CN106698357A - Device and method for preparing oxygen through three-tower low pressure adsorption and vacuum desorption - Google Patents

Device and method for preparing oxygen through three-tower low pressure adsorption and vacuum desorption Download PDF

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CN106698357A
CN106698357A CN201611231282.1A CN201611231282A CN106698357A CN 106698357 A CN106698357 A CN 106698357A CN 201611231282 A CN201611231282 A CN 201611231282A CN 106698357 A CN106698357 A CN 106698357A
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adsorption tower
oxygen
tower
tank
vacuum desorption
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陈世文
刘新旺
王国超
郑英杰
杜中山
王聪
宋东宪
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Beijing Jinda Wanxiang Environmental Science And Technology Co ltd
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Beijing Jiahe Wanxiang Technology Co Ltd
Beijing Jindawanxiang Environmental Protection Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B13/00Oxygen; Ozone; Oxides or hydroxides in general
    • C01B13/02Preparation of oxygen
    • C01B13/0229Purification or separation processes
    • C01B13/0248Physical processing only
    • C01B13/0259Physical processing only by adsorption on solids
    • C01B13/0262Physical processing only by adsorption on solids characterised by the adsorbent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/047Pressure swing adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/047Pressure swing adsorption
    • B01D53/053Pressure swing adsorption with storage or buffer vessel
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B13/00Oxygen; Ozone; Oxides or hydroxides in general
    • C01B13/02Preparation of oxygen
    • C01B13/0229Purification or separation processes
    • C01B13/0248Physical processing only
    • C01B13/0259Physical processing only by adsorption on solids
    • C01B13/0262Physical processing only by adsorption on solids characterised by the adsorbent
    • C01B13/027Zeolites
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B13/00Oxygen; Ozone; Oxides or hydroxides in general
    • C01B13/02Preparation of oxygen
    • C01B13/0229Purification or separation processes
    • C01B13/0248Physical processing only
    • C01B13/0259Physical processing only by adsorption on solids
    • C01B13/0262Physical processing only by adsorption on solids characterised by the adsorbent
    • C01B13/0274Other molecular sieve materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40011Methods relating to the process cycle in pressure or temperature swing adsorption
    • B01D2259/40013Pressurization
    • B01D2259/40015Pressurization with two sub-steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40011Methods relating to the process cycle in pressure or temperature swing adsorption
    • B01D2259/40035Equalization
    • B01D2259/40037Equalization with two sub-steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
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    • B01D2259/403Further details for adsorption processes and devices using three beds
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2210/00Purification or separation of specific gases
    • C01B2210/0028Separation of the specific gas from gas mixtures containing a minor amount of this specific gas
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2210/00Purification or separation of specific gases
    • C01B2210/0043Impurity removed
    • C01B2210/0046Nitrogen
    • CCHEMISTRY; METALLURGY
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    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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  • Separation Of Gases By Adsorption (AREA)
  • Oxygen, Ozone, And Oxides In General (AREA)

Abstract

The invention discloses a device and method for preparing oxygen through three-tower low pressure adsorption and vacuum desorption. The device comprises a blast blower, a vacuum pump, a first adsorption tower, a second adsorption tower, a third adsorption tower, a first equalizer tank, a second equalizer tank and an oxygen buffer tank, wherein an inlet of the first adsorption tower is connected with the inlets of the second adsorption tower and the third adsorption tower and is connected to the blast blower and the vacuum pump; an outlet of the first adsorption tower is connected to the outlets of the second adsorption tower and the third adsorption tower and is connected to the oxygen buffer tank; and the first adsorption tower, the second adsorption tower and the third adsorption tower are connected with the first equalizer tank and the second equalizer tank through pipes. By adopting the device and the method, the output and the yield of the oxygen can be improved, and the problems that an existing VPSA oxygen production process is low in oxygen utilization rate, low in adsorbent utilization rate and high in equipment cost are solved.

Description

The apparatus and method that a kind of three towers low pressure adsorbent vacuum desorption prepares oxygen
Technical field
The present invention relates to the use of the technical field that pressure swing adsorption method prepares oxygen, more particularly to a kind of three towers low pressure adsorbent is true The apparatus and method that empty desorption prepares oxygen.
