CN106699040B - A kind of aerosil mortar and preparation method thereof - Google Patents

A kind of aerosil mortar and preparation method thereof Download PDF

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Publication number
CN106699040B
CN106699040B CN201710125936.0A CN201710125936A CN106699040B CN 106699040 B CN106699040 B CN 106699040B CN 201710125936 A CN201710125936 A CN 201710125936A CN 106699040 B CN106699040 B CN 106699040B
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parts
mortar
cement
powder
sand
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CN106699040A (en
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朱晓辉
李坚良
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XINHUASHENG ENERGY SAVING TECHNOLOGY CO., LTD.
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Xinhuasheng Energy Saving Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/10Mortars, concrete or artificial stone characterised by specific physical values for the viscosity
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A kind of aerosil mortar and preparation method thereof belongs to mortar preparation technical field, relates generally to a kind of mortar and preparation method thereof;The present invention is in order to solve the problems, such as that the demand of current actual conditions is not achieved in the performance of the mortar of prior art kind;The present invention includes the following component according to weight fraction ratio: 100 parts of cement, 300 parts of sand, 0.08-0.5 parts of defoaming agent, 10-20 parts of silica aerosil microballoon, and 25-40 parts of ethyl acrylate lotion, 0.02-0.1 parts of polymer powder, 5-7 parts of water;The present invention improves the whole viscosity of cement mortar while also substantially increasing its tensile strength, flexural strength, mortar bonding durability and improves, and reduces its drying shrinkage, reduces cracking, while can increase frost resistance and anti-permeability performance.

