CN106709633A - On-line supervision system for casting type asphalt concrete, and supervision method - Google Patents

On-line supervision system for casting type asphalt concrete, and supervision method Download PDF

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Publication number
CN106709633A
CN106709633A CN201611097052.0A CN201611097052A CN106709633A CN 106709633 A CN106709633 A CN 106709633A CN 201611097052 A CN201611097052 A CN 201611097052A CN 106709633 A CN106709633 A CN 106709633A
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pressure
temperature
data
asphalt concrete
engineering
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唐建亚
潘友强
张志祥
王宣
张健
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Jiangsu Sinoroad Information Technology Co Ltd
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Jiangsu Sinoroad Information Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0633Workflow analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/08Construction

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  • Human Resources & Organizations (AREA)
  • Engineering & Computer Science (AREA)
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  • Physics & Mathematics (AREA)
  • Entrepreneurship & Innovation (AREA)
  • General Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
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  • Theoretical Computer Science (AREA)
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  • Game Theory and Decision Science (AREA)
  • Quality & Reliability (AREA)
  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Primary Health Care (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention relates to an on-line supervision system for casting type asphalt concrete, and a supervision method. The system comprises a temperature sensor, a pressure sensor, a control host, a display and an engineering tablet personal computer, wherein the temperature sensor and the pressure sensor are used for obtaining the temperature of concrete, which is under a transportation work state, of a casting type asphalt concrete transport vehicle, and the hydraulic oil pressure of vehicle stirring equipment; the control host is used for obtaining the numerical values of the temperature sensor and the pressure sensor, and inputting data into the display and the engineering tablet personal computer; the display displays the numerical values, which are collected on line, of the temperature sensor and the pressure sensor; and the engineering tablet personal computer is used for storing and analyzing the collected numerical values of the temperature sensor and the pressure sensor and carrying out data processing. By use of the method, the temperature data of the casting type asphalt concrete and the hydraulic oil pressure data of the vehicle stirring equipment in a collection and transportation process can be collected, the fluidity index of the casting type asphalt concrete can be obtained according to the supervision method, whether the casting type asphalt concrete has an unloading paving state or not is judged, and the system has a good application prospect.

