CN106735683A - Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine - Google Patents
Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine Download PDFInfo
- Publication number
- CN106735683A CN106735683A CN201710003401.6A CN201710003401A CN106735683A CN 106735683 A CN106735683 A CN 106735683A CN 201710003401 A CN201710003401 A CN 201710003401A CN 106735683 A CN106735683 A CN 106735683A
- Authority
- CN
- China
- Prior art keywords
- wire
- air conditioning
- slide unit
- muffler assembly
- domestic air
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, including organic frame and it is arranged on the indexing rotary table of frame top, the side of indexing rotary table is respectively arranged with two sets of welders and two sets of wire feeders, and the top of indexing rotary table sets several welding toolings.Whole machine is designed using multi-station rotary-disk, and wire feeder uses servo wire feed, and silk adjustable with silk amount controllable, the homemade enhancing wire pressing device of speed, wire feed is stably, non-slip, do not block silk；The welding tooling of autonomous Design, same station, left side is preceding operation, and right side is rear operation, realizes that a machine goes out finished product, and, up to more than 99.5%, productive temp was less than 8 seconds/set for yields when using；A set of equipment is two procedures production before and after meeting, and directly goes out finished product, reduces and carries and equipment investment；Two sets of products of perfect compatibility, realize that gapless is remodeled, and exempt from tune machine, and utilization rate of equipment and installations is high；It is adapted to and robot, the online operation of special plane, realizes that full-automatic unmanned metaplasia is produced.
Description
Technical field
The present invention relates to technical field of welding equipment, more particularly, to domestic air conditioning muffler assembly multi-station rotary-disk from
Get angry flame solderer.
Background technology
Gas brazing is production technology the most frequently used during domestic air conditioning muffler assembly is produced, and is heated solder by flame
(copper phosphorus welding wire BCu93P) melts, and two ports of muffler (red copper material) is fused with two pipe arrangements (red copper material) respectively
It is connected, reaches the purpose of welded seal, welding effect directly affects the quality of air-conditioning.The mode of production of current industry is main with hand
Based on work weldering or semiautomatic welding, but still fall behind relatively, generally existing problems with：Efficiency is not universal high, and varies with each individual；Work
Intensity is high, need to for a long time hold welding torch, watches high light, summer high-temperature attentively；Welding quality uniformity is poor, unstable, and yields is because of people
It is different.For semiautomatic welding：Equipment precision, frock low precision, it is impossible to the online operation of high-end devices；Station is set, arrangement owes to close
Reason, welding quality has been difficult qualitative leap；Fixture Design poor compatibility, adjusts machine complicated when product is remodeled, expend the time；Thin flame,
Wire feed is unstable, and yields is not high, needs special messenger to check, do over again；Muffler assembly goes out finished product need to configure the complete equipment of front and rear operation two.
The content of the invention
It is good and raw that the problem to be solved in the present invention is to provide a kind of simple structure, reasonable in design, good stability, welding quality
Produce the domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine of efficiency high.
In order to solve the above technical problems, the technical solution adopted by the present invention is：Domestic air conditioning muffler assembly rotating disc type is more
Station automatic flame brazing machine, including organic frame and the indexing rotary table of the frame top is arranged on, the indexing rotary table
Side is respectively arranged with two sets of welders and two sets of wire feeders, and the top of the indexing rotary table sets several Welders
Dress；
The welder includes slider cylinder and is arranged on the reducing motor and low-key high at the top of the slider cylinder
Section slide unit, is provided with hand-operated wheel at the top of the high adjustment slide unit high, movable on the high adjustment slide unit high to be provided with bull
Welding cabinet, electric flame swinging mechanism is provided between the output shaft of the reducing motor and the high adjustment slide unit high；
The wire feeder includes support and is arranged on the wire feed slide unit of the cradle top, the support and the wire feed
Slide unit is connected by universal regulator, and slider cylinder is provided with the right side of the wire feed slide unit, is set on the left of the wire feed slide unit
Wire feeding mouth is equipped with, the wire feeding mouth is connected with wire pressing device by wire-feeding pipe, servo electricity is provided with the right side of the wire pressing device
Machine；
The welding tooling includes correction base plate and is arranged on the correction base plate and goes forward operation frock and rear operation frock,
Nitrogen charging mouth is provided with the preceding operation frock, rear operation frock.
