CN106696410B - A kind of method that the tape casting prepares stratiform barium ferrite/RGO composite wave-suction materials - Google Patents
A kind of method that the tape casting prepares stratiform barium ferrite/RGO composite wave-suction materials Download PDFInfo
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- CN106696410B CN106696410B CN201611162399.9A CN201611162399A CN106696410B CN 106696410 B CN106696410 B CN 106696410B CN 201611162399 A CN201611162399 A CN 201611162399A CN 106696410 B CN106696410 B CN 106696410B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
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Abstract
A kind of method that the tape casting prepares stratiform barium ferrite/RGO composite wave-suction materials, prepares stratiform barium ferrite/RGO composite wave-suction materials, wherein BaFe by the tape casting12O19It is random powder BaFe12O19With the BaFe for having orientation12O19Powder is proportionally 90%~70%:10%~30% mixed powder, random point and the BaFe with orientation12O19Gross mass and the mass ratio of redox graphene be 5~7:0.1~0.5.Then it dries, organic matter is discharged.Present invention process is simple, at low cost, and obtained laminar composite thickness reaches micron dimension, and Coating combination is close, consistent internal structure, and has good electromagnetic wave absorption performance, has good application prospect in electromagnetic-wave absorbent field.
Description
Technical field
The invention belongs to materials science field, a kind of the tape casting is provided and prepares two layers of barium ferrite/RGO composite wave-suction materials
Method belongs to MULTILAYER COMPOSITE absorbing material preparing technical field.
Background technology
With the development of science and technology, absorbing material plays more in modern national defense stealth technique and the pre- radiation protection field of life
Carry out more important role.Realize good absorbing property, it is necessary to have two conditions:The electromagnetic wave that incidence comes is as more as possible
Be not reflected into the inside of absorbing material;Electromagnetic wave into material internal will be absorbed as far as possible.Therefore, have
The wave-absorber of multilayered structure is that the electromagnetic wave of space incident is as much as possible into suction wave material by the effect of impedance matching
Expect and the absorption that is depleted.Traditional absorbing material is used primarily in military affairs, be difficult to meet simultaneously on wave absorbing efficiency it is thin, light, wide,
Strong requirement, and preparation process is also more complicated.In the absorbing material of all multiple types, ferrite is that research application is relatively broad
One kind.Ferrite BaFe12O19It is a kind of magnetic loss absorbing material, but density is bigger.Graphene is monoatomic thickness
Carbon atomic layer has unique property, from quilt in 2004 as a kind of new carbon in terms of mechanics, quantum and electricity
The research hotspot attached most importance to has been had become since it was found that.Graphene is a kind of absorbing material of typical dielectric loss type, and density is smaller,
Make it that there is prodigious research potential in electromagnetic-wave absorbent field.Ferrite BaFe12O19It is a kind of magnetic loss absorbing material,
But density is bigger.Ferrite BaFe12O19It is compound with graphene, it is expected to prepare that absorbing property is good, while the suction that proportion is lighter
Wave material.
The tape casting moulding process is for the chemistry formings method such as EVD, CVD, and the prices of raw materials are cheap and cost of manufacture
Low, obtained material structure is fine and close, high mechanical strength and defect are few, and it is compound that the laminations that different composition membrane materials are constituted can be made
Material, to meet the property requirement to material.In addition to this, the tape casting is suitble to the base of mass production 0.4~1.0mm thickness
Plate, and have the advantages that production efficiency height, good product consistency, performance are stablized, it is widely used in Japan and the United States, De Deng states.
There is the BaFe being orientated using what molten-salt growth method synthesized12O19So that the advantage crystal face in crystal structure is collectively aligned, to strengthen
It is each to performance on advantage crystal face, the spontaneous polarization strength and magnetic performance of bigger are obtained on a certain characteristic direction, promote it
Use value, but granularity is big, is unfavorable for tape casting.
