CN106733950A - A kind of rolling stock 120 valve external wall cleaning machines and its cleaning method - Google Patents
A kind of rolling stock 120 valve external wall cleaning machines and its cleaning method Download PDFInfo
- Publication number
- CN106733950A CN106733950A CN201611204341.6A CN201611204341A CN106733950A CN 106733950 A CN106733950 A CN 106733950A CN 201611204341 A CN201611204341 A CN 201611204341A CN 106733950 A CN106733950 A CN 106733950A
- Authority
- CN
- China
- Prior art keywords
- purge chamber
- valve
- cistern
- motor
- running part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 238000005096 rolling process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000010926 purge Methods 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 239000012530 fluid Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 3
- 239000012459 cleaning agent Substances 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims 1
- 239000008400 supply water Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005480 shot peening Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000001351 cycling effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention provides a kind of rolling stock 120 valve external wall cleaning machines and its cleaning method, the guide rail in purge chamber, the running part being arranged on guide rail are extended including purge chamber, one end and the rinse part for being used for hydroblasting is arranged in purge chamber, Rotary tray is provided with running part, Rotary tray is correspondingly arranged on the motor for driving it to rotate.It is unreasonable in the cleaning maintenance mode for solving existing 120 valve, easily make to enter impurity in valve or smash the problem of valve body.The invention belongs to brake valve maintenance field used for rolling stock.
Description
Technical field
The present invention relates to a kind of 120 valve cleaning device and cleaning method, belong to railway rolling stock brake valve maintenance
Field.
Background technology
120 valve arrangements that rail vehicles are used are complex, and valve body has compared with multiple hole in itself, existing 120 valve
Cleaning maintenance mainly use bead, it is very clean through bead rear valve body surface, but steel ball often enters during shot-peening
Hole on valve body and cannot take out, make to enter impurity in valve body, and steel ball impacts valve body energetically during shot-peening, often can be by valve body
Upper some parts are smashed, and cause unnecessary loss.
The content of the invention
It is an object of the invention to：A kind of rolling stock 120 valve external wall cleaning machines and its cleaning method are provided, to solve
The cleaning maintenance mode of existing 120 valve is unreasonable, easily makes to enter impurity in valve or smashes the problem of valve body.
To solve the above problems, intend using such a rolling stock 120 valve external wall cleaning machines, including purge chamber, one
Hold the guide rail extended in purge chamber, the running part being arranged on guide rail and be arranged in purge chamber the flushing for being used for hydroblasting
Portion, is provided with Rotary tray on running part, Rotary tray is correspondingly arranged on the motor for driving it to rotate.
To ensure cleaning performance, rinse part includes supply channel, voltage supply device and is respectively arranged at guide rail in purge chamber
Top and one group of shower nozzle of side, voltage supply device are arranged on the supply channel outside purge chamber, and the end of supply channel extends
In purge chamber, and shower nozzle be may be contained within the supply channel in purge chamber, and hydraulic pressure is also correspondingly arranged on supply channel where shower nozzle
Drive device, to drive supply channel to swing, and drives shower nozzle to swing；
Water consumption is reduction water consumption, it is to avoid water resource waste so that sewage is able to circulation and is repeated several times greatly during due to cleaning
Use, the bottom of purge chamber is provided with cesspool, the outside of purge chamber is provided with cistern, heating dress is provided with cistern
Put and temperature sensor, cesspool is connected with cistern, and filtering barrier, cesspool were provided between cesspool and cistern
And/or the drainpipe with control valve is provided with the downside of cistern, the water inlet end of rinse part is extended in cistern；