Background technology
Main component in air is nitrogen and oxygen, and using under environment temperature, nitrogen and oxygen are in molecular sieve in air On absorption property it is different(Oxygen can by and nitrogen is adsorbed), appropriate technical process is designed, nitrogen and oxygen can be made Separate and oxygen is obtained.Nitrogen adsorption capacity over a molecular sieve is stronger than oxygen(Nitrogen is strong with the active force of molecular sieve surface ion), When air under pressurised conditions by the adsorbent bed equipped with zeolite adsorbent when, nitrogen by molecular sieve adsorption, oxygen because Absorption is less, is enriched with and flowed out adsorbent bed in the gas phase, oxygen and nitrogen separation is obtained oxygen.When molecular sieve adsorption nitrogen Gas is to close to after saturation, blowing air is stopped and reduces the pressure of adsorbent bed, and the nitrogen of molecular sieve adsorption just can be desorbed, point Son sieve is regenerated and repeatable utilization.
Small-sized oxygen generating plant all uses pressure swing adsorption method currently on the market(PSA), it is a kind of using many sky solid absorptions Agent certain pressure, at a temperature of, to different component in mixed gas have selection absorption characteristic, realize the separation of mixed gas Technology.Low pressure adsorbent vacuum desorption(VPSA)The adsorptive pressure superatmospheric of method, typically in 40~60Kpa, VPSA methods are mesh Preceding to use most one kind oxygen techniques processed, oxygen power consumption processed is general in 0.15~0.2KWh/m3, the m of unit scale 0~20003/h。 Adsorbent reactivation effect is good in VPSA methods, can effectively reduce flushing tolerance, reduces product gas loss, improves product recovery rate, energy Consumption is relatively low.
But current VPSA oxygen generating plants have the following disadvantages:As pressure oscillation is big, high equipment cost, product oxygen concentration Low, oxygen yield is low, can not continuously produce oxygen..
The content of the invention
The embodiment of the present invention is expected to provide the apparatus and method that a kind of three towers low pressure adsorbent vacuum desorption prepares oxygen, can Improve oxygen output and yield.
What the technical scheme of the embodiment of the present invention was realized in:
A kind of three towers low pressure adsorbent vacuum desorption prepares the device of oxygen, including air blower, vavuum pump, the first adsorption tower, second Adsorption tower, the 3rd adsorption tower, the first equalizer tank, the second equalizer tank and oxygen surge tank, wherein the import of the first adsorption tower, second The import of adsorption tower and the 3rd adsorption tower is connected, and is connected to air blower and vavuum pump, the outlet of the first adsorption tower, the second absorption The outlet of tower and the 3rd adsorption tower is connected, and is connected to oxygen surge tank, the first adsorption tower, the second adsorption tower and the 3rd adsorption tower It is connected with the first equalizer tank and the second equalizer tank by pipeline, wherein,
Air blower is input into the first adsorption tower, the second adsorption tower and the 3rd adsorption tower after being used to compress raw air by pipeline;
Vavuum pump is used to extract the gas in the first adsorption tower, the second adsorption tower and the 3rd adsorption tower;
First adsorption tower, the second adsorption tower and the 3rd adsorption tower are used to adsorb and produce oxygen, forward bleed off pressure, vacuum desorption, clean and fill Pressure, output oxygen rich gas to the first equalizer tank, output Poor oxygen gas to the second equalizer tank, output oxygen to oxygen surge tank;
First equalizer tank is used to store the oxygen rich gas from the input of the first adsorption tower, the second adsorption tower and the 3rd adsorption tower, and defeated Go out carries out pressurising to the first adsorption tower, the second adsorption tower and the 3rd adsorption tower;
Second equalizer tank is used to store the Poor oxygen gas from the input of the first adsorption tower, the second adsorption tower and the 3rd adsorption tower, and defeated Go out carries out pressurising to the first adsorption tower, the second adsorption tower and the 3rd adsorption tower;
Oxygen surge tank be used for collect from the first adsorption tower, the second adsorption tower and the 3rd adsorption tower input oxygen, and export to First adsorption tower, the second adsorption tower and the 3rd adsorption tower are cleaned.
Preferably, also including 25 valves.
Preferably, 25 valves are pneumatic switching valves.
Preferably, also including 3 check-valves, one end of 3 check-valves be respectively communicated with the first adsorption tower, the second adsorption tower and 3rd adsorption tower, other end connection oxygen surge tank.
Preferably, also including programmable logic controller (PLC), programmable logic controller (PLC) is used to export electric signal control valve.