Preferably, above-mentioned domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, wherein described point
Stainless steel water pond is provided with the surrounding's frame for spending rotating disk.
Preferably, above-mentioned domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, wherein the machine
Two wire feeding discs are provided with the outer wall of the side of frame.
Preferably, above-mentioned domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, wherein described point
The centre position for spending rotating disk is provided with revolution point device of air.
Preferably, above-mentioned domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, wherein described send
The side of silk device is provided with cooling device.
Preferably, above-mentioned domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, wherein the machine
The inside of frame is respectively arranged with controller for gas, water circle device and rotary tray motor.
The present invention is had the advantage that with beneficial effect：Turn including organic frame and the indexing for being arranged on the frame top
Disk, the side of the indexing rotary table is respectively arranged with two sets of welders and two sets of wire feeders, the top of the indexing rotary table
Portion sets several welding toolings.Overall structure is simple, reasonable in design, and whole machine is designed using multi-station rotary-disk, assembling detection
Can prevent from welding by mistake；Preheating, the double heating stations of welding, can shorten productive temp, improve heating effect；First air-cooled rear water-cooled, can shut out
Quenching absolutely is ftractureed；The nitrogen filled protection during Product jointing of all stations, it is ensured that copper pipe inwall does not produce oxide skin；Welder is used
The fiery function of motor pendulum and the design of welding torch bull, make thin flame warm area more it is wide evenly, manual slide unit makes tune machine more convenient and quicker；Wire feed
Device uses servo wire feed, and silk adjustable with silk amount controllable, the homemade enhancing wire pressing device of speed, wire feed is stably, non-slip, do not block
Silk, wire feed seat can the regulation of universal multi-joint, debugging is convenient；Pneumatic slide makes wire feed point more accurate, makes not steel steel wire tube and silk by oneself
Mouth, it is ensured that not haircuts, not plug wire；The welding tooling of autonomous Design, same station, left side is preceding operation, and right side is rear operation, real
An existing machine goes out finished product, meanwhile, the frock is used cooperatively with displacement platform, two sets of products of perfect compatibility, realizes that gapless is remodeled, and is used
When yields up to more than 99.5%, productive temp was less than 8 seconds/set；A set of equipment is two procedures production before and after meeting, and is directly gone out
Finished product, reduces and carries and equipment investment；Two sets of products of perfect compatibility, realize that gapless is remodeled, and exempt from tune machine, and utilization rate of equipment and installations is high；
It is adapted to and robot, the online operation of special plane, realizes that full-automatic unmanned metaplasia is produced.
Brief description of the drawings
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is front view of the invention；
Fig. 3 is top view of the invention；
Fig. 4 is the structural representation of welder in the present invention；
Fig. 5 is the structural representation of welding tooling in the present invention；
Fig. 6 is the structural representation of wire feeder in the present invention.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1, Figure 2 and Figure 3, domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, including
Organic frame 1 and the indexing rotary table 7 being arranged at the top of frame 1, the top of indexing rotary table 7 set several welding toolings 6, point
Stainless steel water pond 8 is provided with the surrounding's frame for spending rotating disk, two wire feeding discs 4 are provided with the outer wall of the side of frame 1, indexed
The centre position of rotating disk 7 is provided with revolution point device of air 10, and revolution point device of air 10 can be by tracheae simultaneously to each Welder
Fill 6 and be passed through nitrogen, the side of indexing rotary table 7 is respectively arranged with two sets of welders 3 and two sets of wire feeders 2, wire feeder 2
Side is provided with cooling device 9, and cooling device 9 uses water-cooled and air-cooled two ways simultaneously, and the inside of frame 1 is respectively arranged with
Controller for gas, water circle device and rotary tray motor.