For ease of the observation to cleaning situation in purge chamber, observation window is offered on the side wall of purge chamber, set in purge chamber
There is explosion-proof lamp；
The water capacity of purge chamber is easily spilt from guide rail during due to cleaning, pollutes purge chamber perimeter, to avoid this kind of situation from sending out
It is raw, purge chamber is operationally had an environment more closed, the side of purge chamber offers valve group entrance, and guide rail is by valve port
Entrance is extended in purge chamber, and the entrance closure door matched with valve group entrance is provided with running part, and entrance closure door is arranged at walking
The outside in portion；
Running part also includes the motor for driving running part to be moved on guide rail, and entrance closure door is box typed structure, described
Motor and motor may be contained within entrance closure door, thus, it is possible to be prevented effectively from motor entering water, cause equipment fault, and save
Space；
In foregoing 120 valve external wall cleaning machine, the through hole of its upper and lower ends of insertion is offered on Rotary tray, it is to avoid on Rotary tray
Ponding, the upper end of Rotary tray is additionally provided with supporting part and alignment pin, realizes effective fixation of 120 valves；
In foregoing 120 valve external wall cleaning machine, the operating desk being arranged at outside purge chamber is also included, the guide rail outside purge chamber sets
It is placed on operating desk, cistern is arranged at the bottom of operating desk, guidance panel, the motor, drive is provided with the operating desk
The control end of dynamic motor, heater, voltage supply device and fluid pressure drive device may be contained within guidance panel, and guidance panel is built-in
Control unit, the extreme position that entrance closure door is moved with running part on guide rail is correspondingly arranged on contact/proximity sensing
Device, contact/proximity sensor and motor are connected with control unit, when running part is moved to extreme position, contact/connect
Nearly formula sensor receives signal and is transferred to control unit to control motor to be stopped.
The application method of the 120 valve external wall cleaning machine is as follows：
Before cleaning, to cistern injected clear water, liquid level is reached after specifying requirement, stops water filling, and it is water that heater is started working
Heating, to adding cleaning agent in cistern；
120 valves are fixed on Rotary tray, are started running part and is moved on guide rail, Rotary tray is entered clear with 120 valves
Chamber wash, after moving to specified location, control running part stops movement, then, starts rinse part, after the water pressurization in cistern
120 valve surfaces are rinsed, meanwhile, starting motor makes Rotary tray drive 120 valves to rotate, and enables each surface of 120 valves
Fully cleaning；
After the completion of cleaning, rinse part and motor are closed, start running part reverse movement and exit purge chamber, then removed cleaning and complete
120 valves and dry.
Compared with prior art, the present invention can be carried out fast and effeciently soon to rail vehicles with the surface of 120 valves
Fast effective cleaning, compared to the cleaning way of shot-peening, effectively prevent and enter the impurity such as steel ball in valve body, and rushed when being rinsed with water
Hit that dynamics is smaller, the more crisp weak element of valve body will not be damaged, it is to avoid damage valve body, cause unnecessary loss, the cleaning side
Formula ultrahigh in efficiency, can complete one group of cleaning of valve body in a few minutes, and rinse water can circulating repetition use, water consumption compared with
Small, saving water resource has greatly progressive compared to existing mode.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is control principle drawing of the invention.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, further will be made to invention by accompanying drawing below
Ground is described in detail.
Embodiment：
Referring to figs. 1 to Fig. 3, the present embodiment provides a kind of rolling stock and is stretched with 120 valve external wall cleaning machines, including purge chamber 1, one end
Guide rail 2 in purge chamber 1, the running part 3 being arranged on guide rail 2 and it is arranged at the flushing in purge chamber 1 for hydroblasting
Portion 5 and the Rotary tray 6 being arranged on running part 3.