Invention content
The purpose of the present invention is to provide a kind of methods that the tape casting prepares stratiform barium ferrite/RGO composite wave-suction materials, should
Equipment requirement is low, simple for process, and process condition is easy to control, and is conducive to tape casting.
For achieving the above object, the present invention adopts the following technical scheme that:
A kind of method that the tape casting prepares stratiform barium ferrite/RGO composite wave-suction materials, by absolute ethyl alcohol, butanone, three oleic acid
Glyceride is uniformly mixed, and obtains mixed solvent, and polyvinyl butyral, dibutyl phthalate (DBP) and poly- second two is then added
Alcohol is uniformly mixed, random BaFe is then added12O19Powder, the BaFe with orientation12O19Powder carries out after carrying out wet ball grinding
First layer is cast;
Absolute ethyl alcohol, butanone, olein are uniformly mixed, mixed solvent is obtained, polyvinyl alcohol contracting is then added
Butyraldehyde, dibutyl phthalate (DBP) and polyethylene glycol are uniformly mixed, and redox graphene is then added, and carry out wet ball grinding
Second layer curtain coating is being carried out afterwards, is obtaining film;Film is dried, stratiform barium ferrite/RGO composite wave-suction materials are obtained;By quality percentage
Number meter, random powder BaFe12O19And have orientation BaFe12O19Powder mass ratio be (70%~90%):(10%~
30%);Random powder and with being orientated BaFe12O19The gross mass of powder and the mass ratio of redox graphene be (5~
7):(0.1~0.5).
The present invention further improve is, in the mixed solvent absolute ethyl alcohol, butanone, olein weight ratio (1
~3):(2~3):(0.05~1.5).
The present invention further improve is, polyvinyl butyral, dibutyl phthalate (DBP) and polyethylene glycol matter
Amount is than being 1:2.5:2.5;Mixed solvent, polyvinyl butyral, dibutyl phthalate (DBP) and polyethylene glycol gross mass with
Random powder BaFe12O19And have orientation BaFe12O19Powder total mass ratio be 7:3, mixed solvent, polyvinyl butyral,
The mass ratio of the gross mass and redox graphene of dibutyl phthalate (DBP) and polyethylene glycol is 15:1.
The present invention, which further improves, to be, in casting processes, film speed is 500~1200mm/min, per coating film
Thickness is 200~250 μm.
The present invention, which further improves, to be, drying be in vacuum drying chamber dry 5 at 180~200 DEG C~
10min。
The present invention, which further improves, to be, redox graphene is prepared by following procedure:
By natural flake graphite, the concentrated sulfuric acid of mass fraction 98%, sodium nitrate according to weight ratio (1~3):(95~
100):(1.5~3.5), are put into ice water, and magnetic agitation is uniform;
Then 12~15g potassium permanganate is added, reacts 90min at 0 DEG C, is then heated to 35 DEG C and reacts 2h, then
80~100mL ultra-pure waters are added, temperature rises to 100 DEG C, and stops reaction after keeping the temperature 2h, and the quality of potassium permanganate is natural graphite
The volume ratio of 4~12 times of quality, ultra-pure water and the concentrated sulfuric acid of mass fraction 98% is (1~1.5):1;
200mL ultra-pure waters are poured into the product of reaction again, and the hydrogen peroxide of 10mL mass fractions 30% is added, wait reacting molten
Liquid cooling but after, product is subjected to centrifuge washing to neutrality with ultra-pure water, will be freeze-dried after the aqueous solution ultrasonic disperse 2h of product,
Obtain the layered graphite oxide alkene powder of yellow;
Graphene oxide powder is dispersed in ethylene glycol, 1~2mgmL is made into-1Solution, then in homogeneous reactor
In at 200 DEG C, reaction for 24 hours, obtains black product, it is washing, dry, obtain redox graphene.