Description

Cast asphalt concrete online monitoring and management system and monitoring and managing method
Technical field
The present invention relates to pavement engineering technical field, and in particular to cast asphalt concrete haulage vehicle temperature, pressure Online monitoring and management system and monitoring and managing method.
Background technology
Cast asphalt concrete is a kind of particularity material, and it has waterproof, endurance and steel plate deformed retinue property Good the features such as, Steel Bridge Pavement engineering is widely used at present.
Cast asphalt concrete needs special Cooker transport vehicles before paving, Cooker transport vehicles are that cast asphalt is mixed The visual plant of solidifying soil application work, integrates the functions such as transport, secondary agitation, temperature control, is related to that cast asphalt concrete is applied The success or failure of work.Cast asphalt concrete is needed with good construction workability, and the index for characterizing its construction workability is main It is temperature, Liu's Ai Er fluidities index, charging to cycle discharge time.In the construction of existing cast asphalt concrete, it is necessary to Before discharging paves, jack-up Cooker cars hopper draws off portion of material and carries out fluidity index test first, when fluidity index When test meets associated specifications, then to paver discharging.In addition, for material temperature, the time cycle of charging to discharging Mainly realized using manual record, analyze during existing cast asphalt concrete transport is controlled and have the following disadvantages:1. lead to Cross artificial list and fill in temperature, haul-cycle time value, preciseness is not enough, manually wastes time and energy;2. manually fluidity is carried out before discharging Index test, influences efficiency of construction.
At present, Internet of Things sensing and Information Technology Development trend, are widely used in every social activities.In view of cast-type Bituminous concrete is generally applied in Steel Bridge Pavement, and Large Span Bridges are generally large project, are poured Note formula asphalt concrete construction quality is significant.Using Internet of Things sensing, information technology, cast asphalt concrete transport is proposed Materials in construction temperature, pressure online monitoring and management system and monitoring and managing method, for the quality control of cast asphalt concrete, improve The work such as efficiency of construction have great practical significance, are current urgent problems.
The content of the invention
For the problem in the presence of overcoming above-mentioned cast asphalt concrete to transport construction.The present invention proposes cast-type Bituminous concrete transport materials in construction temperature, pressure online monitoring and management system and monitoring and managing method, can rapidly inquire about cast-type Temperature data, haulage time cycle data in bituminous concrete transportation, and the mobility of cast asphalt concrete refer to Mark, and supervisor of construction is fed back in time, have a good application prospect.
To reach above-mentioned purpose, a kind of technical scheme that the present invention is used for:A kind of cast asphalt concrete is supervised online Guard system, including:Temperature sensor, pressure sensor, engineering computer and control master on bituminous concrete transport vehicle Machine, it is characterised in that the temperature sensor, the pressure sensor and the equal signal of engineering computer connect the control main frame;
Bituminous concrete heating is additionally provided with the transport vehicle and boils device;
The temperature sensor is used to measure the temperature data of bituminous concrete in transport vehicle;
The pressure sensor is used to measure the hydraulic oil pressure force data of the mixing plant on transport vehicle.
In a preferred embodiment of the present invention, the temperature sensor is platinum resistance temperature sensor, and measurement range is 0- 500℃。
In a preferred embodiment of the present invention, the pressure sensor is pressure transmission device.
In a preferred embodiment of the present invention, the control main frame is provided with display screen, and the display screen is installed on transport Outside the compartment of car, and the temperature data and pressure data that Real time displaying is obtained by control main frame.
In a preferred embodiment of the present invention, the number that the control main frame detects temperature sensor, pressure sensor According to being packaged, according to the message transmissions arranged to display screen, engineering panel computer;
In a preferred embodiment of the present invention, the engineering computer is engineering panel computer, receives control main frame transmission Temperature, pressure data, and using the application software of prepackage, carry out online linear dependence and draw, carried to quality control officer Show.Use environment is considered, engineering panel computer industrial protection grade is IP65.
In a preferred embodiment of the present invention, the pressure sensor, temperature sensor are connected with control main frame respectively, Using RS485 agreements.
A kind of technical scheme for using of the present invention for:The monitoring and managing method that a kind of use online monitoring and management system is carried out, it includes Following steps:
(1) feed:Bituminous concrete is loaded in transport vehicle, while driver is by charge time point T1Recorded engineering electricity Brain;
(2) monitor:The temperature data of bituminous concrete in the temperature sensor monitors transportation, and to engineering computer Transmission data;Hydraulic oil pressure force data in the pressure sensor measurement transportation, and to engineering computer transmission data;
(3) discharging:When temperature sensor monitors to pitch coagulation temperature reach predetermined temperature range and pressure sensor prison When survey hydraulic fluid pressure reaches predetermined pressure range, bituminous concrete discharging can be carried out, while driver will discharge time point T2 Recorded engineering computer;
