CN106697692B - A kind of kinds of goods automatic sorting method and its system based on sorter - Google Patents
A kind of kinds of goods automatic sorting method and its system based on sorter Download PDFInfo
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- CN106697692B CN106697692B CN201611057811.0A CN201611057811A CN106697692B CN 106697692 B CN106697692 B CN 106697692B CN 201611057811 A CN201611057811 A CN 201611057811A CN 106697692 B CN106697692 B CN 106697692B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/008—Means for collecting objects, e.g. containers for sorted mail items
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The present invention is applied to logistics field, there is provided a kind of kinds of goods automatic sorting method based on sorter, including:Branch mailbox step, the order for screening kinds of goods, and according to the branch mailbox of preset order progress kinds of goods after screening;Division step, caused result after branch mailbox is segmented according to order box number;Put forward total step, pick the segmentation for being unsatisfactory for FCL demand progress zero, and picked by carrying total zero to working area to be sorted;The kinds of goods that allocate step, will carry always to the working area to be sorted are segmented according to segment number, and carry out allocating for kinds of goods using different case number (CN)s corresponding to segment number;Separation step, after sorter is started, each section of kinds of goods are put on the sorter respectively sorted in sequence.The present invention also provides a kind of kinds of goods Automated Sorting System based on sorter.The operating efficiency to kinds of goods sorting can be greatly improved in technical scheme provided by the invention.
Description
Technical field
The invention belongs to logistics field, more particularly to a kind of kinds of goods automatic sorting method and its system based on sorter.
Background technology
As the development of communication and industry are decentralized so that present industry and civil article circulate between various regions
It is unavoidable, the thing followed, it is exactly greatly developing for logistics, such as:Company of civil aviaton logistics distribution center, postal service, express delivery etc.
Industry is mainly industry based on logistics, in material flow industry, because multiple batches and the flow direction of different product are different, last
In logistics distribution process, it can all be related to product sorting, the sorting for so allowing for article is particularly important in logistics.
Sorter is a capital equipment for being used to sort kinds of goods in logistics system, can be by thousands of kinds of commodity most short
Time in unload and by range of goods, the owner of cargo, storage space or send place fast and accurately sorted, by these commodity transportings
To appointed place (shelf, machining area, the shipment platform such as specified).
But realize by case packing and with the less efficient of money vanning the problem occur under high-volume order at present
Reason has the following aspects:
(1), each acceptable quantity on order of sorter is much smaller than caused quantity on order in actual production;
(2), because actual limitation can not accomplish the operation of secondary upper sorter during practical application;
(3), because the kinds of goods before not upper sorter are not sort out according to order, therefore can not be slapped during throwing line according to order
Hold the implementation progress of order;
(4) when, being distinguished according to order, the excessive kinds of goods of quantity can not accomplish same money vanning, and this also results in downstream shops
Many not convenient property are generated when handling kinds of goods.
Therefore, need badly and a kind of kinds of goods automatic sorting method based on sorter is provided, it is real under high-volume order to solve
The problem of now pressing case packing and improving with money boxing efficiency.
The content of the invention
The embodiment of the present invention provides a kind of kinds of goods automatic sorting method and its system based on sorter, it is intended to solves big
Under Batch orders realize by case packing and with money vanning it is less efficient the problem of.
The embodiment of the present invention is achieved in that a kind of kinds of goods automatic sorting method based on sorter, including:
Branch mailbox step, the order for screening kinds of goods, and according to the branch mailbox of preset order progress kinds of goods after screening;
Division step, caused result after branch mailbox is segmented according to order box number;
Put forward total step, pick the segmentation for being unsatisfactory for FCL demand progress zero, and picked by carrying total zero to working area to be sorted;
The kinds of goods that allocate step, will carry always to the working area to be sorted are segmented according to segment number, and utilize segment number
Corresponding different case number (CN)s carry out allocating for kinds of goods;
Separation step, after sorter is started, each section of kinds of goods are put on the sorter respectively in sequence
Sorted.