Embodiments of the invention also provide a kind of method that three towers low pressure adsorbent vacuum desorption prepares oxygen, including following step Suddenly:
Raw air enters the first adsorption tower by air blower, and the first adsorption tower is adsorbed, and acquisition oxygen is conveyed to oxygen and delays Tank is rushed, the second adsorption tower is vacuumized with stage vavuum pump, carry out vacuum desorption, the 3rd adsorption tower adsorbent saturation, drum Blower fan stops, and the 3rd adsorption tower is by oxygen rich gas therein along putting to the first equalizer tank;
First adsorption tower continues to adsorb product oxygen, obtains oxygen from oxygen surge tank with the adsorption tower of stage second and is cleaned, and the 3rd Adsorption tower is by Poor oxygen gas therein along putting to the second equalizer tank;
First adsorption tower continues to adsorb product oxygen, and obtaining Poor oxygen gas from the second equalizer tank with the adsorption tower of stage second carries out pressurising, Vavuum pump is vacuumized to the 3rd adsorption tower, carries out vacuum desorption;
First adsorption tower continues to adsorb product oxygen, and obtaining oxygen rich gas from the first equalizer tank with the adsorption tower of stage second carries out pressurising, And air pressurising is utilized, the 3rd adsorption tower proceeds vacuum desorption;
First adsorption tower adsorbent saturation, air blower stops, and the first adsorption tower presses suitable the putting to first of oxygen rich gas therein Tank, the second adsorption tower is entered with stage raw air by air blower, and the second adsorption tower is adsorbed, and obtains oxygen conveying oxygen supply Gas surge tank, the 3rd adsorption tower proceeds vacuum desorption;
By Poor oxygen gas therein along putting to the second equalizer tank, the second adsorption tower continues to adsorb product oxygen first adsorption tower, and the 3rd inhales Attached tower obtains oxygen and is cleaned from oxygen surge tank;
Vavuum pump is vacuumized to the first adsorption tower, carries out vacuum desorption, is continued to adsorb with the adsorption tower of stage second and is produced oxygen, the Three adsorption towers obtain Poor oxygen gas and carry out pressurising from the second equalizer tank;
First adsorption tower proceeds vacuum desorption, continues to adsorb with the adsorption tower of stage second and produces oxygen, and the 3rd adsorption tower is from first Equalizer tank obtains oxygen rich gas and carries out pressurising, and utilizes air pressurising;
First adsorption tower proceeds vacuum desorption, and with stage the second adsorption tower adsorbent saturation, air blower stops, the second absorption By oxygen rich gas therein along putting to the first equalizer tank, raw air enters the 3rd adsorption tower, the 3rd absorption to tower by air blower Tower is adsorbed, and is obtained oxygen and is conveyed to oxygen surge tank;
First adsorption tower obtains oxygen and is cleaned from oxygen surge tank, with the adsorption tower of stage second that Poor oxygen gas therein are suitable Put to the second equalizer tank, the 3rd adsorption tower continues to adsorb product oxygen;
First adsorption tower obtains Poor oxygen gas and carries out pressurising from the second equalizer tank, and the second adsorption tower is taken out with stage vavuum pump Vacuum, carries out vacuum desorption, and the 3rd adsorption tower continues to adsorb product oxygen;
First adsorption tower obtains oxygen rich gas and carries out pressurising from the first equalizer tank, and utilizes air pressurising, with stage vavuum pump after Continuous to carry out vacuum desorption, the 3rd adsorption tower continues to adsorb product oxygen;
Repeat above step.
Preferably, when the first adsorption tower, the second adsorption tower and the 3rd adsorption tower are adsorbed, air pressure range is arrived for 40 kPas 50 kPas;First adsorption tower, the second adsorption tower and the 3rd adsorption tower are completed along when putting, and air pressure range is 5 kPas to 20 kPas;The When one adsorption tower, the second adsorption tower and the 3rd adsorption tower carry out vacuum desorption, air pressure range is -40 kPas to -50 kPas;First When adsorption tower, the second adsorption tower and the 3rd adsorption tower complete pressurising, air pressure range is -20 kPas to 10 kPas.
Preferably, the oxygen concentration of oxygen rich gas is 80% to 90%, and the oxygen concentration of Poor oxygen gas is 60% to 70%.
Preferably, the adsorbent in the first adsorption tower, the second adsorption tower and the 3rd adsorption tower is alundum (Al2O3), 13X point Son sieve, lithium dimer sieve and/or zeolite molecular sieve.
