CN106736099B - A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device - Google Patents
A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device Download PDFInfo
- Publication number
- CN106736099B CN106736099B CN201710175839.2A CN201710175839A CN106736099B CN 106736099 B CN106736099 B CN 106736099B CN 201710175839 A CN201710175839 A CN 201710175839A CN 106736099 B CN106736099 B CN 106736099B
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- gear
- bearing
- connects
- drive link
- scroll chuck
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device, specifically using the first guide rail, intelligent machine arm, welding gun holding device base, welding gun clamping arm forms, and belongs to Intelligent welding technical field, described all devices are all on a workbench；The intelligent machine arm connects the first guide rail, the base of intelligent machine arm can 360 ° of rotations, intelligent machine arm can 180 ° of rotations in the plane of vertical table；The welding gun clamping arm connects welding gun Holding seat, and clamping arm 180 ° of rotations, Holding seat 3 can move in the horizontal direction in vertical plane；The first gear connects second gear, and second gear connects the first drive link, and the first drive link connects the 5th gear, and the 6th gear connects the 3rd gear.The usefulness of the invention is：Automaticity is high, easy to adjust, multiple functional, and automatic loading and unloading, the clamping of workpiece can be achieved.
Description
Technical field
The present invention relates to a kind of multi-functional welding frock clamp with automatic loading and unloading and warning device, specifically should
With the first guide rail, intelligent machine arm, welding gun holding device base, welding gun clamping arm composition, belong to Intelligent welding technology neck
Domain, more particularly to TIG, MIG automatic weldings, SMAW fusion welding technical field of intelligence.
Background technology
In actual production or experiment, the precision welding of plate pipe or pipe pipe fusion welding docking circular weld is always a ratio
More scabrous problem, especially in batch production, loading and unloading are numerous and diverse, and weldering front connector docking defective tightness, interlayer temperature is not
It is easy to control, it is difficult to adjust angle of welding gun and speed of welding, easily form discontinuous weld seam, influence the quality and usability of weld seam
Energy.This fixture solves the problems, such as joint closely and interlayer temperature using pressure sensor and infrared temperature measurement apparatus, using motor and
The clamping device of gear drive, intelligent distant control mechanical arm device, workpiece and welding gun ensures loading and unloading and speed of welding,
Angle of welding gun is adjusted, forms the weld seam of continuous high quality.
The content of the invention
For above-mentioned deficiency, the invention provides a kind of multi-functional welding frock with automatic loading and unloading and warning device
Fixture.
The present invention is achieved by the following technical solutions：A kind of multi-functional welding with automatic loading and unloading and warning device
Frock clamp, it is by the first guide rail, intelligent machine arm, welding gun holding device base, welding gun clamping arm, first gear,
Two gears, the first drive link, the second drive link, left side clamping device, infrared radiation thermometer, right side clamping device, the 3rd drive link,
3rd gear, the 4th gear, the 5th gear, the 6th gear, threephase asynchronous, the first warning lamp, the second warning lamp, display
Device, console, scroll chuck, scroll chuck shell, the second guide rail, second bearing, clutch shaft bearing, support frame, the are clamped automatically
Three bearings, compress the support of bearing, compress bearing, scroll chuck between centers, pressure pad, steel plate clamp, remote control, motor-driven carrier group
Into, it is characterised in that：Described all devices are all on a workbench；The intelligent machine arm connection first is led
Rail, the base of intelligent machine arm can 360 ° of rotations, intelligent machine arm can 180 ° of rotations in the plane of vertical table；Institute
Welding gun clamping arm connection welding gun holding device base is stated, welding gun clamping arm can 180 ° of rotations in the plane of vertical table
Turn, welding gun holding device base can move in the horizontal direction；The first gear connects second gear, second gear connection first
Drive link, the first drive link connect the 5th gear, and the 6th gear connects the 3rd gear；The threephase asynchronous connection the 4th
Gear, the 4th gear connect the 5th gear, and the 5th gear connects the first drive link；3rd gear connects the 3rd drive link,
3rd drive link connection right side clamping device；The right side clamping device is by second bearing, clutch shaft bearing, support frame, the 3rd axle
Hold, compress the support of bearing, compress bearing composition, the clutch shaft bearing connects the 3rd drive link, second bearing and 3rd bearing point
Do not engaged with clutch shaft bearing by screw thread, the compression bearing is connected with compressing the support of bearing；The first gear connection second
Drive link, the second drive link connection left side clamping device, the left side clamping device by clamping scroll chuck, scroll chuck automatically
Shell, the second guide rail, scroll chuck between centers, pressure pad, motor-driven carrier or steel plate clamp composition, the automatic clamping three-jaw card
Disk connects scroll chuck between centers, and scroll chuck between centers connects the second drive link, the scroll chuck cage connection motor-driven carrier, electricity
Dynamic dolly connection pressure pad, pressure pad and the second guide rail contact, the automatic clamping scroll chuck are replaced by steel plate clamp
Pincers, the threephase asynchronous connect console, and the console is made up of the first warning lamp, the second warning lamp, display,
The console connects infrared radiation thermometer, and the infrared radiation thermometer on Photoelectrical detector and is changed into using focus infrared energy
Corresponding electric signal, the signal pass console back, algorithm and mesh by amplifier and signal processing circuit according to instrument internal
It is changed into the temperature value of measured target after mark emissivity correction, shows over the display, if temperature is higher than setting value, the second warning
Lamp is alarmed, and display can show rotary speed and surveyed workpiece temperature, the remote control connection threephase asynchronous, intelligent machine
Tool arm and infrared radiation thermometer.