By charge time point T1With discharge time point T2It is calculated transport and boils time TS, i.e. TS=T2-T1
In a preferred embodiment of the present invention, the predetermined pressure range bound numerical value of the advance typing on engineering computer leads to Cross the following steps acquisition:
A () records the numerical value Pi of pressure sensor, from transport vehicle in the case of temperature data and pressure data stabilization Taking bituminous concrete carries out slump test, obtains Li;
B (), by test of many times, formula is calculated and obtains predetermined pressure range bound numerical value;
Pi=a+k*Li formula (1)
Pi finger pressures force snesor shows numerical value, and unit is MPa;Li refers to fluidity test result, and unit is s;
K refers to transformational relation number, and unit is MPa/s;A refers to transformational relation constant.
In a preferred embodiment of the present invention, typing engineering project, license plate number, predetermined pressure model are shifted to an earlier date on engineering computer Confined pressure power upper lower limit value.
In a preferred embodiment of the present invention, can be stored by engineering computer and enquiry of historical data, and will be different The data of time draw curve comparison.
In a preferred embodiment of the present invention, when pitch paying concrete is special transport in-car " transport boils the time " TSLess than required value, more than required value when, engineering panel computer by way of display screen stroboscopic, remind site operation personnel.
In a preferred embodiment of the present invention, transit information data can be carried out classification collect statistics, the daily construction of record Transport quantity, average haul-cycle time, discharging when average temperature value, discharging when average pressure value etc., carry out cast asphalt and mix Solidifying soil material performance evaluation.
The beneficial effects of the invention are as follows:Cast asphalt concrete haulage vehicle temperature of the invention, pressure online monitoring and management System and monitoring and managing method, can online obtain cast asphalt concrete in the in-car temperature value of Cooker special transports, and table Levy the pressure value of material fluidity;Start by for transport, the record of end time, obtain cast asphalt concrete material Secondary agitation, time cycle for boiling of transport, the haulage time cycle data of each car material can be recorded;For fortune The behavior of transfiniting being likely to form during defeated, carries out automatic early-warning after the judgement of data, it is ensured that construction quality.The prison for being proposed Pipe method, is changed by the hydraulic oil pressure force value of vehicle mixing plant with the relation of Liu's Ai Er fluidity indexs, and by engineering Whether online pressure value is carried out data processing by panel computer, carries out cast asphalt concrete and possess the discharging state of paving sentencing It is disconnected, construction working efficiency is improve, simplify working procedure.This supervisory systems and method effectively improve management of engineering construction water It is flat, it is ensured that the construction quality of engineering large-span steel structural bridge, with good popularizing application prospect and economic benefit.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples;
Fig. 1 is the structure principle chart of the preferred embodiments of the present invention;
Fig. 2 is the curve map that engineering computer is drawn;
Specific embodiment
Below in conjunction with Figure of description, the present invention is further illustrated.
Cast asphalt concrete haulage vehicle temperature of the invention, pressure online monitoring and management system and monitoring and managing method, can The temperature of concrete of the online acquisition cast asphalt concrete in transport state, the hydraulic oil pressure of vehicle mixing plant Power.Obtain the secondary agitation of cast asphalt concrete material, transport the time cycle for boiling.May shape in transportation Into behavior of transfiniting, carry out automatic early-warning after the judgement of data.By the hydraulic oil pressure force value and Liu Ai Er of vehicle mixing plant The relation conversion of fluidity index, and online pressure value is carried out by data processing by engineering panel computer, carry out cast-type Whether bituminous concrete possesses discharging paves condition adjudgement, has a good application prospect.As shown in figure 1, cast asphalt is mixed Solidifying soil haulage vehicle temperature, pressure online monitoring and management system, including installed in the special Cooker transport vehicles of cast asphalt concrete On temperature sensor, pressure sensor, control main frame, display screen, engineering panel computer.
The temperature sensor be platinum resistance temperature sensor (RTD), the temperature for measuring cast asphalt concrete, Measurement range is 0-500 DEG C;
The pressure sensor is pressure transmission device, the liquid for measuring cast asphalt concrete transport vehicle mixing plant Oil pressure data;
Be packaged for temperature sensor, pressure sensor data by the control main frame, according to the message transmissions arranged extremely Display screen, engineering panel computer;
The display screen, receives temperature, the pressure data of control main frame transmission, is installed on outside transport vehicle carriage, online Temperature, pressure data that display measurement is obtained.
The engineering panel computer, receives temperature, the pressure data of control main frame transmission, and soft using the application of prepackage Part, carries out online linear dependence and draws, and is pointed out to quality control officer.Consider use environment, the industry of engineering panel computer Degree of protection is IP65.
The pressure sensor, temperature sensor are connected with control main frame respectively, using RS485 agreements, data transfer Line length is within 20m.