The apparatus and method that the three tower low pressure adsorbent vacuum desorptions that the embodiment of the present invention is provided prepare oxygen, can divide from air It is 80%~93% from purity(Percent by volume)Oxygen, oxygen yield can reach 70%~80%, and production scale is adapted to The medium-and-large-sized oxygen generating plant of 3000Nm3/h to 7000Nm3/h.Solve that original VPSA oxygen technical oxygen utilization rate is low, unit Yield adsorbent amount is big(Adsorbent utilization rate is low), the equipment manufacturing cost influence VPSA technology applications such as high shortcoming.
Brief description of the drawings
Fig. 1 is the structural representation of the device that three towers low pressure adsorbent vacuum desorption provided in an embodiment of the present invention prepares oxygen Figure.
Specific embodiment
In order to illustrate more clearly the embodiments of the present invention and technical scheme, below in conjunction with drawings and Examples to the present invention Technical scheme be described in detail, it is clear that described embodiment is a part of embodiment of the invention, rather than complete Portion's embodiment.Based on embodiments of the invention, those of ordinary skill in the art are obtained on the premise of not paying creative work The every other embodiment for obtaining, belongs to the scope of protection of the invention.
The technical scheme is that a kind of three towers VPSA of design prepares the device of oxygen, including 3 adsorption towers, 1 drum 3 adsorption tower combinations are carried out pressure-variable adsorption, in a week by blower fan, 1 vavuum pump, 2 equalizer tanks and 1 oxygen surge tank In phase, each adsorption tower experience absorption produce oxygen, forward bleed off pressure, vacuum desorption, cleaning, five steps such as pressurising, with for the moment Carve 3 adsorption towers and be respectively at the different operational phases.One adsorption tower absorption, another adsorption tower desorption and regeneration, the 3rd Adsorption tower carries out cleaning pressurising, and each adsorption tower differs an adsorption step.Unless otherwise instructed, it is used in the embodiment of the present invention Pressure is all gauge pressure commonly used in the art.
Fig. 1 is the structural representation of the device that three towers low pressure adsorbent vacuum desorption provided in an embodiment of the present invention prepares oxygen Figure.As shown in figure 1, the device that the three towers low pressure adsorbent vacuum desorption prepares oxygen includes air blower G, vavuum pump V, the first absorption Tower A, the second adsorption tower B, the 3rd adsorption tower C, the first equalizer tank V1, the second equalizer tank V2, oxygen surge tank V3,3 check-valves J1, J2 and J3, and 25 valves A1-A6, B1-B6, C1-C6, K1, K2, A7, A8, B7, B8 and C7.Wherein this 25 valves A1-A6, B1-B6, C1-C6, K1, K2, A7, A8, B7, B8 and C7 are pneumatic switching valves.One end of A7 and A8 and the first equalizer tank Connection, one end of B7 and B8 connects with the second equalizer tank, and one end of C7 connects with oxygen surge tank.Two suctions in the present embodiment Attached tower diameter 2000mm, height 3200mm, using the air blower of model 65m3/h.
The import of the first adsorption tower A, the second adsorption tower B imports are connected with the import of the 3rd adsorption tower C, and are connected to air blast Machine G and vavuum pump V, the outlet of the first adsorption tower A, the outlet of the second adsorption tower B are connected with the outlet of the 3rd adsorption tower C, and even Oxygen surge tank V3, the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C are connected to by pipeline and the first equalizer tank V1 and Second equalizer tank V2 is connected.
Air blower G is input into the first adsorption tower A, the second adsorption tower B and the 3rd absorption after raw air is compressed by pipeline Tower C.
Vavuum pump V can extract the gas in the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C.
First adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C be respectively completed absorption produce oxygen, forward bleed off pressure, Vacuum solutions Inhale, clean and pressurising, output oxygen rich gas to the first equalizer tank V1, output Poor oxygen gas to the second equalizer tank V2 export oxygen To oxygen surge tank V3.
The oxygen rich gas that first equalizer tank V1 storages are input into from the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C, And export and carry out pressurising to the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C.
The Poor oxygen gas that second equalizer tank V2 storages are input into from the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C, And export and carry out pressurising to the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C.
Oxygen surge tank V3 collects the oxygen from the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C input, and defeated Go out and cleaned to the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C.
Check-valves J1, J2 and J3 one end is respectively communicated with the first adsorption tower A, the second adsorption tower B and the 3rd adsorption tower C, another End connects oxygen surge tank V3.
