CN106710864B - A kind of full-automatic mutual inductor magnetic core band coiler device - Google Patents
A kind of full-automatic mutual inductor magnetic core band coiler device Download PDFInfo
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- CN106710864B CN106710864B CN201710075748.1A CN201710075748A CN106710864B CN 106710864 B CN106710864 B CN 106710864B CN 201710075748 A CN201710075748 A CN 201710075748A CN 106710864 B CN106710864 B CN 106710864B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a kind of full-automatic mutual inductor magnetic core band coiler device, including transformer core take-up roll, wound core of magnetic around cut-out fixed block and wound core of magnetic around cut-out movable block, the wound core of magnetic is provided with magnetic core band towards one end top surface of the transformer core take-up roll around cut-out fixed block and fixes cutting sheet, and the wound core of magnetic is provided with the magnetic core band activity cutting sheet for coordinating the magnetic core band to fix cutting sheet around cut-out movable block towards one end of magnetic core band fixation cutting sheet；The wound core of magnetic is provided with towards the strip coil of the transformer core take-up roll roll surface around cut-out fixed block and is respectively arranged with upper winding end inductor and lower winding end inductor around the top and bottom of arc sensitive surface around arc sensitive surface, the strip coil.Continuous transformer core band can be cut off and pasted on magnetic core roll surface by the present invention, and transformer core strip coil can be accurately judged that around Quantitative End-point.
Description
Technical field
The present invention relates to a kind of non-billon core material production technical field of transformer, particularly a kind of full-automatic mutual inductance
Device magnetic core band coiler device.
Background technology
Be widely used in transformer its structure in modern industry mainly by the first winding of mutually insulated, secondary winding,
The component such as magnetic core and framework, housing, binding post is formed.It is current transformer core using amorphous alloy strips wound core
It is prepared by relatively advanced preparation method, amorphous alloy strips generally use single-roller rapid quenching with quenching：Closed firstly the need of by amorphous
Gold ribbon material, which is put into, carries out melting calcining in smelting furnace, then pour the non-crystaline amorphous metal solution fully merged to quick rotation and surface
On the relatively low chill roll of temperature, amorphous alloy strips are quickly cooled to after the amorphous alloy material contact chill roll of melting, so
Amorphous alloy strips are wound into the toroidal of closure afterwards, conventional amorphous alloy strips winding is mainly rolled up with automated machine
Around with two classes of artificial winding based on, artificial winding method labor intensity is big and operating efficiency is low, and conventional automation up- coiler
Tool needs manually to cut off continuous transformer core band after the completion of winding, and the magnetic core for core portion being connected after cut-out
Band end is pasted on magnetic core roll surface, and above-mentioned operating type labor intensity is big and operating efficiency is low；In addition, conventional automation
Winding machinery, around the judgement of Quantitative End-point and inaccurate, therefore adds follow-up quality control for transformer core strip coil
The screening operation amount of link.
The content of the invention
For overcome the deficiencies in the prior art, the invention provides a kind of full-automatic mutual inductor magnetic core band coiler device,
Continuous transformer core band can be cut off automatically after the completion of winding, and the magnetic core band for core portion being connected after cut-out
Material end is pasted on magnetic core roll surface, and transformer core strip coil can be accurately judged that around Quantitative End-point.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of full-automatic mutual inductor magnetic core band coiler device, including transformer core take-up roll, the transformer core
The axis horizontal of take-up roll is set, and wound core of magnetic is provided with above the transformer core take-up roll around cut-out fixed block and magnetic
Core winding cut-out movable block, the wound core of magnetic is around one end fixed setting of cut-out fixed block, and the wound core of magnetic is around cut-out fixed block
The other end towards the roll surface of the transformer core take-up roll, the wound core of magnetic is around cut-out fixed block towards the transformer magnetic
One end top surface of core take-up roll is provided with magnetic core band and fixes cutting sheet；The wound core of magnetic is around one end of cut-out movable block towards institute
State magnetic core band and fix cutting sheet, the wound core of magnetic is fixedly connected with magnetic core band cut-out ending gas around the other end of cut-out movable block
The piston rod of cylinder, the axis horizontal of the magnetic core band cut-out ending cylinder are set and perpendicular to the transformer core take-up roll
Axis, one end that the wound core of magnetic fixes cutting sheet around cut-out movable block towards the magnetic core band is provided with and coordinates the magnetic
Core ribbon material fixes the magnetic core band activity cutting sheet of cutting sheet；The wound core of magnetic is provided with towards the mutual inductance around cut-out fixed block
The strip coil of device magnetic core take-up roll roll surface is circular arc and axis and institute around arc sensitive surface around arc sensitive surface, the strip coil
The axis collinear of transformer core take-up roll is stated, the strip coil is respectively arranged with upper volume around the top and bottom of arc sensitive surface
Around terminal inductor and lower winding end inductor.