The present invention, which further improves, is there is the BaFe being orientated12O19Powder is prepared by following procedure:
1) by BaCO3、Fe2O3It is uniform by ball milling mixing with NaCl, it then dries, cross 60 mesh sieve, obtain mixed powder
A1;Wherein, BaCO3With Fe2O3Gross mass and NaCl mass ratio be 1:(1~2);BaCO3With Fe2O3Amount press chemical general formula
BaFe12O19In mol ratio;
2) by the obtained mixed powder A of step 1)1In 1000~1200 DEG C of 2~4h of pre-burning, washing obtains BaFe12O19
The precursor B of powder1;
3) by Fe2O3、BaCl2·2H2O and BaFe12O19The precursor B of powder1, it is uniformly mixed, obtains mixed slurry, so
60 mesh sieve is crossed after mixed slurry is dried afterwards, obtains mixed powder C1, then by mixed powder C1In 1000~1200 DEG C calcine 2~
4h, washing obtain having the BaFe being orientated on (001) direction12O19Flaky powder.
The present invention, which further improves, to be, the rotating speed of ball milling is 500~600r/min in step 1), and dry temperature is
80~100 DEG C, the time is 4~8h;BaCl in step 3)2·2H2The quality of O is Fe2O32~3 times of quality, BaFe12O19Powder
Precursor B1Quality be BaCl2·2H2O、Fe2O3And BaFe12O19The precursor B of powder1The 5%-15% of gross mass.
The present invention, which further improves, to be, random BaFe12O19Powder is prepared by following procedure:
According to chemical general formula BaFe12O19In mol ratio, by BaCO3And Fe2O3It is uniform by ball milling mixing, it is dry,
Then 6~10h is calcined at 1000~1200 DEG C, obtains random BaFe12O19Powder.
Compared with prior art, the device have the advantages that:
Stratiform barium ferrite/RGO composite wave-suction materials are prepared using tape casting in the present invention.Present invention process is simple, at
This is low, and obtained laminar composite thickness reaches micron dimension, and Coating combination is close, consistent internal structure, and has
Good electromagnetic wave absorption performance has good application prospect in electromagnetic-wave absorbent field.The present invention will be by that will have orientation
Powder is added to random powder BaFe according to a certain percentage12O19In, improve BaFe12O19Magnetic property, while being conducive to be cast
Molding, improves the absorbing property of final product.When thickness is 2.5mm, absorption maximum can reach -27.1dB, and -10dB is below
Absorption band width is 6.1GHz, which has good application prospect in electromagnetic-wave absorbent field.
Further, the BaFe for having and being preferably orientated is prepared using molten-salt growth method in the present invention12O19Powder, using hydro-thermal method
Graphene is prepared, is conducive to improve the absorbing property of final material.
Further, it is prepared with the sheet BaFe being orientated using molten-salt growth method12O19Powder prepares graphite using hydro-thermal method
Alkene, particle obtained are conducive to subsequent curtain coating.
Description of the drawings
Fig. 1 the tape castings of the present invention prepare stratiform BaFe12O19The SEM of/RGO composite wave-suction materials schemes.
Fig. 2 the tape castings of the present invention prepare stratiform BaFe12O19/ RGO composite wave-suction material thickness is the reflection loss of 2.0mm
Figure.
Fig. 3 the tape castings of the present invention prepare stratiform BaFe12O19/ RGO composite wave-suction material thickness is the reflection loss of 2.5mm
Figure.
Fig. 4 the tape castings of the present invention prepare stratiform BaFe12O19/ RGO composite wave-suction material thickness is the reflection loss of 3.0mm
Figure.
Fig. 5 the tape castings of the present invention prepare stratiform BaFe12O19/ RGO composite wave-suction material thickness is the reflection loss of 3.5mm
Figure.
Specific implementation mode
By specific embodiment, the present invention is described in detail below in conjunction with the accompanying drawings.
In the present invention compression moulding be specifically will the casting films that fold as in mold, hot pressing and pressurize one minute.