The embodiment of the present invention also provides a kind of kinds of goods Automated Sorting System based on sorter, including:
Branch mailbox module, for screening the order of kinds of goods, and according to the branch mailbox of preset order progress kinds of goods after screening;
Segmentation module, for caused result after branch mailbox to be segmented according to order box number;
Total module is put forward, is picked for the segmentation for being unsatisfactory for FCL demand to be carried out into zero, and is picked by carrying total zero to be sorted temporary
Deposit area;
Module is allocated, is segmented for total kinds of goods to the working area to be sorted will to be carried according to segment number, and utilize
Different case number (CN)s carry out allocating for kinds of goods corresponding to segment number;
Module is sorted, for after sorter is started, each section of kinds of goods to be put into the sorting respectively in sequence
Sorted on machine.
Technical scheme provided by the invention, by branch mailbox, it is segmented, allocates these three steps by needed for huge order originally
Kinds of goods be cut into the packing list position of minimum step by step, while also achieve sorter road junction by segmentation and farthest utilize,
Both solved the problems, such as same money vanning, and realized the dynamically distributes function of sorter sorting again, reduce the processing of difference list, most
The function of sorter has been played to limits, has greatly improved the operating efficiency to kinds of goods sorting.
Brief description of the drawings
Fig. 1 is the kinds of goods automatic sorting method flow chart provided in an embodiment of the present invention based on sorter;
Fig. 2 is the structural representation of the kinds of goods Automated Sorting System provided in an embodiment of the present invention based on sorter.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
A kind of kinds of goods automatic sorting method based on sorter provided by the present invention will be described in detail below.
Referring to Fig. 1, it is the kinds of goods automatic sorting method flow chart provided in an embodiment of the present invention based on sorter.
In step sl, branch mailbox module, for screening the order of kinds of goods, and kinds of goods are carried out according to preset order after screening
Branch mailbox.
In the present embodiment, the preset order includes order sequencing, style size order or quantity in stock
(Stock Keeping Unit, SKU) how many orders, wherein, the branch mailbox step specifically includes:
The order for the kinds of goods for being adapted to upper sorter is screened according to the attribute of kinds of goods, to form required sorter ripple
It is secondary;
In ripple time screening, part is picked according to order sequencing, money by the zero of the kinds of goods for allowing upper sorter in order
How much formula size order or quantity in stock are sequentially ranked up, and the carton volume cased according to sorter is by the goods of all sequences
Product carry out branch mailbox;
After ripple time screening is completed, ripple time order is produced into task as desired and issued.
In the present embodiment, former sub-steps are mainly used in the screening to order, while the order that will be screened
Task is formed by case, and the generation of each case task is all to be calculated by order, by style or by SKU plus sorter vanning amount
Go out.Performed by after case point task, system will be performed by section cutting according to the quantity of ripple secondary segment, the chest being divided into by
Order is cut into big section.In the present embodiment, in ripple time screening, portion is picked by the zero of the kinds of goods for allowing upper sorter in order
Divide and how much be sequentially ranked up according to order sequencing, style size order or SKU, then according to sorter vanning carton
Volume kinds of goods that these have sorted carry out branch mailbox, the vanning of order commodity in principle does not allow across order operation.
In step s 2, division step, caused result after branch mailbox is segmented according to order box number.
In the present embodiment, it is segmented according to the ascending order of priority of order box number, in principle an order
Span is not allowed to exist, if the order case number exceedes every section of maximum allowable case number, the order does not allow independent into one
Segmentation.As shown in following table one, if FCL task caused by kinds of goods A is 4 casees, the assigned quantity difference of its every section task weight
It it is 1 section 14,2 sections 9,3 sections 9, it is assumed that each standard container is 5, then kinds of goods A gets 2 casees in the first paragraph, in second segment
With the 3rd section in all only get 1 case respectively.
