CN106722022B

CN106722022B - Glutinous rice ball separator

Info

Publication number: CN106722022B
Application number: CN201611154551.9A
Authority: CN
Inventors: 黄开亮
Original assignee: Chongqing Qige Food Co ltd
Current assignee: Chongqing Qige Food Co ltd
Priority date: 2016-12-14
Filing date: 2016-12-14
Publication date: 2020-04-21
Anticipated expiration: 2036-12-14
Also published as: CN106722022A

Abstract

The invention relates to the technical field of production equipment of rice dumplings, and discloses a rice dumpling separating device which comprises a tray, an air pumping platform, a conveying belt, a driving wheel, a driven wheel, a reduction gearbox and a motor, wherein the driving wheel is connected with the motor through the reduction gearbox, the conveying belt is driven and conveyed by the driving wheel and the driven wheel together, conveying grooves are formed in the conveying belt at intervals, the tray is box-shaped, at least one side wall of the tray is an elastic wall, a rice dumpling groove is formed in the elastic wall, a sucking disc is arranged in the rice dumpling groove, a through hole is formed in the bottom of the tray, an air pumping hole is vertically formed in the air pumping platform, the lower end of the air pumping hole is connected with an air pumping pipe, a piston in clearance fit with the air pumping pipe is arranged in the air pumping pipe, the lower end of the piston is connected with. The automatic separation of the glue pudding and the tray can be realized through the invention, and the integrity of the glue pudding is kept.

Description

Glutinous rice ball separator

Technical Field

The invention relates to the technical field of production equipment of glue puddings, in particular to a glue pudding separating device.

Background

The sweet soup ball is a famous snack from ancient times in China, has a greasy taste, is healthy and easy to digest, is a food suitable for people of all ages, is deeply loved by people, has a smooth outer surface, has the meaning of reunion, and allows every family to gather together to taste the sweet soup ball, so that the sense of reunion is indicated, and the sense of joy of the family is realized.

The glue pudding on the market mainly takes quick-frozen glue pudding as a main part, which is mainly made of glutinous rice, the glutinous rice is soaked and softened, then the pulp is carried out, the glutinous rice becomes glutinous rice pulp, then the glutinous rice pulp is pressed to be dry by a press dryer to be made into glutinous rice flour, then the glutinous rice flour is mixed with water and stirred to be made into glutinous rice flour, the glutinous rice flour is cut into small sections, and then the glutinous rice flour is wrapped with a core, so that the glue pudding is made. After the glue pudding is manufactured, the glue pudding needs to be placed on the tray and is frozen in the freezing chamber to keep the freshness and the complete appearance of the glue pudding, after the glue pudding is frozen, the glue pudding is separated from the tray, and the glue pudding is subsequently bagged. However, in this process, the stuffed dumplings stick to the tray after being frozen on the tray, and thus, the stuffed dumplings must be separated from the tray by external force. However, since the hardness of the glue pudding is not high, if an external force is applied too much, the shape of the glue pudding is damaged, resulting in inferior products, and the force is too small, and the effective separation of the glue pudding cannot be achieved.

Disclosure of Invention

The invention aims to provide the glue pudding separating device, so that the glue pudding can be automatically and quickly separated from the tray, the integrity of the glue pudding is kept, and the qualification rate of the glue pudding is improved.

In order to achieve the purpose, the basic technical scheme of the invention is as follows: a glue ball separating device comprises a tray, a conveying mechanism and an air extracting mechanism, wherein the conveying mechanism comprises a conveying belt, a driving wheel, a driven wheel, a reduction box and a motor, the driving wheel is connected with the motor through the reduction box, the conveying belt is driven and conveyed by the driving wheel and the driven wheel together, a plurality of conveying grooves are formed in the conveying belt at intervals, the tray is box-shaped, at least one side wall of the tray is an elastic wall, a plurality of glue ball grooves are formed in the elastic wall, suckers are arranged in the glue ball grooves, through holes are formed in the bottom of the tray, the air extracting mechanism comprises an air extracting table, the air extracting table is arranged at one end of the conveying belt, an air extracting hole is vertically formed in the air extracting table, the lower end of the air extracting hole is connected with an air extracting pipe, a piston in clearance fit with the air extracting pipe is arranged in the, the roller is connected in the sliding rail in a sliding mode, and the cam is connected with the motor through the reduction gearbox.