Embodiment 1
Step 1:By natural flake graphite, the concentrated sulfuric acid of mass fraction 98%, sodium nitrate according to weight ratio 1:95:1.5
It is put into ice water, magnetic agitation is uniform.
Then 12g potassium permanganate is slowly added in three times, temperature is controlled at 0 DEG C, reacts 90min.Be heated to 35 DEG C and
2h is reacted, 80mL ultra-pure waters are slowly added to, temperature rises to 100 DEG C, stops heating after keeping the temperature 2h.Wherein, the quality of potassium permanganate
It is 4 times of natural flake graphite quality, the volume ratio of ultra-pure water and the concentrated sulfuric acid of mass fraction 98% is 1:1;
200mL ultra-pure waters are poured into the product of reaction again, and the hydrogen peroxide of 10mL mass fractions 30% is added.It waits reacting molten
Liquid cooling but after, product is subjected to centrifuge washing to neutrality with ultra-pure water, will be freeze-dried after the aqueous solution ultrasonic disperse 2h of product
The as layered graphite oxide alkene powder of yellow.Finally use hydro-thermal method redox graphene:Graphene oxide is dispersed in
In ethylene glycol, it is made into 1mgmL-1Solution, 200 DEG C in homogeneous reactor, rotating speed be 10r/min under, reaction for 24 hours, obtain
For several times, 60 DEG C in vacuum desiccator, dry 10h obtains redox graphene to black product centrifuge washing.
Step 2:Random powder BaFe is prepared by solid phase method12O19, prepared with the BaFe being orientated by molten-salt growth method12O19
Powder.According to chemical general formula BaFe12O19In mol ratio, it is 60g BaCO accurately to weigh total amount respectively with electronic balance3With
Fe2O3, 60g NaCl are weighed, are then placed in the ball grinder of 200mL, abundant wet ball grinding 2h is uniformly mixed, then will mixing
Slurry is placed in electric drying oven with forced convection dry.Wherein BaCO3With Fe2O3It is according to BaFe12O19In mol ratio carry out
It weighs, BaCO3、Fe2O3Gross mass and NaCl mass ratio be 1:1.The mass ratio of material, ball, water used in ball milling is 1:2:
1, the rotating speed of ball mill is 500r/min, in 80 DEG C of dry 4h in electric drying oven with forced convection, 60 mesh sieve is crossed after dry, is mixed
Close powder A1.By mixed powder A1It is placed in high temperature Muffle furnace in 1000 DEG C of pre-burning 2h, the pre-burning product that will be obtained, at 80 DEG C
It is washed with ultra-pure water, until NaCl is washed clean, obtains BaFe12O19The precursor B of powder1。
A certain amount of Fe is accurately weighed respectively with electronic balance2O3、BaCl2·2H2O and BaFe12O19The precursor B of powder1,
Wet ball grinding 2h is uniformly mixed, and then mixed slurry is placed in electric drying oven with forced convection and is dried in 80 DEG C of dry 4h, dry
60 mesh sieve is crossed afterwards, obtains mixed powder C1, by mixed powder C1It is placed in high temperature Muffle furnace and calcines 2h in 1000 DEG C, will obtain
Calcined product, washed with ultra-pure water at 80 DEG C, until salt is washed clean, obtains having on (001) direction and be orientated
BaFe12O19Powder.Wherein, BaCl2·2H2The quality of O is Fe2O32 times of quality, BaFe12O19The precursor B of powder1's
Quality is BaCl2·2H2O、Fe2O3And BaFe12O19The precursor B of powder1The 5% of gross mass.
According to chemical general formula BaFe12O19In mol ratio, by BaCO3And Fe2O3It is uniform by ball milling mixing, it is dry,
Then 10h is calcined at 1000 DEG C, obtains random BaFe12O19Powder.
Step 3:Stratiform BaFe is prepared by the tape casting12O19/ RGO composite materials.