As the further improvement of above-mentioned technical proposal, the wound core of magnetic is around cut-out fixed block towards the transformer core
One end bottom surface of take-up roll is circular arc, and the axis of circular arc and the axis coaxle of the transformer core take-up roll.
As the further improvement of above-mentioned technical proposal, several are additionally provided with above the transformer core take-up roll
Wound core of magnetic is around guide roller.
As the further improvement of above-mentioned technical proposal, the wound core of magnetic is consolidated around cut-out movable block towards the magnetic core band
The one end for determining cutting sheet is additionally provided with press type and coheres glue shower nozzle, and it is horizontally disposed and set that the press type coheres glue shower nozzle
In the lower section of the magnetic core band activity cutting sheet.
As the further improvement of above-mentioned technical proposal, the wound core of magnetic is respectively to cut off admittedly around the both ends of cut-out fixed block
Determine block installation end and cut-out fixed block monitoring side, the cut-out fixed block monitoring side towards the transformer core take-up roll, and
The strip coil is arranged at the bottom of the cut-out fixed block monitoring side around arc sensitive surface, and the cut-out fixed block installation end is set
Cut-out fixed block mounting groove and cut-out fixed block mounting blocks are equipped with, an end position of the cut-out fixed block mounting blocks, which is fixed, to be set
Put, the other end of the cut-out fixed block mounting blocks is in the cut-out fixed block mounting groove, and the cut-out fixed block peace
It is provided with and cuts between the end wall of the one end and the cut-out fixed block mounting groove of dress block in the cut-out fixed block mounting groove
Disconnected fixed block buffer spring.
As the further improvement of above-mentioned technical proposal, in addition to magnetic core strip coil is around tension roll assembly, the magnetic core band
Winding tension roller group includes magnetic core strip coil around clamping upper roller and magnetic core strip coil around clamping lower roll, and the magnetic core strip coil is around folder
Hold upper roller and the magnetic core strip coil to be horizontally disposed with and be parallel to each other around the axis of clamping lower roll, the magnetic core strip coil is around folder
It is close to top surface of the magnetic core strip coil around clamping lower roll in the bottom surface for holding upper roller.
As the further improvement of above-mentioned technical proposal, the magnetic core strip coil is around tension roll assembly and the transformer core
Magnetic core strip coil is provided between take-up roll around tension force inductive probe.
Compared with prior art, the beneficial effects of the invention are as follows：
A kind of full-automatic mutual inductor magnetic core band coiler device provided by the present invention, can automatically will after the completion of winding
Continuous transformer core band cut-out, and magnetic core roll surface is pasted into the magnetic core band end that core portion is connected after cut-out
On, so as to be advantageous to improve production efficiency of the transformer core strip coil around operation, and reduce the labor intensity of operating personnel；And
Transformer core strip coil can be accurately judged that around Quantitative End-point, so as to reduce the screening operation of follow-up Quality Control Links
Amount.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structural representation of full-automatic mutual inductor magnetic core band coiler device of the present invention；
Fig. 2 is the mplifying structure schematic diagram at A in Fig. 1.
Embodiment
Referring to figs. 1 to Fig. 2, Fig. 1 to Fig. 2 is the structural representation of a specific embodiment of the invention.