As shown in figure 4, welder 3 includes slider cylinder 31 and is arranged on the deceleration electricity at the top of slider cylinder 31
Machine 32 and high adjustment slide unit 35 high, the top of high adjustment slide unit 35 high are provided with hand-operated wheel 36, activity on high adjustment slide unit 35 high
Formula is provided with bull welding cabinet 34, and electric flame swinging mechanism is provided between the output shaft of reducing motor 32 and high adjustment slide unit 35 high
33；
As shown in fig. 6, wire feeder 2 includes support 28 and is arranged on the wire feed slide unit 25 at the top of support 28, support 28 with
Wire feed slide unit 25 is connected by universal regulator 27, and the right side of wire feed slide unit 25 is provided with slider cylinder 24, wire feed slide unit 25
Left side is provided with wire feeding mouth 26, and wire feeding mouth 26 is connected with wire pressing device 22 by wire-feeding pipe 23, and the right side of wire pressing device 22 is set
There is servomotor 21；
As shown in figure 5, welding tooling 6 include correction base plate 63 and be arranged on correction base plate 63 go forward operation frock 61 and after
Operation frock 62, wherein being provided with nitrogen charging mouth 64 in preceding operation frock 61 and rear operation frock 62.
Overall structure is simple, reasonable in design, and whole machine is designed using multi-station rotary-disk, and assembling detection can prevent from welding by mistake；In advance
Heat, the double heating stations of welding, can shorten productive temp, improve heating effect；First air-cooled rear water-cooled, can prevent quenching cracking；Institute
Nitrogen filled protection when having the Product jointing of station, it is ensured that copper pipe inwall does not produce oxide skin；Welder 3 puts fiery function using motor
And the design of welding torch bull, make thin flame warm area more it is wide evenly, manual slide unit makes tune machine more convenient and quicker；Wire feeder uses servo
Wire feed, silk speed is adjustable with silk amount controllable, homemade enhancing wire pressing device 22, wire feed stabilization, non-slip, do not block silk, and wire feed can
Universal multi-joint regulation, debugging is convenient；Pneumatic slide makes wire feed point more accurate, makes not steel steel wire tube and silk mouth by oneself, it is ensured that do not glue
Silk, not plug wire；The welding tooling of autonomous Design, same station, left side is preceding operation, and right side is rear operation, realizes that a machine goes out into
Product, meanwhile, the frock is used cooperatively with displacement platform, two sets of products of perfect compatibility, realizes that gapless is remodeled, and yields reaches when using
More than 99.5%, productive temp was less than 8 seconds/set；A set of equipment is two procedures production before and after meeting, and directly goes out finished product, is reduced
Carry and equipment investment；Two sets of products of perfect compatibility, realize that gapless is remodeled, and exempt from tune machine, and utilization rate of equipment and installations is high；It is adapted to and machine
People, the online operation of special plane, realize that full-automatic unmanned metaplasia is produced.
Embodiment described above is that the preferred embodiment of the present invention is described, not to it is of the invention design and
Scope is defined.On the premise of design concept of the present invention is not departed from, this area ordinary person is to technical scheme
The all variations and modifications made, all should drop into protection scope of the present invention, claimed technology contents of the invention,
All record in detail in the claims.