The usefulness of the invention is：Automaticity is high, easy to adjust, multiple functional, and the automatic dress of workpiece can be achieved
Unload, clamp, effectively control speed of welding and interlayer temperature and angle of welding gun, performance accuracy is high, obtains high quality continuous weld, real
The accurate welding of existing multilayer multiple tracks circular weld.It can realize that plate pipe and pipe tube workpiece banjo fixing butt jointing circular weld multilayer are more simultaneously
Road melts automatic welding and batch production, and effectively controls speed of welding and interlayer temperature.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is left side clamping device structural front view；
Fig. 3 is right side clamping device structural front view；
Fig. 4 is left side clamping device structural side view；
Fig. 5 steel plate clamp wrench structure schematic diagrames；
Fig. 6 is remote controller structure schematic diagram.
In figure, the 1, first guide rail, 2, intelligent machine arm, 3, welding gun holding device base, 4, welding gun clamping arm, 5,
One gear, 6, second gear, the 7, first drive link, the 8, second drive link, 9, left side clamping device, 10, infrared radiation thermometer, 11,
Right side clamping device, the 12, the 3rd drive link, the 13, the 3rd gear, the 14, the 4th gear, the 15, the 5th gear, the 16, the 6th gear,
17th, threephase asynchronous, the 18, first warning lamp, the 19, second warning lamp, 20, display, 21, console, 22, automatic clamping
Scroll chuck, 23, scroll chuck shell, the 24, second guide rail, 25, second bearing, 26, clutch shaft bearing, 27, support frame, 28,
Three bearings, 29, compress the support of bearing, 30, compress bearing, 31, scroll chuck between centers, 32, pressure pad, 33, steel plate clamp,
34th, remote control, 35, motor-driven carrier.
Embodiment
A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device, is by the first guide rail 1, intelligent machine
Arm 2, welding gun holding device base 3, welding gun clamping arm 4, first gear 5, second gear 6, the first drive link 7, second pass
Lever 8, left side clamping device 9, infrared radiation thermometer 10, right side clamping device 11, the 3rd drive link 12, the 3rd gear the 13, the 4th
Gear 14, the 5th gear 15, the 6th gear 16, threephase asynchronous 17, the first warning lamp 18, the second warning lamp 19, display
Device 20, console 21, automatic clamping scroll chuck 22, scroll chuck shell 23, the second guide rail 24, second bearing 25, first axle
Hold 26, support frame 27,3rd bearing 28, compress the support of bearing 29, compress bearing 30, scroll chuck between centers 31, pressure pad 32,
Steel plate clamp 33, remote control 34, motor-driven carrier 35 form, it is characterised in that：Described all devices are all flat in a job
On platform；The intelligent machine arm 2 connects the first guide rail 1, the base of intelligent machine arm 2 can 360 ° of rotations, puma manipulator
Arm 2 can 180 ° of rotations in the plane of vertical table；The welding gun clamping arm 4 connects welding gun holding device base 3, welding gun
Clamping arm 4 180 ° of rotations, welding gun holding device base 3 be able to can move in the horizontal direction in the plane of vertical table；Institute
To state first gear 5 and connect second gear 6, second gear 6 connects the first drive link 7, and the first drive link 7 connects the 5th gear 15,
6th gear 16 connects the 3rd gear 13；The threephase asynchronous 17 connects the 4th gear 14, the 4th gear 14 connection the
Five gears 15, the 5th gear 15 connect the first drive link 7；3rd gear 13 connects the 3rd drive link 12, the 3rd drive link
12 connection right side clamping devices 11；The right side clamping device 11 is by second bearing 25, clutch shaft bearing 26, support frame the 27, the 3rd
Bearing 28, the compression support of bearing 29, compression bearing 30 form, and the clutch shaft bearing 26 connects the 3rd drive link 12, second bearing