Also include programmable logic controller (PLC)(PLC), programmable logic controller (PLC) can export electric signal and control each valve Door A1-A6, B1-B6, C1-C6, K1, K2.The switching of three each steps of adsorption tower is to open or close to realize by program-controlled valve, Program input PLC, PLC the output electric signal control program-controlled valve that will be designed, opens or closes program-controlled valve, realizes each step Switching.
Three adsorption towers all experience absorption produce oxygen, forward bleed off pressure, vacuum desorption, cleaning, five steps such as pressurising.
Adsorption step is:Raw air enters air blower after blower inlet filter removal mechanical admixture, in air blast After being compressed in machine, absorption tower bottom is entered by pipeline and pneumatic switch valve, adsorption tower is pressurized as 40 kPas to 50 kPas, The adsorbent absorption of moisture and the adsorbed tower bottom of carbon dioxide, nitrogen is inhaled during raw air rises in adsorption tower It is attached, so as to obtain oxygen at the top of adsorption tower.
Adsorbent in adsorption tower is preferential to select including alundum (Al2O3), 13X molecular sieves, lithium dimer sieve, zeolite molecular sieve etc. Use zeolite molecular sieve.
Forward bleeding off pressure step is:When adsorbent absorption nitrogen is close to saturation, stop entering air to adsorption tower, then adsorption tower Stop producing oxygen, deflated from the port of export, along putting to equalizer tank V1, Poor oxygen gas make adsorption tower to oxygen rich gas along putting to equalizer tank V2 Interior pressure is down to 5 kPas to 20 kPas.Wherein the oxygen concentration of oxygen rich gas is 80% to 90%, and the oxygen concentration of Poor oxygen gas is 60% to 70%.
Vacuum desorption step is:By the switching of valve, air blower by evacuated pressure in adsorption tower to -40 kPas to - 50 kPas, desorb adsorbent water, carbon dioxide, nitrogen, the molecular sieve in regenerative adsorption tower.
Cleaning step is:When it is -40 kPas to -50 kPas to adsorb tower pressure interior force, cleaning step is started simultaneously at, using oxygen Product gas in gas surge tank are carried out inversely to adsorption tower(From the port of export air inlet of adsorption tower, from entrance point outflow)Purging, The adsorbent of cleaning and regeneration, adsorbs tower pressure interior force and is held essentially constant during cleaning.
Pressurising step is:After cleaning step terminates, adsorption tower is risen using the pressure and atmospheric pressure in equalizer tank Pressure, makes pressure rise to -20 kPas to 10 kPas.
After the completion of pressurising step, the circulation in next pressure-variable adsorption cycle is initially entered.It is characterized in carrying out cleaning step When rapid, still vacuumized, the pressure in adsorption tower is basically unchanged.
It is detailed below and prepares oxygen unit to prepare using three tower low pressure adsorbent vacuum desorptions in above-described embodiment The process of oxygen.The three towers low pressure adsorbent vacuum desorption(VPSA)The flow for preparing oxygen is comprised the following steps:
Raw air enters the first adsorption tower by air blower, and the first adsorption tower is adsorbed, and acquisition oxygen is conveyed to oxygen and delays Tank is rushed, the second adsorption tower is vacuumized with stage vavuum pump, carry out vacuum desorption, the 3rd adsorption tower adsorbent saturation, drum Blower fan stops, and the 3rd adsorption tower is by oxygen rich gas therein along putting to the first equalizer tank.
First adsorption tower continues to adsorb product oxygen, obtains oxygen from oxygen surge tank with the adsorption tower of stage second and is cleaned, 3rd adsorption tower is by Poor oxygen gas therein along putting to the second equalizer tank.
First adsorption tower continues to adsorb product oxygen, obtains Poor oxygen gas from the second equalizer tank with the adsorption tower of stage second and is filled Pressure, vavuum pump is vacuumized to the 3rd adsorption tower, carries out vacuum desorption.
First adsorption tower continues to adsorb product oxygen, obtains oxygen rich gas from the first equalizer tank with the adsorption tower of stage second and is filled Pressure, and air pressurising is utilized, the 3rd adsorption tower proceeds vacuum desorption.
First adsorption tower adsorbent saturation, air blower stops, and the first adsorption tower is by oxygen rich gas therein along putting to first Equalizer tank, the second adsorption tower is entered with stage raw air by air blower, and the second adsorption tower is adsorbed, and obtains oxygen conveying Proceed vacuum desorption to oxygen surge tank, the 3rd adsorption tower.
By Poor oxygen gas therein along putting to the second equalizer tank, the second adsorption tower continues to adsorb product oxygen first adsorption tower, the Three adsorption towers obtain oxygen and are cleaned from oxygen surge tank.