Claims (6)
1. domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine, it is characterised in that：Including organic frame and
The indexing rotary table of the frame top is arranged on, the side of the indexing rotary table is respectively arranged with two sets of welders and two sets are sent
Silk device, the top of the indexing rotary table sets several welding toolings；
The welder includes slider cylinder and is arranged on the reducing motor and low-key high at the top of the slider cylinder
Section slide unit, is provided with hand-operated wheel at the top of the high adjustment slide unit high, movable on the high adjustment slide unit high to be provided with bull
Welding cabinet, electric flame swinging mechanism is provided between the output shaft of the reducing motor and the high adjustment slide unit high；
The wire feeder includes support and is arranged on the wire feed slide unit of the cradle top, the support and the wire feed
Slide unit is connected by universal regulator, and slider cylinder is provided with the right side of the wire feed slide unit, is set on the left of the wire feed slide unit
Wire feeding mouth is equipped with, the wire feeding mouth is connected with wire pressing device by wire-feeding pipe, servo electricity is provided with the right side of the wire pressing device
Machine；
The welding tooling includes correction base plate and the preceding operation frock and rear operation work that are arranged on the correction base plate
Dress, nitrogen charging mouth is provided with the preceding operation frock, rear operation frock.
2. domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine according to claim 1, its feature
It is：Stainless steel water pond is provided with surrounding's frame of the indexing rotary table.
3. domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine according to claim 1, its feature
It is：Two wire feeding discs are provided with the outer wall of the side of the frame.
4. domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine according to claim 1, its feature
It is：The centre position of the indexing rotary table is provided with revolution point device of air.
5. domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine according to claim 1, its feature
It is：The side of the wire feeder is provided with cooling device.
6. domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine according to claim 1, its feature
It is：The inside of the frame is respectively arranged with controller for gas, water circle device and rotary tray motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710003401.6A CN106735683A (en) | 2017-01-04 | 2017-01-04 | Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710003401.6A CN106735683A (en) | 2017-01-04 | 2017-01-04 | Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106735683A true CN106735683A (en) | 2017-05-31 |
Family
ID=58949363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710003401.6A Pending CN106735683A (en) | 2017-01-04 | 2017-01-04 | Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159994A (en) * | 2017-06-20 | 2017-09-15 | 新昌县科创自动化设备有限公司 | A kind of rotating disc type flame welding machine and its welding method |
| CN107838521A (en) * | 2017-12-14 | 2018-03-27 | 重庆同星聚创机电有限公司 | A kind of automatic flame brazing machine for pipelines of automobile air conditioner |
| CN108544051A (en) * | 2018-06-20 | 2018-09-18 | 嵊州市新起点焊接科技有限公司 | A kind of flame welder of welding refrigeration compressor exhaust pipe |
| CN108942043A (en) * | 2018-08-13 | 2018-12-07 | 芜湖鼎瀚再制造技术有限公司 | A kind of workpiece reparation fixed point clamping welding equipment |
| CN109290719A (en) * | 2018-11-07 | 2019-02-01 | 格力电器（武汉）有限公司 | A kind of positioning tool suitable for robot automatic welding exhaust pipe and muffler |
| CN111774804A (en) * | 2019-04-03 | 2020-10-16 | 海信（浙江）空调有限公司 | Secondary welding cooler for air conditioner copper pipe |
| CN112008307A (en) * | 2020-09-08 | 2020-12-01 | 广州市顺创科技有限公司 | Multi-axial mobile industrial welding robot for smart factory |