25 and 3rd bearing 28 engaged respectively with clutch shaft bearing 26 by screw thread, it is described compression bearing 30 with compression the support of bearing 29 connect
Connect；The first gear 5 connects the second drive link 8, the second drive link 8 connection left side clamping device 9, the left side clamping device
9 by clamping scroll chuck 22, scroll chuck shell 23, the second guide rail 24, scroll chuck between centers 31, pressure pad 32, electricity automatically
Dynamic dolly 35 or steel plate clamp 33 form, and the automatic clamping scroll chuck 22 connects scroll chuck between centers 31, scroll chuck axle
Between 31 the second drive links 8 of connection, the scroll chuck shell 23 connects motor-driven carrier 35, and motor-driven carrier 35 connects pressure pad
32, pressure pad 32 contacts with the second guide rail 24, and the automatic clamping scroll chuck 22 is replaced by steel plate clamp 33, and described three
Phase asynchronous motor 17 connects console 21, and the console 21 is by the first warning lamp 18, the second warning lamp 19,20 groups of display
Into the console 21 connects infrared radiation thermometer 10, and the infrared radiation thermometer 10 is using focus infrared energy in Photoelectrical detector
Go up and be changed into corresponding electric signal, the signal passes console 21 back, by amplifier and signal processing circuit according in instrument
It is changed into the temperature value of measured target after algorithm and the backs correction in portion, shows on the display 20, if temperature is higher than
Setting value, the second warning lamp 19 are alarmed, and display 20 can show rotary speed and surveyed workpiece temperature, and the remote control 34 connects
Threephase asynchronous 17, intelligent machine arm 2 and infrared radiation thermometer 10.
When the device works, opened with the control machinery arm 2 of remote control 34 by bearing 31 is compressed, pass through mechanical arm 2
Workpiece is obtained, workpiece is placed between second bearing 25 and 3rd bearing 28, the position of regulation right side workpiece, is placed it in infrared
In the range of temperature measurer 10, compression axis 31 is held by reset by mechanical arm 2, right side clamping workpiece finishes.Equally, machinery is passed through
Arm 2 obtains workpiece again, is put into from the automatic right side of clamping scroll chuck 22, scroll chuck 22 experience after the pressure of workpiece from
It is dynamic to clamp.If grip block, steel plate clamp 33 can be installed manually, after the feeding of mechanical arm 2, hand-operated clamping.Left side workpiece clamp
It is next, car switch on remote control 34 is opened, dolly 35 advances automatically, and when both sides workpiece is to next, the impression of pressure pad 32 rubs
The change of power is wiped, electric signal is passed back console 21, the first warning lamp alarm 18, now closes car switch on remote control 34.
The position of regulation welding gun and angle, remote control open infrared thermometer 10, interlayer temperature value are set, when interlayer temperature height manually
When setting value, the second warning lamp alarm 19, interlayer temperature is shown on display screen 20.The rotary speed of motor 17 is concurrently set
That is speed of welding, start to weld.When the second warning lamp 19 stops flashing, you can enter next layer of welding.Welding terminates, distant
Console keyboard opens scroll chuck 22, by mechanical arm 2, opens and compresses bearing 31, remove workpiece.If left side grip block, it can put manually
Loose clamping device, and removed workpiece by mechanical arm 2, complete blanking.
For the ordinary skill in the art, according to the teachings of the present invention, do not depart from the principle of the present invention with
In the case of spirit, the changes, modifications, replacement and the modification that are carried out to embodiment still fall within protection scope of the present invention it
It is interior.