Vavuum pump is vacuumized to the first adsorption tower, carries out vacuum desorption, is continued to adsorb with the adsorption tower of stage second and is produced Oxygen, the 3rd adsorption tower obtains Poor oxygen gas and carries out pressurising from the second equalizer tank.
First adsorption tower proceeds vacuum desorption, with the adsorption tower of stage second continue adsorb produce oxygen, the 3rd adsorption tower from First equalizer tank obtains oxygen rich gas and carries out pressurising, and utilizes air pressurising.
First adsorption tower proceeds vacuum desorption, and with stage the second adsorption tower adsorbent saturation, air blower stops, and second By oxygen rich gas therein along putting to the first equalizer tank, raw air enters the 3rd adsorption tower, the 3rd to adsorption tower by air blower Adsorption tower is adsorbed, and is obtained oxygen and is conveyed to oxygen surge tank.
First adsorption tower obtains oxygen and is cleaned from oxygen surge tank, with the adsorption tower of stage second by poor oxygen therein Along putting to the second equalizer tank, the 3rd adsorption tower continues to adsorb product oxygen body.
First adsorption tower obtains Poor oxygen gas and carries out pressurising from the second equalizer tank, and the second adsorption tower is entered with stage vavuum pump Row is vacuumized, and carries out vacuum desorption, and the 3rd adsorption tower continues to adsorb product oxygen.
First adsorption tower obtains oxygen rich gas and carries out pressurising from the first equalizer tank, and utilizes air pressurising, same to stage vacuum Pump proceeds vacuum desorption, and the 3rd adsorption tower continues to adsorb product oxygen.
Above step is repeated, is periodically switched, enable a device to steadily produce oxygen.Qualified products oxygen is obtained, then through oxygen After compressor compresses, it is sent to by the oxygen pressure for meeting user's requirement and uses gas point.
Above-mentioned three towers low pressure adsorbent vacuum desorption is prepared in oxygen unit, and three adsorption towers are separate, using equalizer tank Collect Poor oxygen gas to be cleaned, pressurising is carried out to adsorption tower simultaneously using equalizer tank and air, filled with traditional VPSA oxygen Put and compare, maximum feature is to set two equalizer tanks, and the gas that will forward bleed off pressure is collected and distinguishes, and improves oxygen utilization Rate, up to more than 7000Nm3/h, oxygen concentration can reach 80%~93% to the device maximum production, and oxygen yield 70% ~ 80% is real Existing 10% ~ 20% oxygen production rate is improved.
The above, only presently preferred embodiments of the present invention is not intended to limit the scope of the present invention.

Claims (9)

1. a kind of three towers low pressure adsorbent vacuum desorption prepares the device of oxygen, it is characterised in that including air blower, vavuum pump, One adsorption tower, the second adsorption tower, the 3rd adsorption tower, the first equalizer tank, the second equalizer tank and oxygen surge tank, wherein the first absorption The import of the import of tower, the second adsorption tower and the 3rd adsorption tower is connected, and is connected to air blower and vavuum pump, the first adsorption tower The outlet of outlet, the second adsorption tower and the 3rd adsorption tower is connected, and is connected to oxygen surge tank, the first adsorption tower, the second absorption Tower and the 3rd adsorption tower are connected by pipeline with the first equalizer tank and the second equalizer tank, wherein,
Air blower is input into the first adsorption tower, the second adsorption tower and the 3rd adsorption tower after being used to compress raw air by pipeline;
Vavuum pump is used to extract the gas in the first adsorption tower, the second adsorption tower and the 3rd adsorption tower;
First adsorption tower, the second adsorption tower and the 3rd adsorption tower are used to adsorb and produce oxygen, forward bleed off pressure, vacuum desorption, clean and fill Pressure, output oxygen rich gas to the first equalizer tank, output Poor oxygen gas to the second equalizer tank, output oxygen to oxygen surge tank;
First equalizer tank is used to store the oxygen rich gas from the input of the first adsorption tower, the second adsorption tower and the 3rd adsorption tower, and defeated Go out carries out pressurising to the first adsorption tower, the second adsorption tower and the 3rd adsorption tower;
Second equalizer tank is used to store the Poor oxygen gas from the input of the first adsorption tower, the second adsorption tower and the 3rd adsorption tower, and defeated Go out carries out pressurising to the first adsorption tower, the second adsorption tower and the 3rd adsorption tower;
Oxygen surge tank be used for collect from the first adsorption tower, the second adsorption tower and the 3rd adsorption tower input oxygen, and export to First adsorption tower, the second adsorption tower and the 3rd adsorption tower are cleaned.