Offered on the side wall of purge chamber 1 in observation window 11, purge chamber 1 and be provided with explosion-proof lamp 12, the side of purge chamber 1 is opened
Valve group entrance 13 is provided with, guide rail 2 is extended in purge chamber 1 by valve port inlet 13, is provided with running part 3 and the phase of valve group entrance 13
The entrance closure door 14 matched somebody with somebody, entrance closure door 14 is arranged at the outside of running part 3, and sealing ring 15 is additionally provided with entrance closure door 14, turns
Dynamic pallet 6 is correspondingly arranged on the motor 7 for driving it to rotate, and running part 3 is also included and drives what running part 3 was moved on guide rail 2
Motor 16, entrance closure door 14 is box typed structure, and the motor 7 and motor 16 may be contained within entrance closure door 14,
Rotary tray 6 is provided with the through hole 25 of its upper and lower ends of insertion, and the upper end of Rotary tray 6 is additionally provided with supporting part 26 and alignment pin
27；
Rinse part 5 includes supply channel 51, voltage supply device 52 and is respectively arranged at the top of guide rail 2 and side in purge chamber 1
One group of shower nozzle 53, voltage supply device 52 is arranged on the supply channel 51 outside purge chamber 1, and the end of supply channel 51 extends cleaning
In room 1, and shower nozzle 53 may be contained within the supply channel 51 in purge chamber 1, is also corresponded on the place supply channel 51 of shower nozzle 53 and set
Fluid pressure drive device 54 is put, to drive supply channel 51 to swing, and drives shower nozzle 53 to swing；
The bottom of purge chamber 1 is provided with cesspool 8, and the outside of purge chamber 1 is provided with cistern 9, cistern 9 and is provided with heating
Device 18 and temperature sensor 24, cesspool 8 are connected with cistern 9, and filtering is provided between cesspool 8 and cistern 9
The downside of interlayer 10, cesspool 8 and/or cistern 9 is provided with the drainpipe 19 with control valve, the water inlet end of supply channel 51
Extend in cistern 9；
Operating desk 17 is arranged at the outside of purge chamber 1, and the guide rail 2 outside purge chamber 1 is arranged on operating desk 17, and cistern 9 sets
The bottom of operating desk 17 is placed in, guidance panel 20, the motor 7, motor 16, heating dress are provided with the operating desk 17
The control end for putting 18, voltage supply device 52 and fluid pressure drive device 54 may be contained within guidance panel 20, the built-in control of guidance panel 20
Unit processed 23, the extreme position that entrance closure door 14 is moved with running part 3 on guide rail 2 is correspondingly arranged on contact/proximity
Sensor 22, contact/proximity sensor 22 and motor 16 are connected with control unit 23, and running part 3 is moved to the limit
During position, contact/proximity sensor 22 receives signal and is transferred to control unit 23 to control motor 16 to stop work
Make.
Its application method is as follows：
Before cleaning, to the injected clear water of cistern 9, liquid level is reached after specifying requirement, stops water filling, and heater 18 is started working and is
Water is heated, manually to adding cleaning agent in cistern 9；
120 valves are fixed on Rotary tray 6, the support and fixation of 120 valves are realized by supporting part 26 and two alignment pins 27,
Start running part 3 to be moved on guide rail 2, Rotary tray 6 is entered purge chamber 1 with 120 valves, after moving to specified location, connect
Tactile/proximity sensor 22 receives signal and is transferred to control unit 23 to control motor 16 to be stopped, that is, control
Running part 3 stops movement, then, starts voltage supply device 52, to being rinsed to 120 valve surfaces after the water pressurization in cistern 9,
Current after spray fall into cesspool 8, and cistern 9 is penetrated into after crossing filtering barrier 10, and repetitive cycling is used, daily more
A water is changed, every 1.5 minutes, the left and right under the promotion of fluid pressure drive device 54 of shower nozzle 53（Laterally）Swing once, meanwhile, open
Dynamic motor 7 makes Rotary tray 6 drive 120 valves to rotate, and each surface of 120 valves is fully cleaned；
After the completion of cleaning, rinse part 5 and motor 7 are closed, start the reverse movement of running part 3 and exit purge chamber 1, then remove cleaning
120 valves for completing.
Claims (9)
1. a kind of rolling stock is with 120 valve external wall cleaning machines, it is characterised in that：Including purge chamber（1）, one end extend purge chamber
（1）Interior guide rail（2）, be arranged at guide rail（2）On running part（3）Be arranged at purge chamber（1）Interior rushing for hydroblasting
Wash portion（5）, running part（3）On be provided with Rotary tray（6）, Rotary tray（6）It is correspondingly arranged on the motor for driving it to rotate
（7）.