By absolute ethyl alcohol, butanone, olein according to weight ratio 1:2:0.05, mixing carries out a ball milling, ball
Time consuming is 4h, and polyvinyl butyral, polyethylene glycol and dibutyl phthalate (DBP), mass ratio 1 is then added:2.5:
2.5, secondary ball milling, Ball-milling Time 4h are carried out, solvent (refers to absolute ethyl alcohol, butanone, olein, polyvinyl alcohol contracting fourth
Aldehyde, polyethylene glycol and dibutyl phthalate (DBP)) total amount be 21g, be eventually adding 8g fission BaFe at random12O19, 1g is in (001)
There is the BaFe being orientated on direction12O19Powder carries out first layer curtain coating in the case where rotating speed is 250r/min after wet ball grinding 2h;
By absolute ethyl alcohol, butanone, olein according to weight ratio 1:2:0.05, mixing carries out a ball milling, ball
Time consuming is 4h, and polyvinyl butyral, polyethylene glycol and dibutyl phthalate (DBP), mass ratio 1 is then added:2.5:
2.5, secondary ball milling, Ball-milling Time 4h are carried out, solvent (refers to absolute ethyl alcohol, butanone, olein, polyvinyl alcohol contracting fourth
Aldehyde, polyethylene glycol and dibutyl phthalate (DBP)) total amount be 3g, be eventually adding the redox graphene of 0.2g, wet ball grinding
Afterwards in BaFe12O19The second layer curtain coating for continuing RGO on the film of first layer curtain coating, obtains film, and when curtain coating, film speed is
500mm/min is 200 μm per coating film thickness.Film is put into vacuum drying chamber at 180 DEG C dry 5min, obtains stratiform
BaFe12O19/ RGO composite wave-suction materials.
It will be seen from figure 1 that following one layer is RGO, above one layer be random powder and be orientated powder BaFe12O19It is mixed
Object is closed, is tightly combined between layers.
Figure it is seen that thickness of composite material is 2mm, and in 10.9GHz, maximum reflection loss -15.5dB, -10dB
Absorption band width below is 3.6GHz (9.8~12.2GHz) and (13.9~15.1GHz).
From figure 3, it can be seen that thickness of composite material is 2.5mm, and in 16.0GHz, maximum reflection loss -27.1dB, -
10dB absorption band width below is 6.1GHz (6.3~8.3GHz) and (13.5~17.6GHz).
From fig. 4, it can be seen that thickness of composite material is 3.0mm, and in 10.3GHz, maximum reflection loss -16.8dB, -
10dB absorption band width below is 5.0GHz (8.9~12.5GHz) and (14.0~15.4GHz).
From fig. 5, it can be seen that thickness of composite material is 3.5mm, and in 12.0GHz, maximum reflection loss -19.2dB, -
10dB absorption band width below is 5.8GHz (4.8~6.8GHz), (10.4~12.9GHz) and (13.9~15.2GHz).
Embodiment 2
Step 1:By natural flake graphite, the concentrated sulfuric acid of mass fraction 98%, sodium nitrate according to weight ratio 2:98:2, it puts
Enter in ice water, magnetic agitation is uniform.Then 13g potassium permanganate is slowly added in three times, temperature is controlled at 0 DEG C, reacts 90min.
It is heated to 35 DEG C and reacts 2h, be slowly added to 90mL ultra-pure waters, temperature rises to 100 DEG C, stops heating after keeping the temperature 2h.Wherein,
The quality of potassium permanganate is 7 times of natural graphite quality, and the volume ratio of ultra-pure water and the concentrated sulfuric acid of mass fraction 98% is 1.5:
1;
200mL ultra-pure waters are poured into the product of reaction again, and the hydrogen peroxide of 10mL mass fractions 30% is added.It waits reacting molten
Liquid cooling but after, product is subjected to centrifuge washing to neutrality with ultra-pure water, will be freeze-dried after the aqueous solution ultrasonic disperse 2h of product
The as layered graphite oxide alkene powder of yellow.Finally use hydro-thermal method redox graphene.Graphene oxide is dispersed in
In ethylene glycol, it is made into 1.5mgmL-1Solution, 200 DEG C in homogeneous reactor, rotating speed be 10r/min under, reaction for 24 hours, obtain
For several times to black product centrifuge washing, 70 DEG C in vacuum desiccator, dry 9h obtains redox graphene.