Description

A kind of aerosil mortar and preparation method thereof
Technical field
A kind of mortar and preparation method thereof belongs to mortar preparation technical field, relates generally to a kind of aerosil sand Slurry and preparation method thereof.
Background technique
Mortar is a kind of Important building material in architectural engineering, is widely used in the masonry and plastering engineering of building.Mortar It is many kinds of, performance constantly improves also with the development of modern architecture material, the tensile strength of common cement mortar, Flexural strength and adhesion strength is high, poor toughness, easy to crack, with society development for cement and cement matrix intensity It is required that it is higher and higher, increase calcium silicates etc. in cement kind, improve the intensity of cement mortar, while also bringing some new ask Topic, for example, material brittleness problems, aquation heat problem, non-loaded deformation the problem of, in view of the above-mentioned problems, people start constantly Research adds various substances in cement mortar kind, to enhance its toughness and caking property etc., although having done a variety of effort, cement mortar Various aspects of performance still cannot reach engineering necessary requirement.
Aeroge is a kind of solid matter form, one of the solid of world's upper density very little.Density is 3 kilograms every cube Rice.Because density is extremely low, at present most light aeroge only have 0.16 milligram it is per cubic centimeter, it is more slightly lower than atmospheric density, so It is called " cigarette freezed " or " blue smoke ".Since the particle of the inside is very small (nanometer scale), so visible light dissipates when passing through it Smaller (Rayleigh scattering) is penetrated, just as sunlight by air.Therefore, it, which is also looked at as sky, turns blue (if the inside does not have Have the other things of doping), if seen against light somewhat rubescent.(sky is blue, and the sky of dusk is red).Due to General 80% or more is air in aeroge, so there is extraordinary heat insulation, the aeroge of one-inch thickness it is suitable 20 to 30 pieces it is general The heat insulating function of logical glass.Even if aeroge is placed between rose and flame, rose also can be at all lossless.As a kind of novel Material has been applied to various field kinds, applies it in mortar, and the performance for improving cement mortar various aspects will become one New direction.
Summary of the invention
To solve the above-mentioned problems, the invention discloses a kind of aerosil mortars and preparation method thereof, not only The various aspects of performance of cement mortar is improved, and preparation process is simple, it is easy to accomplish.
The object of the present invention is achieved like this:
A kind of aerosil mortar, including the following component according to weight fraction ratio: 100 parts of cement, sand 300 Part, 0.08-0.5 parts of defoaming agent, 10-20 parts of silica aerosil microballoon, 25-40 parts of ethyl acrylate lotion, polymer powder 0.02-0.1 parts, 5-7 parts of water.
The polymer powder includes methylcellulose and dispersed rubber powder, the weight ratio of methylcellulose and dispersed rubber powder For 2:1.
The aerosil mortar includes 15-30 parts of mineral micro powder, adds mineral micro powder in mortar kind, not only The comprehensive performance of mortar can be improved, and the mobility of mortar, water-retaining property can be improved etc., mortar strength and water can be improved The matching of mud intensity improves the water resistance of mortar, reduces drying shrinkage;
The mineral micro powder includes miberal powder, agstone and flyash, the weight ratio model of miberal powder, agstone and flyash It is trapped among between 1:1.2:1.5-1:1.3:1.8.
The aerosil mortar includes 0.2-0.8 parts of water-reducing agent, since mineral micro powder can be anti-early period in mortar The process kind of answering causes the influences such as the decline of its early strength, drying shrinkage increase, compression strength reduces, dispersed using the western clothes of water-reducing agent, Mortar early strength can be improved in wetting action, while can also be improved the workability of mortar.
The fineness modulus range of the sand is between 2.2-2.6.
The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
Based on a kind of preparation method of aerosil mortar, include the next steps:
Step 1: determining cement-sand ratio, the dosage of every cube of mortar kind cement is determined according to cement-sand ratio;
Step 2: the system of stirring evenly after ethyl acrylate lotion, silica aerosil microballoon and polymer powder are mixed At slurries A;
Step 3: cement, sand, mineral micro powder and water are mixed, and water-reducing agent is added, stirs evenly and mud B, mud is made The consistency range of B is 68mm-73mm;
Step 4: slurries A is added in mud B, it is lasting to stir, and defoaming agent is added while agitating.
Compared with prior art, the present invention having the advantages that, polymer powder, silica airsetting in the present invention Glue microballoon and the mixing of ethyl acrylate lotion, the mixed serum of formation are mixed with cement and sand, constitute a kind of net of elastic interpenetrating Network structure, cement and sand are evenly distributed in the elastomeric network, improve the whole viscosity of cement mortar while also significantly It improves its tensile strength, flexural strength, mortar bonding durability to improve, reduces its drying shrinkage, reduces cracking, while can be with Increase frost resistance and anti-permeability performance.
Specific embodiment
The specific embodiment of the invention is described in further detail below.
