, the transmission of tubing can be carried out.
As shown in fig. 7, sand-wheel cutting apparatus is equipped with track base 20, pipe clamping device 21 and grinding wheel 22 are respectively along level side
To being slidably arranged on track base 20,22 liftable of grinding wheel, and the top of pipe clamping device 21 is set.The cunning of horizontal direction
The dynamic position for being conducive to adjust pipe clamping device 21 and grinding wheel 22, is cut after alignment, is conducive to improve accuracy.
The present invention controls the running of each component using control module, and the automatic of tubing can be achieved using the overturning of upper flitch
Feeding can realize self-feeding using delivery wheel, using stripper overturning can be achieved automatic discharging, and then realize tubing from
Dynamic feeding, transmission, cutting and one-way or bi-directional discharging, high degree of automation, control is accurate, and work efficiency is high.
The present invention is not limited to above-mentioned preferred forms, and anyone should learn that the knots made under the inspiration of the present invention
Structure variation, the technical schemes that are same or similar to the present invention are fallen within the scope of protection of the present invention.
Claims (10)
1. full-automatic pipe cutting production line device, which is characterized in that successively include: along feed direction
Feeding device, including feeding carriage set material rack on the inside of the feeding carriage, and the feeding carriage is equipped with
The first movement device of multiple groups, the first movement device described in every group include the upper flitch set gradually along feed direction, the first discharging
Plate, the first delivery wheel and the first positioning device, the upper flitch are equipped with card slot, and are driven to rotate setting by feeding cylinder
On the feeding carriage, as the upper flitch flips Horizontal to vertical state, tubing is automatically fallen into the card slot,
The lower section of first stripper be equipped with make itself towards the inclined first discharging cylinder in the outside of the feeding carriage；
Cutting machine, including feed end, discharge end and the sand-wheel cutting apparatus being disposed there between, the feed end and it is described on
Expect that the joining distal ends of carriage, the cutting machine are equipped with display screen, are equipped with control module in the display screen；
Blanking device connects with the discharge end, including blanking carriage, and the blanking carriage is acted equipped with multiple groups second
Device, the second movement device described in every group includes the second stripper set gradually along feed direction, third stripper, second defeated
Wheel and the second positioning device are sent, the lower section of second stripper is equipped with to drive and itself tilt towards the inside of the blanking carriage
The second discharging cylinder, the lower section of the third stripper be equipped with drive itself towards the outside of the blanking carriage inclined the
Three discharging cylinders；
The feeding cylinder, first delivery wheel, the first discharging cylinder, the second discharging cylinder, the third are unloaded
Material cylinder and second delivery wheel are connect with the control module respectively.
2. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that set on the feeding carriage
There is level and the torsion shaft vertical with feed direction, the upper flitch is fixed on the torsion shaft, outside each torsion shaft
End is equipped with crank, and the feeding cylinder is arranged in one end of the feeding carriage, the feeding cylinder by a drive rod with
Each crank is connected, and then each torsion shaft is driven to drive the upper flitch rotation.
3. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that the card slot is V-shaped groove, institute
The free end for stating the first stripper, second stripper and the third stripper is also disposed as V-shaped groove shape.
4. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that each first stripper is solid
Due on the top surface of the total plate of the first discharging, the outer side edges edge of the total plate of the first discharging is rotatably dispose in the feeding carriage
In outer side edges, the middle part of the inner side edge of the total plate of the first discharging and the piston rod of the first discharging cylinder are hinged.
5. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that each second stripper is solid
Due on the top surface of the total plate of the second discharging, the outer side edges edge of the total plate of the second discharging is rotatably dispose in the blanking carriage
In outer side edges, the middle part of the inner side edge of the total plate of the second discharging and the piston rod of the second discharging cylinder are hinged；It is each described
Third stripper is fixed on the top surface of the total plate of third discharging, and the outer side edges of the total plate of third discharging are described along being rotatably dispose in
On the inner side edge of blanking carriage, the middle part of the inner side edge of the total plate of third discharging and the piston rod of the third discharging cylinder
Hingedly.
6. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that the feeding carriage and institute
State the driven pulley that the drive pulley for being placed in lower row He the row of being placed in are equipped on blanking carriage, the drive pulley
It is corresponded up and down with the driven pulley, the driven pulley and first delivery wheel or second delivery wheel are same
Axis linkage, the drive pulley is by the motor driven on the cutting machine.
7. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that the top of the material frame is equipped with
Several support rods for accepting tubing, the support rod tilt down setting, and the low side of the support rod equipped with prevent tubing to
The limiting device of lower rolling, the upper flitch extend to the side of the material frame and protrude between the two adjacent support rods, institute
The stretching end of upper flitch is stated beyond the limiting device, and is the diameter of a steel pipe beyond distance.
8. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that the first positioning device packet
Two rollers for including the cushion block being fixed on the feeding carriage and being arranged on the cushion block, the shaft of two rollers are equal
It is vertically arranged, forms the channel for tubing conveying between two rollers.
9. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that the feed end and it is described go out
The liftable passive runner that material end is equipped with runner and is placed in above the runner, the passive runner is by passive runner cylinder
Driving, the runner are driven by servo motor, and the passive runner cylinder and the servo motor and the control module line connect
It connects.
10. full-automatic pipe cutting production line device as described in claim 1, which is characterized in that the sand-wheel cutting apparatus
Equipped with track base, pipe clamping device and grinding wheel are slidably arranged on the track base in the horizontal direction respectively, and the grinding wheel can
Lifting, and the top of the pipe clamping device is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611229241.9A CN106737082B (en) | 2016-12-27 | 2016-12-27 | Full-automatic pipe cutting production line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611229241.9A CN106737082B (en) | 2016-12-27 | 2016-12-27 | Full-automatic pipe cutting production line device |
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| Publication Number | Publication Date |
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| CN106737082A CN106737082A (en) | 2017-05-31 |
| CN106737082B true CN106737082B (en) | 2018-12-21 |
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| CN201611229241.9A Active CN106737082B (en) | 2016-12-27 | 2016-12-27 | Full-automatic pipe cutting production line device |
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| CN106737082A (en) | 2017-05-31 |
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