Step 2:Random powder BaFe is prepared by solid phase method12O19, prepared with the BaFe being orientated by molten-salt growth method12O19
Powder.According to chemical general formula BaFe12O19In mol ratio, accurately weigh a certain amount of BaCO respectively with electronic balance3With
Fe2O3, then NaCl is weighed, it is placed in the ball grinder of 200mL, abundant wet ball grinding 4h is uniformly mixed, and then puts mixed slurry
It sets dry in electric drying oven with forced convection.Wherein BaCO3、Fe2O3Gross mass and NaCl mass ratio be 1:1.5, used in ball milling
Material, ball, water mass ratio be 1:2:1, the rotating speed of ball mill is 550r/min, in 90 DEG C of dryings in electric drying oven with forced convection
6h crosses 60 mesh sieve, obtains mixed powder A after dry1.By mixed powder A1It is placed in high temperature Muffle furnace in 1100 DEG C of pre-burning 3h,
The pre-burning product that will be obtained is washed at 90 DEG C with ultra-pure water, until NaCl is washed clean, obtains BaFe12O19Powder
Precursor B1.A certain amount of Fe is accurately weighed respectively with electronic balance2O3、BaCl2·2H2O and BaFe12O19The precursor B of powder1,
Wet ball grinding 4h is uniformly mixed, and then mixed slurry is placed in electric drying oven with forced convection and is dried in 90 DEG C of dry 6h, dry
60 mesh sieve is crossed afterwards, obtains mixed powder C1, by mixed powder C1It is placed in high temperature Muffle furnace and calcines 3h in 1100 DEG C, will obtain
Calcined product, washed with ultra-pure water at 90 DEG C, until salt is washed clean, obtains having on (001) direction and be orientated
BaFe12O19Powder.Wherein, BaCl2·2H2The quality of O is Fe2O33 times of quality, BaFe12O19The precursor B of powder1's
Quality is BaCl2·2H2O、Fe2O3And BaFe12O19The precursor B of powder1The 10% of gross mass.
According to chemical general formula BaFe12O19In mol ratio, by BaCO3And Fe2O3It is uniform by ball milling mixing, it is dry,
Then 6h is calcined at 1200 DEG C, obtains random BaFe12O19Powder.
Step 3:Stratiform BaFe is prepared by the tape casting12O19/ RGO composite materials.Absolute ethyl alcohol, butanone, three oleic acid are sweet
Grease is according to weight ratio 2:2.5:1, mixing carry out a ball milling, Ball-milling Time 6h, then be added polyvinyl butyral,
Polyethylene glycol and dibutyl phthalate (DBP), mass ratio 1:2.5:2.5, secondary ball milling is carried out, Ball-milling Time is 6h ball millings
Time is 4h, and solvent (refers to absolute ethyl alcohol, butanone, olein, polyvinyl butyral, polyethylene glycol and O-phthalic
Sour dibutylester) gross mass be 21g, be eventually adding 7.2g fission BaFe at random12O19, 1.8g is with the BaFe being orientated12O19Powder,
In the case where rotating speed is 280r/min, first layer curtain coating is carried out after last wet ball grinding 3h;
By absolute ethyl alcohol, butanone, olein according to weight ratio 2:2.5:1, mixing carries out a ball milling, ball milling
Time is 4h, and polyvinyl butyral, polyethylene glycol and dibutyl phthalate (DBP), mass ratio 1 is then added:2.5:
2.5, secondary ball milling, Ball-milling Time 4h are carried out, solvent (refers to absolute ethyl alcohol, butanone, olein, polyvinyl alcohol contracting fourth
Aldehyde, polyethylene glycol and dibutyl phthalate (DBP)) gross mass be 3.75g, be eventually adding the redox graphene of 0.25g, it is wet
Second layer curtain coating is carried out on film after method ball milling after first layer curtain coating, obtains film, when curtain coating, film speed is 800mm/min,
It it is 230 μm per coating film thickness.Film is put into vacuum drying chamber at 190 DEG C dry 8min and obtains stratiform BaFe12O19/RGO
Composite wave-suction material.