Based on above-mentioned cast asphalt concrete haulage vehicle temperature, pressure online monitoring and management method, comprise the following steps:
Step (1), each Cooker car installing engineering panel computer, in the application software of prepackage, pre- typing engineering Mesh, license plate number, pressure upper lower limit value etc. set data, as shown in table 1 below.The pitch paying concrete of supervision item used is through mixing In symphysis postpartum, load pitch paying concrete special transport in-car, transport driver clicks on the touch screen of engineering panel computer " charging ", record charge time point T1=10:35:01;
Pre- typing sets data in the engineering panel computer of table 1
Wherein temperature, the upper limit value and lower limit value of haulage time determines according to general engineering technology requirement, for vehicle mixing plant Hydraulic fluid pressure upper lower limit value determination, comprise the following steps:
A () pitch paying concrete is fitted into Cooker transport vehicles, in the case where temperature, pressure value are basicly stable, note The numerical value Pi of pressure sensor is recorded, cast asphalt concrete is taken from transport vehicle, carry out slump test, obtain Li
B () with relation formula (1), and calculates acquisition transformational relation numerical value by test of many times;
Pi=a+k*LiFormula (1)
Pi finger pressures force snesor shows numerical value, and unit is MPa;Li refers to fluidity test result, and unit is s;
K refers to transformational relation number, and unit is MPa/s;A refers to transformational relation constant;
C (), with relation formula, calculates according to the upper lower limit value of pitch paying concrete material fluidity technical requirements To the upper lower limit value of pressure.Upper lower limit value such as engineering technology requirement flowing time is respectively 30s, 55s, and a values are -21.66, K values are 2.555MPa/s, and hydraulic fluid pressure upper lower limit value respectively 16.5MPa, 20.5MPa are obtained after calculating.
The temperature data of pitch paying concrete in step (2) institute mounting temperature sensor monitoring transportation, to engineering Panel computer transmits data;Institute's installation pressure sensor measures the hydraulic oil pressure of cast asphalt concrete transport vehicle mixing plant Force data, data are transmitted to engineering panel computer;Engineering panel computer pre-installed applications software.
Step (3) engineering panel computer in units of haulage time, draws out temperature, pressure by pre-installed applications software Change numerical value, as shown in Figure 2, it is also possible to enter to transfer the transportation data of history, carry out the contrast between drafting curve.When reaching skill When art requires arranged temperature, pressure value, you can carry out the discharging of pitch paying concrete.With haulage time as single in Fig. 2 Position, draws out temperature, pressure change numerical value.
Before step (4) special transport vehicle starts discharging, transport driver clicks on the touch screen of engineering panel computer and " unloads Material ", records discharge time point T2=12:15:02, acquisition pitch paying concrete is in special transport in-car " when transport is boiled Between " TS=T2-T1=12:15:02-10:35:40 minutes 01=1 hours, the haulage time cycle was in the upper limit value and lower limit value area for setting It is interior.If the time cycle is less than lower limit, clicks on " discharging " or the time cycle is more than higher limit, " discharging ", engineering are not clicked on also Panel computer reminds site operation personnel by way of display screen stroboscopic.
During practice of construction, engineering panel computer is mounted with My SQL databases, and collection total data is deposited Collection information data can be carried out classification collect statistics, the transport quantity of the daily construction of record, average fortune by storage, supervisor of construction Average pressure value etc. when average temperature value, discharging, carries out cast asphalt concrete material performance evaluation when defeated cycle, discharging. Behavior of transfiniting in transportation simultaneously points out site construction management personnel not only by field panel stroboscopic form, may be used also The early warning of the forms such as wechat, short message, to ensure engineering construction quality.
In sum, cast asphalt concrete haulage vehicle temperature of the invention, pressure online monitoring and management system and supervision Method, can online obtain cast asphalt concrete in the in-car temperature value of Cooker special transports, and characterize material flowing The pressure value of degree;Start by for transport, the record of end time, obtain the secondary of cast asphalt concrete material and stir Mix, transport the time cycle for boiling, the haulage time cycle data of each car material can be recorded;For in transportation The behavior of transfiniting being likely to form, carries out automatic early-warning after the judgement of data, it is ensured that construction quality.The monitoring and managing method for being proposed, Changed with the relation of Liu's Ai Er fluidity indexs by the hydraulic oil pressure force value of vehicle mixing plant, and by engineering panel computer Whether online pressure value is carried out into data processing, cast asphalt concrete is carried out and possess discharging to pave condition adjudgement, improved Construction working efficiency, simplifies working procedure.This supervisory systems and method effectively improve management of engineering construction level, it is ensured that big The construction quality of across footpath steel structure bridge, with good popularizing application prospect.
General principle of the invention, principal character and advantage has been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, simply original of the invention is illustrated described in above-described embodiment and specification Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements All fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent circle. It is fixed.