Table one
Segment number | Kinds of goods | Quantity required | Standard container | Branch mailbox result |
1 | A | 14 | 5 | 2 |
2 | A | 9 | 5 | 1 |
3 | A | 9 | 5 | 1 |
In step s3, put forward total step, zero pick the segmentation for being unsatisfactory for FCL demand progress, and picked by carrying total zero to treating
Sort working area.
In the present embodiment, it is described to put forward total step and specifically include:
Judged according to the ripple issued time order when whether the item quantity of prewave time meets FCL demand;
If meeting FCL demand, by when the kinds of goods of prewave time directly from narrow opening shelf (Very Narrow Aisle,
VNA working area to be sorted is moved on);
If being unsatisfactory for FCL demand, zero is needed to pick, and group car is picked to working area to be sorted by carrying total zero.
In the present embodiment, after mission dispatching, operating personnel presses required kinds of goods according to the needs of task in reservoir area
Accomplish working area to be sorted according to required requirement, farthest to reduce operating procedure, system root during mission dispatching
Different task types is produced according to required quantity, including replenished, carried total zero and pick and replenish, carry total FCL and replenish.
In the present embodiment, all it is not as the coincidence situation in foregoing table one, in the case of more in fragmentation procedure
The FCL task that a certain case does not assign to section may be produced, now cornet will be denoted as C by system, and C representatives meet FCL and carried
Always, but carry total kinds of goods will span exist, can not individually assign to the task in a certain section, operate allocated for the later stage so
Operation have great help.
After putting forward total FCL task and producing, generation is put forward total part tasks by system, is carried total zero and is picked task and is picked by section zero
Quantity is segmented, and is carried and being different from FCL, and zero picks the segmentation of task preferentially since N sections toward first paragraph point.Below
Exemplified by table two and table three, if carrying for A kinds of goods total zero picks quantity for 7 (preferentially since the 3rd section point), section zero picks demand such as following table
Shown in two.
Table two
Segment number | Kinds of goods | Section zero picks quantity | Whether task is produced | Task quantity |
1 | A | 4 | It is | 0 |
2 | A | 4 | It is | 3 |
3 | A | 4 | It is no | 4 |
Table three
In the present embodiment, in whole operation flow, carry that total step is extremely important, all operating procedures are all by goods
Product pick the purpose for working area to be sorted, realizing that kinds of goods finally go up sorter out of reservoir area, if not putting forward total step, system is still
Can so the function that kinds of goods realized to working area to be sorted zero be picked by various replenish, but if using total step is put forward, then will
Originally zero kinds of goods picked are needed to be carried by case total to working area, this FCL, which proposes lifting of total way for field operation efficiency, to be had
Extremely important meaning, greatly reduces zero quantity picked, is the important step for ensureing flow high efficiency running.
In step s 4, the kinds of goods that allocate step, will carry always to the working area to be sorted are segmented according to segment number,
And carry out allocating for kinds of goods using different case number (CN)s corresponding to segment number.
In the present embodiment, for solve in sort process caused road junction number with order numbers it is inconsistent may caused by
Contradictory problems, present embodiment will carry total kinds of goods to working area to be sorted before upper sorter and divided according to segment number
Section, as shown in foregoing table two, it is segmented, is recorded according to backstage, by 1 section of case according to the segment number corresponding to every case before
Number, 2 sections of case number (CN)s, 3 sections of case number (CN)s all respectively separate, realize allocating for kinds of goods, after completion is allocated, sorter will enter according to segment number
Row is started and carried out throwing line action, it is ensured that each case can find corresponding road junction, and throwing line can be as much as possible each time
Reduce the abnormal quantity of this section.Wherein, C FCL is denoted as segment number, system will perform point of specific number of packages according to SKU
Section, it is ensured that current all kinds of goods can realize segmentation according to the principle of same order not span.
In step s 5, separation step, after sorter is started, each section of kinds of goods are put into institute respectively in sequence
State and sorted on sorter.