2. a kind of three towers low pressure adsorbent vacuum desorption according to claim 1 prepares the device of oxygen, it is characterised in that also Including 25 valves.
3. a kind of three towers low pressure adsorbent vacuum desorption according to claim 2 prepares the device of oxygen, it is characterised in that institute It is pneumatic switching valve to state 25 valves.
4. a kind of three towers low pressure adsorbent vacuum desorption according to claim 2 prepares the device of oxygen, it is characterised in that also Including 3 check-valves, one end of 3 check-valves is respectively communicated with the first adsorption tower, the second adsorption tower and the 3rd adsorption tower, the other end Connection oxygen surge tank.
5. a kind of three towers low pressure adsorbent vacuum desorption according to claim 4 prepares the device of oxygen, it is characterised in that also Including programmable logic controller (PLC), programmable logic controller (PLC) is used to export electric signal control valve.
6. a kind of method that three towers low pressure adsorbent vacuum desorption prepares oxygen, it is characterised in that comprise the following steps:
Raw air enters the first adsorption tower by air blower, and the first adsorption tower is adsorbed, and acquisition oxygen is conveyed to oxygen and delays Tank is rushed, the second adsorption tower is vacuumized with stage vavuum pump, carry out vacuum desorption, the 3rd adsorption tower adsorbent saturation, drum Blower fan stops, and the 3rd adsorption tower is by oxygen rich gas therein along putting to the first equalizer tank;
First adsorption tower continues to adsorb product oxygen, obtains oxygen from oxygen surge tank with the adsorption tower of stage second and is cleaned, and the 3rd Adsorption tower is by Poor oxygen gas therein along putting to the second equalizer tank;
First adsorption tower continues to adsorb product oxygen, and obtaining Poor oxygen gas from the second equalizer tank with the adsorption tower of stage second carries out pressurising, Vavuum pump is vacuumized to the 3rd adsorption tower, carries out vacuum desorption;
First adsorption tower continues to adsorb product oxygen, and obtaining oxygen rich gas from the first equalizer tank with the adsorption tower of stage second carries out pressurising, And air pressurising is utilized, the 3rd adsorption tower proceeds vacuum desorption;
First adsorption tower adsorbent saturation, air blower stops, and the first adsorption tower presses suitable the putting to first of oxygen rich gas therein Tank, the second adsorption tower is entered with stage raw air by air blower, and the second adsorption tower is adsorbed, and obtains oxygen conveying oxygen supply Gas surge tank, the 3rd adsorption tower proceeds vacuum desorption;
By Poor oxygen gas therein along putting to the second equalizer tank, the second adsorption tower continues to adsorb product oxygen first adsorption tower, and the 3rd inhales Attached tower obtains oxygen and is cleaned from oxygen surge tank;
Vavuum pump is vacuumized to the first adsorption tower, carries out vacuum desorption, is continued to adsorb with the adsorption tower of stage second and is produced oxygen, the Three adsorption towers obtain Poor oxygen gas and carry out pressurising from the second equalizer tank;
First adsorption tower proceeds vacuum desorption, continues to adsorb with the adsorption tower of stage second and produces oxygen, and the 3rd adsorption tower is from first Equalizer tank obtains oxygen rich gas and carries out pressurising, and utilizes air pressurising;
First adsorption tower proceeds vacuum desorption, and with stage the second adsorption tower adsorbent saturation, air blower stops, the second absorption By oxygen rich gas therein along putting to the first equalizer tank, raw air enters the 3rd adsorption tower, the 3rd absorption to tower by air blower Tower is adsorbed, and is obtained oxygen and is conveyed to oxygen surge tank;
First adsorption tower obtains oxygen and is cleaned from oxygen surge tank, with the adsorption tower of stage second that Poor oxygen gas therein are suitable Put to the second equalizer tank, the 3rd adsorption tower continues to adsorb product oxygen;
First adsorption tower obtains Poor oxygen gas and carries out pressurising from the second equalizer tank, and the second adsorption tower is taken out with stage vavuum pump Vacuum, carries out vacuum desorption, and the 3rd adsorption tower continues to adsorb product oxygen;
First adsorption tower obtains oxygen rich gas and carries out pressurising from the first equalizer tank, and utilizes air pressurising, with stage vavuum pump after Continuous to carry out vacuum desorption, the 3rd adsorption tower continues to adsorb product oxygen;
Repeat above step.