As shown in Figure 1 to Figure 2, a kind of full-automatic mutual inductor magnetic core band coiler device, including transformer core take-up roll
10, the axis horizontal of the transformer core take-up roll 10 is set, and the top of the transformer core take-up roll 10 is provided with
Wound core of magnetic is fixed around cut-out fixed block 20 and wound core of magnetic around cut-out movable block 30, the wound core of magnetic around one end of cut-out fixed block 20
Set, the wound core of magnetic around cut-out fixed block 20 the other end towards the roll surface of the transformer core take-up roll 10, the magnetic
Core winding cut-out fixed block 20 is provided with magnetic core band towards one end top surface of the transformer core take-up roll 10 and fixes cutting
Piece 21；The wound core of magnetic around cut-out movable block 30 one end towards the magnetic core band fix cutting sheet 21, the wound core of magnetic around
The other end of cut-out movable block 30 is fixedly connected with the piston rod of magnetic core band cut-out ending cylinder 31, and the magnetic core band cut-out is received
The axis horizontal of tail gas cylinder 31 sets and lived perpendicular to the axis of the transformer core take-up roll 10, the wound core of magnetic around cut-out
One end that motion block 30 fixes cutting sheet 21 towards the magnetic core band is provided with the cooperation magnetic core band fixation cutting sheet 21
Magnetic core band activity cutting sheet 32；The wound core of magnetic is provided with towards the transformer core take-up roll 10 around cut-out fixed block 20
The strip coil of roll surface is circular arc and axis and the transformer around arc sensitive surface 22 around arc sensitive surface 22, the strip coil
The axis collinear of magnetic core take-up roll 10, the strip coil are respectively arranged with upper winding eventually around the top and bottom of arc sensitive surface 22
Point inductor 23 and lower winding end inductor 24.
Specifically, the top of the transformer core take-up roll 10 is additionally provided with several wound core of magnetic around guide roller 11.Institute
State wound core of magnetic and fix one end of cutting sheet 21 towards the magnetic core band around cut-out movable block 30 and be additionally provided with press type and cohere glue
Sprinkler head 33, the press type cohere glue shower nozzle 33 and are horizontally disposed with and are arranged under the magnetic core band activity cutting sheet 32
Side.
Specifically, the wound core of magnetic is respectively to cut off fixed block installation end and cut off to fix around the both ends of cut-out fixed block 20
Block monitoring side, the cut-out fixed block monitoring side is towards the transformer core take-up roll 10, and the strip coil is around arc sense
Face 22 is answered to be arranged at the bottom of the cut-out fixed block monitoring side, the cut-out fixed block installation end is provided with cut-out fixed block peace
Tankage 25 and cut-out fixed block mounting blocks 26, the end position fixed setting of the cut-out fixed block mounting blocks 26, the cut-out
The other end of fixed block mounting blocks 26 is in the cut-out fixed block mounting groove 25, and the cut-out fixed block mounting blocks 26
Cut-out is provided between one end and the end wall for cutting off fixed block mounting groove 25 in the cut-out fixed block mounting groove 25
Fixed block buffer spring 27.Also include magnetic core strip coil includes around tension roll assembly 12, the magnetic core strip coil around tension roll assembly 12
Magnetic core strip coil is around clamping upper roller and magnetic core strip coil around clamping lower roll, and the magnetic core strip coil is around clamping upper roller and the magnetic core
Strip coil is horizontally disposed around the axis of clamping lower roll and is parallel to each other, and the magnetic core strip coil is close to around the bottom surface of clamping upper roller
Top surface of the magnetic core strip coil around clamping lower roll.The magnetic core strip coil is wound around tension roll assembly 12 and the transformer core
Magnetic core strip coil is provided between roller 10 around tension force inductive probe 13.
Refer to when the upper winding end inductor 23 and the lower winding end inductor 24 sense pressure simultaneously
Show that winding operation is reached home, when the upper winding end inductor 23 and the lower winding end inductor 24 only have a sense
When should arrive pressure, then illustrate that the wound core of magnetic has deviation, it is necessary to be adjusted around the position of cut-out fixed block 20.When magnetic core band
After the completion of material winding, the wound core of magnetic is under driving of the cut-out movable block 30 in magnetic core band cut-out ending cylinder 31 to institute
State wound core of magnetic to move around cut-out fixed block 20, then the magnetic core band fixation cutting sheet 21 coordinates the magnetic core band activity to cut
Magnetic core band is cut off in pitch cutting 32, and the press type coheres glue shower nozzle 33 and carries out dispensing, dispensing to the magnetic core strip surface of cut-out
Magnetic core band afterwards binds under the pressing effect of the circular arc bottom surface of transformer core take-up roll 10.