2. according to claim 1 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：The rinse part（5）
Including supply channel（51）, voltage supply device（52）Be respectively arranged at purge chamber（1）Interior guide rail（2）Top and one group of side
Shower nozzle（53）, voltage supply device（52）It is arranged at purge chamber（1）Outside supply channel（51）On, supply channel（51）End stretch
To purge chamber（1）It is interior, and shower nozzle（53）May be contained within purge chamber（1）Interior supply channel（51）On, shower nozzle（53）Supply water at place
Pipeline（51）On be also correspondingly arranged fluid pressure drive device（54）, to drive supply channel（51）Swing, and drive shower nozzle（53）Pendulum
It is dynamic.
3. according to claim 1 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：Purge chamber（1）Bottom
Portion is provided with cesspool（8）, purge chamber（1）Outside be provided with cistern（9）, cistern（9）Inside it is provided with heater
（18）And temperature sensor（24）, cesspool（8）With cistern（9）It is connected, and cesspool（8）With cistern（9）Between set
It was equipped with filtering barrier（10）, cesspool（8）And/or cistern（9）Downside be provided with control valve drainpipe（19）, punching
Wash portion（5）Water inlet end extend cistern（9）It is interior.
4. according to claim 1 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：Purge chamber（1）Side
Observation window is offered on wall（11）, purge chamber（1）Inside it is provided with explosion-proof lamp（12）.
5. according to claim 3 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：Purge chamber（1）One
Side offers valve group entrance（13）, guide rail（2）By valve port inlet（13）Extend purge chamber（1）It is interior, running part（3）On be provided with
Valve group entrance（13）The entrance closure door for matching（14）, entrance closure door（14）It is arranged at running part（3）Outside.
6. according to claim 5 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：Running part（3）Also wrap
Driving running part is included（3）In guide rail（2）The motor of upper movement（16）, entrance closure door（14）It is box typed structure, it is described
Motor（7）And motor（16）May be contained within entrance closure door（14）It is interior.
7. according to claim 1 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：Rotary tray（6）On
Offer the through hole of its upper and lower ends of insertion（25）, Rotary tray（6）Upper end be additionally provided with supporting part（26）And alignment pin
（27）.
8. according to claim 6 a kind of rolling stock with 120 valve external wall cleaning machines, it is characterised in that：Also include setting
In purge chamber（1）Outside operating desk（17）, purge chamber（1）Outside guide rail（2）It is arranged at operating desk（17）On, cistern
（9）It is arranged at operating desk（17）Bottom, the operating desk（17）On be provided with guidance panel (20), the motor（7）, drive
Motor（16）, heater（18）, voltage supply device（52）And fluid pressure drive device（54）Control end may be contained within guidance panel
（20）On, guidance panel（20）Built-in control unit（23）, entrance closure door（14）With running part（3）In guide rail（2）Upper movement
Extreme position is correspondingly arranged on contact/proximity sensor（22）, contact/proximity sensor（22）And motor
（16）And control unit（23）It is connected, running part（3）When being moved to extreme position, contact/proximity sensor（22）Receive
To signal and it is transferred to control unit（23）To control motor（16）It is stopped.