7. the method that a kind of three towers low pressure adsorbent vacuum desorption according to claim 6 prepares oxygen, it is characterised in that the When one adsorption tower, the second adsorption tower and the 3rd adsorption tower are adsorbed, air pressure range is 40 kPas to 50 kPas;First absorption Tower, the second adsorption tower and the 3rd adsorption tower are completed along when putting, and air pressure range is 5 kPas to 20 kPas;First adsorption tower, second inhale When attached tower and the 3rd adsorption tower carry out vacuum desorption, air pressure range is -40 kPas to -50 kPas;First adsorption tower, the second absorption When tower and the 3rd adsorption tower complete pressurising, air pressure range is -20 kPas to 10 kPas.
8. the method that a kind of three towers low pressure adsorbent vacuum desorption according to claim 7 prepares oxygen, it is characterised in that rich The oxygen concentration of carrier of oxygen is 80% to 90%, and the oxygen concentration of Poor oxygen gas is 60% to 70%.
9. the method that a kind of three towers low pressure adsorbent vacuum desorption according to claim 6 prepares oxygen, it is characterised in that the Adsorbent in one adsorption tower, the second adsorption tower and the 3rd adsorption tower be alundum (Al2O3), 13X molecular sieves, lithium dimer sieve and/or Zeolite molecular sieve.
CN201611231282.1A 2016-12-28 2016-12-28 Device and method for preparing oxygen through three-tower low pressure adsorption and vacuum desorption Pending CN106698357A (en)

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CN107200307A (en) * 2017-07-25 2017-09-26 杨炯良 A kind of three tower vacuum pressure swing adsorption system for oxygen production and its method for producing oxygen through
CN107243225A (en) * 2017-07-25 2017-10-13 杨炯良 A kind of vacuum pressure swing adsorption system for oxygen production and its method for producing oxygen through with equalizer tank
CN107261755A (en) * 2017-07-25 2017-10-20 杨炯良 A kind of vacuum pressure swing adsorption system for oxygen production and its method for producing oxygen through with product gas transition tank
CN107311113A (en) * 2017-08-08 2017-11-03 威海东兴电子有限公司 Small multiple bobbin winder bracket vacuum desorption method for producing oxygen through
CN107511026A (en) * 2017-10-19 2017-12-26 成都巨涛油气工程有限公司 A kind of multi-tower variable pressure adsorption classification flusher and method
CN113457373A (en) * 2021-07-23 2021-10-01 成都华西堂投资有限公司 VPSA oxygen generation process and system for efficiently utilizing adsorbent
CN117619100A (en) * 2023-11-27 2024-03-01 杭州普菲科空分设备有限公司 Micro-positive pressure three-tower VPSA oxygen and nitrogen production system and preparation method thereof
WO2024059964A1 (en) * 2022-09-19 2024-03-28 重庆冲能动力机械有限公司 Pressure swing adsorption gas separation system driven by turbines, and separation method

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CN107200307A (en) * 2017-07-25 2017-09-26 杨炯良 A kind of three tower vacuum pressure swing adsorption system for oxygen production and its method for producing oxygen through
CN107243225A (en) * 2017-07-25 2017-10-13 杨炯良 A kind of vacuum pressure swing adsorption system for oxygen production and its method for producing oxygen through with equalizer tank
CN107261755A (en) * 2017-07-25 2017-10-20 杨炯良 A kind of vacuum pressure swing adsorption system for oxygen production and its method for producing oxygen through with product gas transition tank
CN107200307B (en) * 2017-07-25 2023-07-04 杨炯良 Three-tower vacuum pressure swing adsorption oxygen generation system and oxygen generation method thereof
CN107261755B (en) * 2017-07-25 2023-07-04 杨炯良 Vacuum pressure swing adsorption oxygen generation system with product gas transition tank and oxygen generation method thereof
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CN113457373A (en) * 2021-07-23 2021-10-01 成都华西堂投资有限公司 VPSA oxygen generation process and system for efficiently utilizing adsorbent
WO2024059964A1 (en) * 2022-09-19 2024-03-28 重庆冲能动力机械有限公司 Pressure swing adsorption gas separation system driven by turbines, and separation method
CN117619100A (en) * 2023-11-27 2024-03-01 杭州普菲科空分设备有限公司 Micro-positive pressure three-tower VPSA oxygen and nitrogen production system and preparation method thereof

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