Embodiment one: a kind of aerosil mortar of the present embodiment, including according to following group of weight fraction ratio Point: 100 parts of cement, 300 parts of sand, 0.2 part of defoaming agent, 10 parts of silica aerosil microballoon, 25 parts of ethyl acrylate lotion, 0.02 part of polymer powder, 5 parts of water, 15 parts of mineral micro powder, 0.2 part of water-reducing agent;
The polymer powder includes methylcellulose and dispersed rubber powder, the weight ratio of methylcellulose and dispersed rubber powder For 2:1.
The mineral micro powder includes miberal powder, agstone and flyash, the weight ratio model of miberal powder, agstone and flyash It is trapped among 1:1.2:1.5;
The fineness modulus of the sand is 2.3.
The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
A kind of preparation method of aerosil mortar, includes the next steps:
Step 1: determining cement-sand ratio 1:3, the dosage of every cube of mortar kind cement is determined according to cement-sand ratio;
Step 2: the system of stirring evenly after ethyl acrylate lotion, silica aerosil microballoon and polymer powder are mixed At slurries A;
Step 3: cement, sand, mineral micro powder, water-reducing agent and water are mixed, and stirs evenly and mud B is made, mud B's Consistency range is 70mm;
Step 4: slurries A is added in mud B, and continue to stir, and defoaming agent is added while agitating.
Embodiment two: a kind of aerosil mortar of the present embodiment, including according to following group of weight fraction ratio Point: 100 parts of cement, 300 parts of sand, 0.2 part of defoaming agent, 15 parts of silica aerosil microballoon, 30 parts of ethyl acrylate lotion, 0.5 part of polymer powder, 6 parts of water, 20 parts of mineral micro powder, 0.4 part of water-reducing agent;
The polymer powder includes methylcellulose and dispersed rubber powder, the weight ratio of methylcellulose and dispersed rubber powder For 2:1.
The mineral micro powder includes miberal powder, agstone and flyash, the weight ratio model of miberal powder, agstone and flyash It is trapped among 1:1.2:1.5;
The fineness modulus of the sand is 2.3.
The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
A kind of preparation method of aerosil mortar, includes the next steps:
Step 1: determining cement-sand ratio 1:3, the dosage of every cube of mortar kind cement is determined according to cement-sand ratio;
Step 2: the system of stirring evenly after ethyl acrylate lotion, silica aerosil microballoon and polymer powder are mixed At slurries A;
Step 3: cement, sand, mineral micro powder, water-reducing agent and water are mixed, and stirs evenly and mud B is made, mud B's Consistency range is 70mm;
Step 4: slurries A is added in mud B, and continue to stir, and defoaming agent is added while agitating.
Embodiment three: a kind of aerosil mortar of the present embodiment, including according to following group of weight fraction ratio Point: 100 parts of cement, 300 parts of sand, 0.2 part of defoaming agent, 20 parts of silica aerosil microballoon, 40 parts of ethyl acrylate lotion, 0.1 part of polymer powder, 7 parts of water, 30 parts of mineral micro powder, 0.8 part of water-reducing agent;
The polymer powder includes methylcellulose and dispersed rubber powder, the weight ratio of methylcellulose and dispersed rubber powder For 2:1.
The mineral micro powder includes miberal powder, agstone and flyash, the weight ratio model of miberal powder, agstone and flyash It is trapped among 1:1.2:1.5;
The fineness modulus range of the sand is between 2.2-2.6.
The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
A kind of preparation method of aerosil mortar, includes the next steps:
Step 1: determining cement-sand ratio 1:3, the dosage of every cube of mortar kind cement is determined according to cement-sand ratio;
Step 2: the system of stirring evenly after ethyl acrylate lotion, silica aerosil microballoon and polymer powder are mixed At slurries A;
Step 3: cement, sand, mineral micro powder, water-reducing agent and water are mixed, and stirs evenly and mud B is made, mud B's Consistency range is 70mm;
Step 4: slurries A is added in mud B, and continue to stir, and defoaming agent is added while agitating.
Example IV: a kind of aerosil mortar of the present embodiment, including according to following group of weight fraction ratio Point: 100 parts of cement, 300 parts of sand, 0.08-0.5 parts of defoaming agent, 2 parts of ethyl acrylate lotion, 6 parts of water;
The polymer powder includes methylcellulose and dispersed rubber powder, the weight ratio of methylcellulose and dispersed rubber powder For 2:1.
The mineral micro powder includes miberal powder, agstone and flyash, the weight ratio model of miberal powder, agstone and flyash It is trapped among 1:1.2:1.5;
The fineness modulus range of the sand is between 2.2-2.6.
The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
Embodiment five: a kind of aerosil mortar of the present embodiment, including according to following group of weight fraction ratio Point: 100 parts of cement, 300 parts of sand, 0.2 part of defoaming agent, 50 parts of silica aerosil microballoon, 50 parts of ethyl acrylate lotion, 2 parts of polymer powder, 6 parts of water, 30 parts of mineral micro powder, 0.8 part of water-reducing agent;
The polymer powder includes methylcellulose and dispersed rubber powder, the weight ratio of methylcellulose and dispersed rubber powder For 2:1.
The mineral micro powder includes miberal powder, agstone and flyash, the weight ratio model of miberal powder, agstone and flyash It is trapped among 1:1.2:1.5;
The fineness modulus range of the sand is between 2.2-2.6.
The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
The mechanical property table of above embodiments is as shown in the table:
As seen from the above table, the crimping of the mortar material of the application is apparently higher than the bend-press ratio of existing mortar, the bonding of mortar Intensity is 3 times or so of existing mortar bonding strength, and the coursing degree of mortar of the application is small, water-retaining property is high, impervious strong, shrinking percentage It is small.