| CN113334017A (en) * | 2021-06-07 | 2021-09-03 | 安徽众汇制冷有限公司 | Automatic welding equipment and welding method for input pipe of air conditioner condenser |
| CN113369769A (en) * | 2021-06-10 | 2021-09-10 | 南通国盛精密机械有限公司 | Automatic welding jig for water tray of vertical machining center |
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| CN2494725Y (en) * | 2001-09-11 | 2002-06-12 | 虞志俊 | Automatic flame butt brazing machine |
| KR101183868B1 (en) * | 2011-07-05 | 2012-09-19 | 신영식 | The manufacturing machine making connector linking terminal of battery for automobile and its manufacturing method |
| CN103100777A (en) * | 2013-02-27 | 2013-05-15 | 嵊州新锐大进焊接设备有限公司 | Heating time automatic auxiliary type self-temperature-control and self-adaption wire feed flame brazing device |
| CN103785913A (en) * | 2012-10-31 | 2014-05-14 | 珠海格力电器股份有限公司 | Welding device for four-way valve component |
| CN105215503A (en) * | 2015-10-29 | 2016-01-06 | 嵊州新锐大进焊接设备有限公司 | A kind of fully automatic wire feeding flame device |
| CN105234571A (en) * | 2015-10-29 | 2016-01-13 | 嵊州新锐大进焊接设备有限公司 | Production device for four-way valve |
| CN206343730U (en) * | 2017-01-04 | 2017-07-21 | 佛山市奥拓玛智能设备有限公司 | Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2494725Y (en) * | 2001-09-11 | 2002-06-12 | 虞志俊 | Automatic flame butt brazing machine |
| KR101183868B1 (en) * | 2011-07-05 | 2012-09-19 | 신영식 | The manufacturing machine making connector linking terminal of battery for automobile and its manufacturing method |
| CN103785913A (en) * | 2012-10-31 | 2014-05-14 | 珠海格力电器股份有限公司 | Welding device for four-way valve component |
| CN103100777A (en) * | 2013-02-27 | 2013-05-15 | 嵊州新锐大进焊接设备有限公司 | Heating time automatic auxiliary type self-temperature-control and self-adaption wire feed flame brazing device |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159994A (en) * | 2017-06-20 | 2017-09-15 | 新昌县科创自动化设备有限公司 | A kind of rotating disc type flame welding machine and its welding method |
| CN107159994B (en) * | 2017-06-20 | 2019-08-02 | 新昌县科创自动化设备有限公司 | A kind of rotating disc type flame welding machine and its welding method |
| CN107838521A (en) * | 2017-12-14 | 2018-03-27 | 重庆同星聚创机电有限公司 | A kind of automatic flame brazing machine for pipelines of automobile air conditioner |
| CN108544051A (en) * | 2018-06-20 | 2018-09-18 | 嵊州市新起点焊接科技有限公司 | A kind of flame welder of welding refrigeration compressor exhaust pipe |
| CN108544051B (en) * | 2018-06-20 | 2023-05-30 | 嵊州市新起点焊接科技有限公司 | Flame welding device for welding exhaust pipe of refrigeration compressor |
| CN108942043A (en) * | 2018-08-13 | 2018-12-07 | 芜湖鼎瀚再制造技术有限公司 | A kind of workpiece reparation fixed point clamping welding equipment |
| CN109290719A (en) * | 2018-11-07 | 2019-02-01 | 格力电器（武汉）有限公司 | A kind of positioning tool suitable for robot automatic welding exhaust pipe and muffler |
| CN111774804A (en) * | 2019-04-03 | 2020-10-16 | 海信（浙江）空调有限公司 | Secondary welding cooler for air conditioner copper pipe |
| CN112008307A (en) * | 2020-09-08 | 2020-12-01 | 广州市顺创科技有限公司 | Multi-axial mobile industrial welding robot for smart factory |
| CN112008307B (en) * | 2020-09-08 | 2022-03-01 | 智迈德股份有限公司 | Multi-axial mobile industrial welding robot for smart factory |
| CN113334017A (en) * | 2021-06-07 | 2021-09-03 | 安徽众汇制冷有限公司 | Automatic welding equipment and welding method for input pipe of air conditioner condenser |
| CN113369769A (en) * | 2021-06-10 | 2021-09-10 | 南通国盛精密机械有限公司 | Automatic welding jig for water tray of vertical machining center |
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| CB03 | Change of inventor or designer information |
Inventor after: Luo Weifeng Inventor after: Huang Zhangshuo Inventor after: Yu Xinfei Inventor after: Lv Jianan Inventor before: Huang Zhangshuo Inventor before: Yu Xinfei Inventor before: Lv Jianan |
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Application publication date: 20170531 |
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