9. in claim 3,5,6 and 8 120 valve external wall cleaning machines described in any claim application method, it is characterised in that
Comprise the following steps：
Before cleaning, to cistern（9）Injected clear water, liquid level is reached after specifying requirement, stops water filling, heater（18）Start work
Heated as water, to cistern（9）Interior addition cleaning agent；
120 valves are fixed on Rotary tray（6）On, start running part（3）In guide rail（2）Upper movement, makes Rotary tray（6）With
120 valves enter purge chamber（1）, after moving to specified location, control running part（3）Stop movement, then, start rinse part（5）,
To cistern（9）120 valve surfaces are rinsed after interior water pressurization, meanwhile, start motor（7）Make Rotary tray（6）Drive
120 valves are rotated, and each surface of 120 valves is fully cleaned；
After the completion of cleaning, rinse part is closed（5）And motor（7）, start running part（3）Reverse movement exits purge chamber（1）, then
Remove 120 valves that cleaning is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611204341.6A CN106733950A (en) | 2016-12-23 | 2016-12-23 | A kind of rolling stock 120 valve external wall cleaning machines and its cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611204341.6A CN106733950A (en) | 2016-12-23 | 2016-12-23 | A kind of rolling stock 120 valve external wall cleaning machines and its cleaning method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106733950A true CN106733950A (en) | 2017-05-31 |
Family
ID=58897831
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611204341.6A Pending CN106733950A (en) | 2016-12-23 | 2016-12-23 | A kind of rolling stock 120 valve external wall cleaning machines and its cleaning method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106733950A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU3077592A (en) * | 1991-12-03 | 1993-06-28 | Robowash Pty Ltd | Cleaning apparatus |
| US20030155002A1 (en) * | 2001-12-19 | 2003-08-21 | Vazquez Eduardo E. | Pretreatment spray clean tank configuration |
| KR20100111358A (en) * | 2009-04-07 | 2010-10-15 | 이달영 | Washing device for machine part |
| US20130020284A1 (en) * | 2011-07-20 | 2013-01-24 | Naoyuki Osada | Substrate processing apparatus and substrate processing method using processing solution |
| CN103028566A (en) * | 2012-12-14 | 2013-04-10 | 北京七星华创电子股份有限公司 | Cleaning machine swinging spraying device and method |
| CN203356105U (en) * | 2013-07-04 | 2013-12-25 | 英利能源（中国）有限公司 | Silicon block spraying device and solar cell silicon block cleaning machine comprising same |
| CN203737643U (en) * | 2014-03-12 | 2014-07-30 | 唐山昆铁科技有限公司 | Automatic cleaning device for tamping device |
| CN205270230U (en) * | 2015-12-24 | 2016-06-01 | 济宁技术学院实习厂 | Wash part robot |
| CN205518792U (en) * | 2016-02-05 | 2016-08-31 | 中车贵阳车辆有限公司 | Discharge tube aqueous vapor separator of valve body cleaning machine |
| CN206351152U (en) * | 2016-12-23 | 2017-07-25 | 中车贵阳车辆有限公司 | A kind of rolling stock is with 120 valve external wall cleaning machines |
-
2016
- 2016-12-23 CN CN201611204341.6A patent/CN106733950A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU3077592A (en) * | 1991-12-03 | 1993-06-28 | Robowash Pty Ltd | Cleaning apparatus |
| US20030155002A1 (en) * | 2001-12-19 | 2003-08-21 | Vazquez Eduardo E. | Pretreatment spray clean tank configuration |
| KR20100111358A (en) * | 2009-04-07 | 2010-10-15 | 이달영 | Washing device for machine part |
| US20130020284A1 (en) * | 2011-07-20 | 2013-01-24 | Naoyuki Osada | Substrate processing apparatus and substrate processing method using processing solution |
| CN103028566A (en) * | 2012-12-14 | 2013-04-10 | 北京七星华创电子股份有限公司 | Cleaning machine swinging spraying device and method |
| CN203356105U (en) * | 2013-07-04 | 2013-12-25 | 英利能源（中国）有限公司 | Silicon block spraying device and solar cell silicon block cleaning machine comprising same |
| CN203737643U (en) * | 2014-03-12 | 2014-07-30 | 唐山昆铁科技有限公司 | Automatic cleaning device for tamping device |
| CN205270230U (en) * | 2015-12-24 | 2016-06-01 | 济宁技术学院实习厂 | Wash part robot |
| CN205518792U (en) * | 2016-02-05 | 2016-08-31 | 中车贵阳车辆有限公司 | Discharge tube aqueous vapor separator of valve body cleaning machine |
| CN206351152U (en) * | 2016-12-23 | 2017-07-25 | 中车贵阳车辆有限公司 | A kind of rolling stock is with 120 valve external wall cleaning machines |
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| Title |
|---|
| 梁实梅等: "《造纸技术问答》", 31 August 1993, 中国轻工业出版社 * |
| 花军等: "《现代木工机床设计》", 31 October 2004, 东北林业大学出版社 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20170531 |