Claims (3)

1. a kind of aerosil mortar, it is characterised in that: including the proportion component according to following parts by weight: cement 100 Part, 300 parts of sand, 0.08-0.5 parts of defoaming agent, 10-20 parts of silica aerosil microballoon, 25-40 parts of ethyl acrylate lotion, 0.02-0.1 parts of polymer powder, 15-30 parts of mineral micro powder, 0.2-0.8 parts of water-reducing agent, 5-7 parts of water;The polymer powder includes first The weight ratio of base cellulose and dispersed rubber powder, methylcellulose and dispersed rubber powder is 2:1;The mineral micro powder includes mine Powder, agstone and flyash, the weight ratio range of miberal powder, agstone and flyash 1:1.2:1.5-1:1.3:1.8 it Between.
2. based on a kind of aerosil mortar described in claim 1, it is characterised in that: the fineness modulus range of the sand Between 2.2-2.6;The fineness of the cement is 80 μm and tails over less than or equal to 2.5%.
3. the preparation method based on a kind of aerosil mortar described in claim 1, it is characterised in that: including following step It is rapid:
Step 1: determining cement-sand ratio, the dosage of cement in every cube of mortar is determined according to cement-sand ratio;
Slurry is made Step 2: stirring evenly after ethyl acrylate lotion, silica aerosil microballoon and polymer powder are mixed Liquid A;
Step 3: cement, sand, mineral micro powder, water-reducing agent, water are mixed, and stirs evenly and mud B is made, the consistency model of mud B It encloses for 68mm-73mm;
Step 4: slurries A is added in mud B, and continue to stir, and defoaming agent is added while agitating.
CN201710125936.0A 2017-03-05 2017-03-05 A kind of aerosil mortar and preparation method thereof Active CN106699040B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110395964A (en) * 2019-06-12 2019-11-01 段耀祖 A kind of dispersion resistance runway road surface repair materials
CN112209688A (en) * 2020-07-24 2021-01-12 响水华夏特材科技发展有限公司 Bi-component composite thermal insulation mortar

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101648798A (en) * 2009-07-13 2010-02-17 河南省绿韵建材有限公司 Cement-based floor self-leveling mortar and preparation method thereof
CN101786822A (en) * 2009-05-05 2010-07-28 施无我 High-impervious microcrystal self-curing type cement additive
CN105884313A (en) * 2015-01-08 2016-08-24 因素高科(北京)科技发展有限公司 High-performance silicon dioxide aerogel thermal mortar and preparation method thereof
CN106145813A (en) * 2016-06-28 2016-11-23 蚌埠市方阵商品混凝土有限公司 A kind of high-temperature-resistant thermal-insulation concrete
CN106467304A (en) * 2016-08-29 2017-03-01 长春工业大学 A kind of silica aerosil microballoon and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101786822A (en) * 2009-05-05 2010-07-28 施无我 High-impervious microcrystal self-curing type cement additive
CN101648798A (en) * 2009-07-13 2010-02-17 河南省绿韵建材有限公司 Cement-based floor self-leveling mortar and preparation method thereof
CN105884313A (en) * 2015-01-08 2016-08-24 因素高科(北京)科技发展有限公司 High-performance silicon dioxide aerogel thermal mortar and preparation method thereof
CN106145813A (en) * 2016-06-28 2016-11-23 蚌埠市方阵商品混凝土有限公司 A kind of high-temperature-resistant thermal-insulation concrete
CN106467304A (en) * 2016-08-29 2017-03-01 长春工业大学 A kind of silica aerosil microballoon and preparation method thereof

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