In the present embodiment, the separation step specifically includes:
After sorter is started, each section of kinds of goods are put on the sorter respectively in sequence;
Judge whether the quantity of present segment kinds of goods meets FCL volume;
If meeting FCL volume, present segment kinds of goods are directly carried out to joint sealing and throw line to complete to sort;
If being unsatisfactory for FCL volume, present segment kinds of goods are continued to throw line.
In the present embodiment, the volume that system calculates before, it is maximum according to same money vanning principle as much as possible
Each standard container is filled to limit, after operating personnel have checked item quantity, directly line can be thrown with joint sealing.Starting sorter
Afterwards, kinds of goods are delivered to different road junctions according to the distribution at case tasks carrying road junction by the section of sorter logic cutting before,
When the kinds of goods volume at road junction meets one case, the road junction wherein sorting work of one case is completed, operating personnel are responsible for counting, sealed
Dress, packing.
In the present embodiment, due to branch mailbox before this, be segmented, carry execution that is total, allocating several steps, current sorter
The Railway Project that will be previously mentioned in background technology before no longer occurring, road junction will perform sorting according to packing list position, realize simultaneously
The principle of dynamically distributes, where is where is it air-drop, has maximally utilised the road junction of sorter, when a certain case meets vanning body
After product, sorter rises baffle plate, completes the sorting operation of current container, until operating personnel are by road junction kinds of goods packing joint sealing
Afterwards, road junction discharges, and re-executes the sort operation of next case.
Kinds of goods automatic sorting method provided in an embodiment of the present invention based on sorter, by branch mailbox, be segmented, allocate this three
Originally the kinds of goods needed for huge order are cut into the packing list position of minimum by individual step step by step, while are also achieved by segmentation
Sorter road junction farthest utilizes, and has both solved the problems, such as same money vanning, realizes the dynamically distributes of sorter sorting again
Function, reduces the processing of difference list, has played the function of sorter to greatest extent, greatly improves the work to kinds of goods sorting
Industry efficiency.
A kind of kinds of goods Automated Sorting System based on sorter provided by the present invention will be described in detail below.
Referring to Fig. 2, it show the structure of the kinds of goods Automated Sorting System provided in an embodiment of the present invention based on sorter
Schematic diagram.
In the present embodiment, the kinds of goods Automated Sorting System 10 based on sorter mainly includes branch mailbox module 11, segmentation
Module 12, total module 13 is put forward, allocate module 14 and sorts module 15.
Branch mailbox module 11, for screening the order of kinds of goods, and according to the branch mailbox of preset order progress kinds of goods after screening.
In the present embodiment, it is more to include order sequencing, style size order or quantity in stock for the preset order
Few order, wherein, the branch mailbox module 11 is specifically used for:
The order for the kinds of goods for being adapted to upper sorter is screened according to the attribute of kinds of goods, to form required sorter ripple
It is secondary;
In ripple time screening, part is picked according to order sequencing, money by the zero of the kinds of goods for allowing upper sorter in order
How much formula size order or quantity in stock are sequentially ranked up, and the carton volume cased according to sorter is by the goods of all sequences
Product carry out branch mailbox;
After ripple time screening is completed, ripple time order is produced into task as desired and issued.
In the present embodiment, the related record in the branch mailbox method such as abovementioned steps S1 that are specifically used in branch mailbox module 11
It is described, repeated description is not done herein.
Segmentation module 12, for caused result after branch mailbox to be segmented according to order box number.
In the present embodiment, the related record in the segmentation method such as abovementioned steps S2 that are specifically used in segmentation module 12
It is described, repeated description is not done herein.
Total module 13 is put forward, is picked for the segmentation for being unsatisfactory for FCL demand to be carried out into zero, and picked by carrying total zero to be sorted
Working area.
In the present embodiment, it is described to put forward total module 13 and be specifically used for:
Judged according to the ripple issued time order when whether the item quantity of prewave time meets FCL demand;
If meeting FCL demand, working area to be sorted will be directly moved to from the shelf of narrow opening when the kinds of goods of prewave time;
If being unsatisfactory for FCL demand, zero is needed to pick, and group car is picked to working area to be sorted by carrying total zero.