The preferable implementation to the present invention is illustrated above, and certainly, the present invention can also use and above-mentioned implementation
The different form of mode, the equivalent conversion that those skilled in the art are made on the premise of without prejudice to spirit of the invention
Or corresponding change, it should all belong in protection scope of the present invention.
Claims (6)
- A kind of 1. full-automatic mutual inductor magnetic core band coiler device, it is characterised in that：Including transformer core take-up roll（10）, institute State transformer core take-up roll（10）Axis horizontal set, and the transformer core take-up roll（10）Top be provided with magnetic Core winding cut-out fixed block（20）With wound core of magnetic around cut-out movable block（30）, the wound core of magnetic is around cut-out fixed block（20）One end Fixed setting, the wound core of magnetic is around cut-out fixed block（20）The other end towards the transformer core take-up roll（10）Roller Face, the wound core of magnetic is around cut-out fixed block（20）Towards the transformer core take-up roll（10）One end top surface be provided with magnetic core Band fixes cutting sheet（21）；The wound core of magnetic is around cut-out movable block（30）One end towards the magnetic core band fix cutting sheet （21）, the wound core of magnetic is around cut-out movable block（30）The other end be fixedly connected magnetic core band cut-out ending cylinder（31）Piston Bar, the magnetic core band cut-out ending cylinder（31）Axis horizontal set and perpendicular to the transformer core take-up roll（10） Axis, the wound core of magnetic around cut-out movable block（30）Cutting sheet is fixed towards the magnetic core band（21）One end be provided with and match somebody with somebody Close the magnetic core band and fix cutting sheet（21）Magnetic core band activity cutting sheet（32）；The wound core of magnetic is around cut-out fixed block （20）It is provided with towards the transformer core take-up roll（10）The strip coil of roll surface is around arc sensitive surface（22）, the strip coil Around arc sensitive surface（22）For circular arc and axis and the transformer core take-up roll（10）Axis collinear, the strip coil Around arc sensitive surface（22）Top and bottom be respectively arranged with winding end inductor（23）With lower winding end inductor （24）.
- A kind of 2. full-automatic mutual inductor magnetic core band coiler device according to claim 1, it is characterised in that：The mutual inductance Device magnetic core take-up roll（10）Top be additionally provided with several wound core of magnetic around guide roller（11）.
- A kind of 3. full-automatic mutual inductor magnetic core band coiler device according to claim 1, it is characterised in that：The magnetic core Winding cut-out movable block（30）Cutting sheet is fixed towards the magnetic core band（21）One end be additionally provided with press type and cohere glue Shower nozzle（33）, the press type coheres glue shower nozzle（33）It is horizontally disposed with and is arranged at the magnetic core band activity cutting sheet（32） Lower section.
- A kind of 4. full-automatic mutual inductor magnetic core band coiler device according to claim 1, it is characterised in that：The magnetic core Winding cut-out fixed block（20）Both ends be respectively to cut off fixed block installation end and cut-out fixed block monitoring side, the cut-out is fixed Block monitoring side is towards the transformer core take-up roll（10）, and the strip coil is around arc sensitive surface（22）It is arranged at described cut The bottom of disconnected fixed block monitoring side, the cut-out fixed block installation end are provided with cut-out fixed block mounting groove（25）Fixed with cut-out Block mounting blocks（26）, the cut-out fixed block mounting blocks（26）An end position fixed setting, it is described cut-out fixed block mounting blocks （26）The other end positioned at it is described cut-out fixed block mounting groove（25）In, and the cut-out fixed block mounting blocks（26）Positioned at described Cut off fixed block mounting groove（25）In one end and it is described cut-out fixed block mounting groove（25）End wall between to be provided with cut-out solid Determine block buffering spring（27）.
- A kind of 5. full-automatic mutual inductor magnetic core band coiler device according to claim 1, it is characterised in that：Also include magnetic Core ribbon material winding tension roller group（12）, the magnetic core strip coil is around tension roll assembly（12）Including magnetic core strip coil around clamping upper roller and Magnetic core strip coil is around clamping lower roll, and the magnetic core strip coil is around clamping upper roller and the magnetic core strip coil around the axis for clamping lower roll It is horizontally disposed with and is parallel to each other, the magnetic core strip coil is close to the magnetic core strip coil under clamping around the bottom surface of clamping upper roller The top surface of roller.