The principle of the scheme is as follows: in practical application, the glue pudding is placed in the glue pudding groove of the tray after being made, the glue pudding is adsorbed in the glue pudding groove by the sucker in the glue pudding groove, and the glue pudding is adhered to the tray after being frozen together with the tray. The glue pudding groove is placed in the conveying groove on the conveying belt, the tray is conveyed to the air exhaust platform through the conveying belt, the tray enters the air exhaust platform, and the through hole in the bottom of the tray is aligned with the air exhaust hole. The cam rotates under the action of the motor, so that the piston continuously moves up and down in the air exhaust pipe, when the piston moves downwards, the air exhaust pipe exhausts the tray, the air pressure inside the tray is reduced, pressure difference is generated between the inside and the outside of the tray, and the elastic wall of the tray is inwards sunken under the action of the pressure difference. Because the elastic wall border is fixed around and between the tray, consequently the elastic wall only middle part is sunken and become the arc of indent to tray inside, and the glue pudding groove takes place deformation along with the elastic wall, and the area of contact between glue pudding groove and the glue pudding reduces, and the glue pudding can the initial gross separation. Later the piston upwards removes under the rotation of cam, the piston is aerifyd to the tray inside, make the inside atmospheric pressure increase of tray, when the inside atmospheric pressure of tray is higher than outside atmospheric pressure, the elastic wall of tray takes place deformation once more and becomes the arc of evagination, the glue pudding groove takes place deformation along with the elastic wall, can further separate between glue pudding groove and the glue pudding, the piston is bled and is aerifyd the tray many times under the rotation effect of cam, make the elastic wall take place after deformation many times, can automatic effective separation between glue pudding and the tray, next tray is conveyed on the platform of bleeding by the conveyer belt, and promote the tray of having accomplished glue pudding separation work and keep away from the aspirating hole, the mechanism of bleeding carries out glue pudding separation work again to next tray.

The invention has the beneficial effects that: this clearly through the mechanism of bleeding that sets up bleed many times and aerify to the box tray, make the tray constantly take place to warp, realize the automatic effective separation between stuffed dumplings and the tray to the elastic force that the in-process produced can not produce destruction to stuffed dumplings, can completely maintain the appearance of stuffed dumplings, promotes the separation quality and the qualification rate of stuffed dumplings.

Preferably, as an improvement, still include the stuffed dumpling collecting box, the stuffed dumpling collecting box is equipped with import and export, and the platform of bleeding extends to the export by the import. The glue pudding that comes off from the separation on the tray falls to and can be stored in the glue pudding collection box, realizes the automatic collection of glue pudding, reduces manual work load, promotes machining efficiency.

Preferably, as an improvement, the end of the air exhaust platform far away from the conveyor belt is provided with a tray collecting box. The tray which completes the glue pudding separation work falls into the tray collection box under the pushing of the tray which subsequently enters the air pumping platform, so that the automatic collection of the tray is realized, and the processing efficiency is improved.

Preferably, as an improvement, the glue pudding collecting box is conical, the upper end of the glue pudding collecting box is a big end, and the lower end of the glue pudding collecting box is a small end. The stuffed dumplings collecting box is inclined inwards, so that the stuffed dumplings slide down to the bottom of the stuffed dumplings collecting box along the side wall of the stuffed dumplings collecting box to be stored after being separated from the tray, and the stuffed dumplings are prevented from directly falling to the bottom of the stuffed dumplings collecting box to break.

Preferably, as an improvement, the inner wall of the rice dumpling collecting box is provided with an elastic layer. So, when the inner wall contact of stuffed dumplings and stuffed dumplings collecting box, the elastic layer carries out the buffering of effort to the stuffed dumplings, reduces the collision effort that the stuffed dumplings received to guarantee the completeness of stuffed dumplings.

Preferably, as an improvement, the tray has two opposite elastic walls, and the efficiency of the rice dumpling separating work is improved through the joint work of the two elastic walls.

Preferably, as an improvement, the upper end of aspirating hole is equipped with the silica gel packing ring, and the silica gel packing ring can seal the junction of the through-hole of aspirating hole and tray bottom when the aspirating tube is bled or aerifys the tray through the aspirating hole to guarantee the aspirating tube to bleeding or aerifing the effect of tray.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a tray in an embodiment of the invention.

Fig. 3 is a view showing a connection structure of a piston and a cam according to an embodiment of the present invention.

Fig. 4 and 5 are schematic structural diagrams of deformation of the tray in the embodiment of the invention.

Detailed Description

The present invention will be described in further detail below by way of specific embodiments:

reference numerals in the drawings of the specification include: the glue pudding machine comprises a conveyor belt 1, a driving wheel 2, a driven wheel 3, a reduction gearbox 4, a motor 5, a conveying groove 6, an elastic wall 7, a glue pudding groove 8, a through hole 9, an air pumping table 10, an air pumping hole 11, an air pumping pipe 12, a piston 13, a connecting rod 14, a roller 15, a cam 16, a tray collecting box 17, a glue pudding collecting box 18, a tray 19 and a glue pudding 20.