In the present embodiment, the related record proposed in total method such as abovementioned steps S3 specifically used in total module 13 is proposed
It is described, repeated description is not done herein.
Module 14 is allocated, is segmented for total kinds of goods to the working area to be sorted will to be carried according to segment number, and profit
Different case number (CN)s carry out allocating for kinds of goods corresponding to segment number.
In the present embodiment, the related record allocated in method such as abovementioned steps S4 specifically used in module 14 is allocated
It is described, repeated description is not done herein.
Module 15 is sorted, for after sorter is started, each section of kinds of goods to be put into described point respectively in sequence
Pick and sorted on machine.
In the present embodiment, the sorting module 15 is specifically used for:
After sorter is started, each section of kinds of goods are put on the sorter respectively in sequence;
Judge whether the quantity of present segment kinds of goods meets FCL volume;
If meeting FCL volume, present segment kinds of goods are directly carried out to joint sealing and throw line to complete to sort;
If being unsatisfactory for FCL volume, present segment kinds of goods are continued to throw line.
In the present embodiment, the related record in the method for sorting such as abovementioned steps S5 specifically used in module 15 is sorted
It is described, repeated description is not done herein.
Kinds of goods Automated Sorting System 10 provided in an embodiment of the present invention based on sorter, pass through branch mailbox module 11, segmentation
Module 12, the synergy for allocating these three modules of module 14, the kinds of goods needed for originally huge order are cut into step by step
Minimum packing list position, while sorter road junction is also achieved by segmentation and farthest utilized, both solve same money vanning
Problem, the dynamically distributes function of sorter sorting is realized again, reduces the processing of difference list, has played sorting to greatest extent
The function of machine, greatly improve the operating efficiency to kinds of goods sorting.
It is worth noting that, in above-described embodiment, included unit is simply divided according to function logic,
But above-mentioned division is not limited to, as long as corresponding function can be realized;In addition, the specific name of each functional unit
Only to facilitate mutually distinguish, the protection domain being not intended to limit the invention.
In addition, one of ordinary skill in the art will appreciate that realize all or part of step in the various embodiments described above method
It is that by program the hardware of correlation can be instructed to complete, corresponding program can be stored in a computer-readable storage and be situated between
In matter, described storage medium, such as ROM/RAM, disk or CD.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (6)
1. a kind of kinds of goods automatic sorting method based on sorter, it is characterised in that methods described includes:
Branch mailbox step, the order that will be adapted to go up the kinds of goods of sorter according to the attribute of kinds of goods are screened, to form required point
Machine ripple is picked, in ripple time screening, part is picked according to order sequencing, money by the zero of the kinds of goods for allowing upper sorter in order
How much formula size order or quantity in stock are sequentially ranked up, and the carton volume cased according to sorter is by the goods of all sequences
Product carry out branch mailbox, after ripple time screening is completed, ripple time order are produced into task as desired and issued;
Division step, caused result after branch mailbox is segmented according to order box number;
Put forward total step, pick the segmentation for being unsatisfactory for FCL demand progress zero, and picked by carrying total zero to working area to be sorted;
The kinds of goods that allocate step, will carry always to the working area to be sorted are segmented according to segment number, and corresponding using segment number
Different case number (CN)s carry out kinds of goods and allocate;
Separation step, after sorter is started, each section of kinds of goods are put on the sorter respectively carried out in sequence
Sorting.
2. the kinds of goods automatic sorting method based on sorter as claimed in claim 1, it is characterised in that described to carry total step tool
Body includes:
Judged according to the ripple issued time order when whether the item quantity of prewave time meets FCL demand;
If meeting FCL demand, working area to be sorted will be directly moved to from the shelf of narrow opening when the kinds of goods of prewave time;
If being unsatisfactory for FCL demand, zero is needed to pick, and group car is picked to working area to be sorted by carrying total zero.