- A kind of 6. full-automatic mutual inductor magnetic core band coiler device according to claim 5, it is characterised in that：The magnetic core Strip coil is around tension roll assembly（12）With the transformer core take-up roll（10）Between be provided with magnetic core strip coil around tension sense should Probe（13）.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710075748.1A CN106710864B (en) | 2017-03-27 | 2017-03-27 | A kind of full-automatic mutual inductor magnetic core band coiler device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710075748.1A CN106710864B (en) | 2017-03-27 | 2017-03-27 | A kind of full-automatic mutual inductor magnetic core band coiler device |
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| CN106710864A CN106710864A (en) | 2017-05-24 |
| CN106710864B true CN106710864B (en) | 2018-02-02 |
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| CN107393710B (en) * | 2017-07-10 | 2019-04-19 | 肇庆市端诚自动化设备有限公司 | A kind of amorphous band magnet ring auto reeling equipment |
| CN107275069B (en) * | 2017-08-13 | 2019-12-17 | 唐山市明唐电子科技有限公司 | Magnetic core winding system capable of automatically feeding and sensing terminal point |
| CN107275072B (en) * | 2017-08-13 | 2019-02-12 | 安徽君华舜义恩佳非晶材料有限公司 | A kind of amorphous alloy magnetic core coiling axial direction transportation system |
| CN107464683B (en) * | 2017-08-13 | 2019-06-18 | 河北瑞煜鑫泽科技有限公司 | A kind of amorphous alloy magnetic core auto reeling cutting mechanism |
| CN107275071B (en) * | 2017-08-13 | 2019-11-26 | 亳州文青测量技术有限公司 | A kind of amorphous alloy wound core of magnetic is around storage material system |
| CN107481853B (en) * | 2017-08-14 | 2019-10-01 | 辽宁秉航非晶科技有限公司 | A kind of magnetic core winding device automatically cutting off the simultaneously material returned |
| CN107452497A (en) * | 2017-08-17 | 2017-12-08 | 芜湖市凯鑫避雷器有限责任公司 | A kind of efficient winding device suitable for transformer |
| CN110970216B (en) * | 2018-09-28 | 2021-04-02 | 德宙佑电股份有限公司 | Wire twisting mechanism of special inductance machine |
| CN109969830A (en) * | 2019-05-16 | 2019-07-05 | 南安市蒂巧工艺品有限公司 | A kind of paper fast winding device |
| CN112863843B (en) * | 2021-01-04 | 2021-09-10 | 清远市佳和磁材有限公司 | Full-automatic mutual-inductor magnetic core strip material coiling device |
| CN113470962B (en) * | 2021-08-04 | 2021-12-10 | 深圳市安姆磁电技术有限公司 | Amorphous alloy magnetic core winding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59181605A (en) * | 1983-03-31 | 1984-10-16 | Toshiba Corp | Manufacturing device of wound core |
| JPH07172681A (en) * | 1993-12-16 | 1995-07-11 | Hitachi Zosen Corp | Taping device |
| JP4402757B2 (en) * | 1998-08-25 | 2010-01-20 | 株式会社日東電機 | Manufacturing method and apparatus for winding coil of flat conductor |
| US20040060168A1 (en) * | 2002-10-01 | 2004-04-01 | Dinkle Enterprise Co., Ltd. | Apparatus and method for manufacturing magnetic core with R-angle using a cutting device |
| CN203631300U (en) * | 2013-11-14 | 2014-06-04 | 乐清市东海磁环厂 | Magnet ring winding machine |
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Effective date of registration: 20200515 Address after: 214523 the first 500m north of xinsanyuan bridge, Jishi Town, Jingjiang City, Taizhou City, Jiangsu Province Patentee after: Jiangsu Eryi Electric Co., Ltd Address before: 241080 No. 1 Xiajiahu Road, Sanshan Economic Development Zone, Wuhu City, Anhui Province Patentee before: WUHU JUNHUA MATERIAL Co.,Ltd. |
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