The embodiment is basically as shown in figure 1: a glue pudding separating device comprises a tray 19, a conveying mechanism and an air extracting mechanism, wherein the conveying mechanism comprises a conveying belt 1, a driving wheel 2, a driven wheel 3, a reduction gearbox 4 and a motor 5, the driving wheel 2 is connected with the motor 5 through the reduction gearbox 4, the conveying belt 1 is driven and conveyed by the driving wheel 2 and the driven wheel 3 together, a plurality of conveying grooves 6 are arranged on the conveying belt 1 at intervals, as shown in figure 2, the tray 19 is box-shaped, two opposite elastic walls 7 are arranged on the side surface of the tray 19, nine glue pudding grooves 8 are arranged on the elastic walls 7, suction discs are arranged in the glue pudding grooves 8, through holes 9 are arranged at the bottom of the tray 19, the air extracting mechanism comprises an air extracting table 10, the air extracting table 10 is arranged at the right end of the conveying belt 1, a tray collecting box 17 is arranged at the right end of the air extracting table 10, an air extracting hole 11 is vertically arranged on the air extracting table 10, a silica, as shown in fig. 3, a piston 13 in clearance fit with the exhaust pipe 12 is arranged in the exhaust pipe 12, the lower end of the piston 13 is connected with a connecting rod 14, the lower end of the connecting rod 14 is rotatably connected with a roller 15, a cam 16 is arranged below the roller 15, a slide rail is arranged on the surface of the cam 16, the roller 15 is slidably connected in the slide rail, the cam 16 is connected with a motor 5 through a reduction box 4, a glue pudding collecting box 18 is arranged outside the exhaust mechanism, an inlet is arranged at the left end of the glue pudding collecting box 18, an outlet is arranged at the right end of the glue pudding collecting box, the exhaust table 10 extends from the inlet to the outlet, the glue pudding collecting box 18 is conical, the upper end.

In this embodiment, in practical application, the prepared glue pudding 20 is placed on the tray 19, and is frozen, the frozen trays 19 are placed one by one in the conveying groove 6 of the conveying belt 1, the motor 5 works to convey the conveying belt 1, the tray 19 is conveyed to the air pumping platform 10, the through hole 9 at the bottom of the tray 19 is aligned with the air pumping hole 11 of the air pumping platform 10, the cam 16 starts to drive the piston 13 to move up and down under the action of the motor 5, so as to continuously pump air and inflate the interior of the tray 19, and the elastic wall 7 of the tray 19 is deformed for many times, as shown in fig. 4 and 5, so as to separate the glue pudding 20 from the tray 19, the separated glue pudding 20 slides down along the side wall of the glue pudding collecting box 18 to the bottom of the glue pudding collecting box 18 for collection and storage, at this time, the next tray 19 is conveyed to the air pumping platform 10, the tray 19 which completes the separation work of the glue pudding 20 is, the air pumping table 10 performs the next air pumping operation, and after the plurality of trays 19 enter the air pumping table 10, the tray 19 arranged at the rightmost end is pushed into the tray collection box 17 to be collected.

The foregoing is merely an example of the present invention and common general knowledge in the art of specific structures and/or features of the invention has not been set forth herein in any way. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. Glue pudding separator, including tray, transport mechanism and air exhaust mechanism, transport mechanism includes conveyer belt, action wheel, follows driving wheel, reducing gear box and motor, the action wheel passes through the reducing gear box and is connected with the motor, and the conveyer belt is by the action wheel and follow the common drive conveying of driving wheel, its characterized in that: the automatic feeding device comprises a conveying belt, a plurality of conveying grooves are formed in the conveying belt at intervals, the trays are box-shaped, at least one side wall of each tray is an elastic wall, a plurality of glue ball grooves are formed in the elastic wall, suckers are arranged in the glue ball grooves, through holes are formed in the bottoms of the trays, an air extracting mechanism comprises an air extracting table, the air extracting table is arranged at one end of the conveying belt, an air extracting hole is vertically formed in the air extracting table, the lower end of the air extracting hole is connected with an air extracting pipe, a piston in clearance fit with the air extracting pipe is arranged in the air extracting pipe, the lower end of the piston is connected with a connecting rod, the lower end of the connecting rod is rotatably connected with a roller, a cam is arranged below; the rice dumpling collecting box is conical, the upper end of the rice dumpling collecting box is a large end, the lower end of the rice dumpling collecting box is a small end, and an elastic layer is arranged on the inner wall of the rice dumpling collecting box.

2. The rice dumpling separating device of claim 1, wherein: the rice dumpling collecting box is provided with an inlet and an outlet, and the air pumping platform extends from the inlet to the outlet.

3. The rice dumpling separating device of claim 2, wherein: and a tray collecting box is arranged at one end of the air pumping platform, which is far away from the conveyor belt.

4. The rice dumpling separating device of claim 3, wherein: the number of the elastic walls is two, and the two elastic walls are arranged oppositely.

5. The rice dumpling separating device of claim 4, wherein: and a silica gel gasket is arranged at the upper end of the air exhaust hole.