3. the kinds of goods automatic sorting method based on sorter as claimed in claim 2, it is characterised in that the separation step tool
Body includes:
After sorter is started, each section of kinds of goods are put on the sorter respectively in sequence;
Judge whether the quantity of present segment kinds of goods meets FCL volume;
If meeting FCL volume, present segment kinds of goods are directly carried out to joint sealing and throw line to complete to sort;
If being unsatisfactory for FCL volume, present segment kinds of goods are continued to throw line.
4. a kind of kinds of goods Automated Sorting System based on sorter, it is characterised in that the system includes:
Branch mailbox module, the order for the kinds of goods for being adapted to upper sorter is screened for the attribute according to kinds of goods, needed for forming
Sorter ripple, in ripple time screening, it is successively suitable according to order to pick part by the zero of the kinds of goods for allowing upper sorter in order
How much sequence, style size order or quantity in stock are sequentially ranked up, and the carton volume cased according to sorter is by all rows
The kinds of goods of sequence carry out branch mailbox, after ripple time screening is completed, ripple time order are produced into task as desired and issued;
Segmentation module, for caused result after branch mailbox to be segmented according to order box number;
Total module is put forward, is picked for the segmentation for being unsatisfactory for FCL demand to be carried out into zero, and picked by carrying total zero to working area to be sorted;
Module is allocated, is segmented for total kinds of goods to the working area to be sorted will to be carried according to segment number, and utilize segment number
Corresponding different case number (CN)s carry out allocating for kinds of goods;
Module is sorted, for after sorter is started, in sequence putting into each section of kinds of goods on the sorter respectively
Sorted.
5. the kinds of goods Automated Sorting System based on sorter as claimed in claim 4, it is characterised in that described to carry total module tool
Body is used for:
Judged according to the ripple issued time order when whether the item quantity of prewave time meets FCL demand;
If meeting FCL demand, working area to be sorted will be directly moved to from the shelf of narrow opening when the kinds of goods of prewave time;
If being unsatisfactory for FCL demand, zero is needed to pick, and group car is picked to working area to be sorted by carrying total zero.
6. the kinds of goods Automated Sorting System based on sorter as claimed in claim 5, it is characterised in that the sorting module tool
Body is used for:
After sorter is started, each section of kinds of goods are put on the sorter respectively in sequence;
Judge whether the quantity of present segment kinds of goods meets FCL volume;
If meeting FCL volume, present segment kinds of goods are directly carried out to joint sealing and throw line to complete to sort;
If being unsatisfactory for FCL volume, present segment kinds of goods are continued to throw line.
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CN102063667A (en) * | 2011-01-06 | 2011-05-18 | 北京物美商业集团股份有限公司 | Method for realizing multi-path parallel picking |
CN103559596A (en) * | 2013-07-19 | 2014-02-05 | 金锋馥(滁州)输送机械有限公司 | Cost-effective solution suitable for B2C E-commerce logistics distribution |
CN103942665A (en) * | 2014-03-18 | 2014-07-23 | 青岛海信智能商用***有限公司 | Multi-group and multi-order fast sorting method and system |
US8892240B1 (en) * | 2011-06-29 | 2014-11-18 | Amazon Technologies, Inc. | Modular material handling system for order fulfillment |
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US8731708B2 (en) * | 2005-03-10 | 2014-05-20 | Amazon Technologies, Inc. | Method and apparatus for multi-destination item selection using motes |
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CN102063667A (en) * | 2011-01-06 | 2011-05-18 | 北京物美商业集团股份有限公司 | Method for realizing multi-path parallel picking |
US8892240B1 (en) * | 2011-06-29 | 2014-11-18 | Amazon Technologies, Inc. | Modular material handling system for order fulfillment |
CN103559596A (en) * | 2013-07-19 | 2014-02-05 | 金锋馥(滁州)输送机械有限公司 | Cost-effective solution suitable for B2C E-commerce logistics distribution |
CN103942665A (en) * | 2014-03-18 | 2014-07-23 | 青岛海信智能商用***有限公司 | Multi-group and multi-order fast sorting method and system |
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