Claims (1)
1. a kind of multi-functional welding frock clamp with automatic loading and unloading and warning device, is by the first guide rail, puma manipulator
Arm, welding gun holding device base, welding gun clamping arm, first gear, second gear, the first drive link, the second drive link, left side
Clamping device, infrared radiation thermometer, right side clamping device, the 3rd drive link, the 3rd gear, the 4th gear, the 5th gear, the 6th tooth
Wheel, threephase asynchronous, the first warning lamp, the second warning lamp, display, automatically console, clamping scroll chuck, three-jaw card
Disk casing, the second guide rail, second bearing, clutch shaft bearing, support frame, 3rd bearing, the compression support of bearing, compression bearing, three-jaw
Chuck between centers, pressure pad, steel plate clamp, remote control, motor-driven carrier form, it is characterised in that：Described all devices are all
On a workbench；The intelligent machine arm connects the first guide rail, the base of intelligent machine arm can 360 ° of rotations, intelligence
Energy mechanical arm can 180 ° of rotations in the plane of vertical table；The welding gun clamping arm connection welding gun holding device bottom
Seat, welding gun clamping arm 180 ° of rotations, welding gun holding device base can move in the horizontal direction in the plane of vertical table
It is dynamic；The first gear connects second gear, and second gear connects the first drive link, and the first drive link connects the 5th gear, the
Six gears connect the 3rd gear；The threephase asynchronous connects the 4th gear, and the 4th gear connects the 5th gear, the 5th tooth
Wheel the first drive link of connection；3rd gear connects the 3rd drive link, the 3rd drive link connection right side clamping device；The right side
Side clamping device is made up of second bearing, clutch shaft bearing, support frame, 3rd bearing, the compression support of bearing, compression bearing, described
Clutch shaft bearing connects the 3rd drive link, and second bearing and 3rd bearing are engaged with clutch shaft bearing by screw thread respectively, the compression
Bearing is connected with compressing the support of bearing；The first gear connects the second drive link, and the second drive link connects left side clamping device,
The left side clamping device by clamping scroll chuck, scroll chuck shell, the second guide rail, scroll chuck between centers, pressure pad automatically
Piece, motor-driven carrier or steel plate clamp composition, the automatic clamping scroll chuck connection scroll chuck between centers, scroll chuck between centers connect
Connect the second drive link, the scroll chuck cage connection motor-driven carrier, motor-driven carrier connection pressure pad, pressure pad and second
Guide rail contact, the automatic clamping scroll chuck are replaced by steel plate clamp, and the threephase asynchronous connects console, institute
State console to be made up of the first warning lamp, the second warning lamp, display, the console connects infrared radiation thermometer, described infrared
Temperature measurer on Photoelectrical detector and is changed into corresponding electric signal using focus infrared energy, and the signal passes console back, warp
Amplifier and signal processing circuit are crossed according to the temperature for being changed into measured target after algorithm and the backs correction of instrument internal
Angle value, show over the display, if temperature is higher than setting value, the alarm of the second warning lamp, display can show rotary speed and institute
Survey workpiece temperature, remote control connection threephase asynchronous, intelligent machine arm and the infrared radiation thermometer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710175839.2A CN106736099B (en) | 2017-03-22 | 2017-03-22 | A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710175839.2A CN106736099B (en) | 2017-03-22 | 2017-03-22 | A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106736099A CN106736099A (en) | 2017-05-31 |
| CN106736099B true CN106736099B (en) | 2018-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710175839.2A Active CN106736099B (en) | 2017-03-22 | 2017-03-22 | A kind of multi-functional welding frock clamp with automatic loading and unloading and warning device |
Country Status (1)
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| CN (1) | CN106736099B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181202A (en) * | 2019-05-09 | 2019-08-30 | 安阳凯地电磁技术有限公司 | A kind of automatic brazing devices of magnetic core pipe |
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| CN205271239U (en) * | 2016-01-03 | 2016-06-01 | 上海同舟汽车零部件有限公司 | Tubulose work piece transversal joint welding frock |
| CN105855761A (en) * | 2016-06-03 | 2016-08-17 | 江苏威尔迪威阀业有限公司 | Displacement type annular welding device for full-welding ball valve |
| CN105855769A (en) * | 2016-06-08 | 2016-08-17 | 佛山市联智新创科技有限公司 | Intelligent welding robot |
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2017
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| JPH0467026A (en) * | 1990-07-05 | 1992-03-03 | Canon Inc | Buffer device for long size material |
| CN102248340A (en) * | 2011-07-10 | 2011-11-23 | 莱芜市东岳永盛车桥有限公司 | Rear axle housing same-platform double-rail parallel axial welding device |
| CN202264028U (en) * | 2011-07-22 | 2012-06-06 | 安徽鸿路钢结构(集团)股份有限公司 | Automatic welding device |
| CN202199951U (en) * | 2011-07-26 | 2012-04-25 | 南京奥特电气有限公司 | Pressure arm-type automatic pipe welding machine |
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| CN106736099A (en) | 2017-05-31 |
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Effective date of registration: 20180104 Address after: 448000 Jingmen province Hubei city Zhanghe District Aviation Industrial Park No. 1 love to fly Applicant after: Chenlong aircraft (Jingmen) Co. Ltd. Address before: No. 37, Zhanghe Town, Dongbao District, Jingmen City, Hubei Province, 448156 Applicant before: Yang Xuefeng |
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Effective date of registration: 20210507 Address after: 215500 No.7 Jiulong Road, Shajiabang Town, Changshu City, Suzhou City, Jiangsu Province Patentee after: Suzhou xunbo Laser Technology Co.,Ltd. Address before: 448000 AVIC 1, aviation industrial park, Zhanghe New District, Jingmen City, Hubei Province Patentee before: ALOONG AIRCRAFT (JINGMEN) Co.,Ltd. |
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