Claims (8)

1. a kind of cast asphalt concrete online monitoring and management system, including:Temperature on bituminous concrete transport vehicle is passed Sensor, pressure sensor, engineering computer and control main frame, it is characterised in that the temperature sensor, the pressure sensor and The equal signal of engineering computer connects the control main frame;
Bituminous concrete heating is additionally provided with the transport vehicle and boils device;
The temperature sensor is used to measure the temperature data of bituminous concrete in transport vehicle;
The pressure sensor is used to measure the hydraulic oil pressure force data of the mixing plant on transport vehicle.
2. cast asphalt concrete online monitoring and management system according to claim 1, it is characterised in that:The TEMP Device is platinum resistance temperature sensor, and measurement range is 0-500 DEG C.
3. cast asphalt concrete online monitoring and management system according to claim 1, it is characterised in that:The pressure sensing Device is pressure transmission device.
4. cast asphalt concrete online monitoring and management system according to claim 1, it is characterised in that:The control main frame Display screen is provided with, the display screen is installed on outside the compartment of transport vehicle, and the temperature that Real time displaying is obtained by control main frame Data and pressure data.
5. the monitoring and managing method that the online monitoring and management system in a kind of use claim 1-4 described in any claim is carried out, its bag Include following steps:
(1)Charging:Bituminous concrete is loaded in transport vehicle, while driver is by charge time point T1Recorded engineering computer;
(2)Monitoring:The temperature data of bituminous concrete in the temperature sensor monitors transportation, and to engineering computer transmission Data;Hydraulic oil pressure force data in the pressure sensor measurement transportation, and to engineering computer transmission data;
(3)Discharging:When temperature sensor monitors reach predetermined temperature range and pressure sensor monitoring liquid to pitch coagulation temperature When oil pressure reaches predetermined pressure range, bituminous concrete discharging can be carried out, while driver will discharge time point T2Record To engineering computer;
By charge time point T1With discharge time point T2It is calculated transport and boils time TS, i.e. TS=T2-T1
6. monitoring and managing method according to claim 5, it is characterised in that:The predetermined pressure model of advance typing on engineering computer Lower numerical limit is placed to obtain through the following steps:
(a)In the case of temperature data and pressure data stabilization, the numerical value Pi of pressure sensor is recorded, drip is taken from transport vehicle Blue or green concrete carries out slump test, obtains Li;
(b)By test of many times, formula is calculated and obtains predetermined pressure range bound numerical value;
Pi=a+k*Li formula(1)
Pi finger pressures force snesor shows numerical value, and unit is MPa;Li refers to fluidity test result, and unit is s;
K refers to transformational relation number, and unit is MPa/s;A refers to transformational relation constant.
7. monitoring and managing method according to claim 5, it is characterised in that:Shift to an earlier date typing engineering project, car on engineering computer The trade mark, predetermined pressure range pressure upper lower limit value.
8. monitoring and managing method according to claim 5, it is characterised in that:Can be stored and query history number by engineering computer According to, and the data of different time are drawn into curve comparison.
CN201611097052.0A 2016-12-02 2016-12-02 On-line supervision system for casting type asphalt concrete, and supervision method Pending CN106709633A (en)

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CN201611097052.0A CN106709633A (en) 2016-12-02 2016-12-02 On-line supervision system for casting type asphalt concrete, and supervision method

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Application Number Priority Date Filing Date Title
CN201611097052.0A CN106709633A (en) 2016-12-02 2016-12-02 On-line supervision system for casting type asphalt concrete, and supervision method

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CN109708794A (en) * 2019-01-08 2019-05-03 江苏中路信息科技有限公司 A kind of water stabilized mixture feeds intake on-Line Monitor Device and method
CN114056785A (en) * 2021-11-09 2022-02-18 湖北工建绿色材料投资有限公司 Discharging control method of asphalt mixing plant

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109708794A (en) * 2019-01-08 2019-05-03 江苏中路信息科技有限公司 A kind of water stabilized mixture feeds intake on-Line Monitor Device and method
CN114056785A (en) * 2021-11-09 2022-02-18 湖北工建绿色材料投资有限公司 Discharging control method of asphalt mixing plant

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