Embodiment 3
Step 1:By natural flake graphite, the concentrated sulfuric acid of mass fraction 98%, sodium nitrate according to weight ratio 3:100:
3.5, it is put into ice water, magnetic agitation is uniform.Then 15g potassium permanganate is slowly added in three times, temperature is controlled at 0 DEG C, reaction
90min.It is heated to 35 DEG C and reacts 2h, be slowly added to 100mL ultra-pure waters, temperature rises to 100 DEG C, stops adding after keeping the temperature 2h
Heat.Wherein, the quality of potassium permanganate is 4~12 times of natural graphite quality, ultra-pure water and the concentrated sulfuric acid of mass fraction 98%
Volume ratio is 1:1;
200mL ultra-pure waters are poured into the product of reaction again, and the hydrogen peroxide of 10mL mass fractions 30% is added.It waits reacting molten
Liquid cooling but after, product is subjected to centrifuge washing to neutrality with ultra-pure water, will be freeze-dried after the aqueous solution ultrasonic disperse 2h of product
The as layered graphite oxide alkene powder of yellow.Finally use hydro-thermal method redox graphene:Graphene oxide is dispersed in
In ethylene glycol, it is made into 2mgmL-1Solution, 200 DEG C in homogeneous reactor, rotating speed be 10r/min under, reaction for 24 hours, obtain
For several times, 80 DEG C in vacuum desiccator, dry 10h obtains redox graphene to black product centrifuge washing.
Step 2:Random powder BaFe is prepared by solid phase method12O19, prepared with the BaFe being orientated by molten-salt growth method12O19
Powder.According to chemical general formula BaFe12O19In mol ratio, accurately weigh a certain amount of BaCO respectively with electronic balance3With
Fe2O3, then NaCl is weighed, it is then placed in the ball grinder of 200mL, abundant wet ball grinding 6h is uniformly mixed, then by mixture
Slurry is placed in electric drying oven with forced convection dry.Wherein raw material BaCO3、Fe2O3Gross mass and NaCl mass ratio be 1:1:2,
The mass ratio of material, ball, water used in ball milling is 1:2:1, the rotating speed of ball mill is 500~600r/min, in electric heating forced air drying
In 100 DEG C of dry 8h in case, 60 mesh sieve is crossed after dry, obtains mixed powder A1.By mixed powder A1It is placed in high temperature Muffle furnace
In 1200 DEG C of pre-burning 4h, the pre-burning product that will be obtained is washed at 100 DEG C with ultra-pure water, until NaCl is washed clean, is obtained
To BaFe12O19The precursor B of powder1。
A certain amount of Fe is accurately weighed respectively with electronic balance2O3、BaCl2·2H2O and BaFe12O19The precursor B of powder1,
Wet ball grinding 6h is uniformly mixed, and then mixed slurry is placed in electric drying oven with forced convection and is dried in 80~100 DEG C of dry 8h,
60 mesh sieve is crossed after drying, obtains mixed powder C1, by mixed powder C1It is placed in high temperature Muffle furnace and calcines 4h in 1200 DEG C, it will
Obtained calcined product is washed at 100 DEG C with ultra-pure water, until salt is washed clean, obtains having on (001) direction
The BaFe of orientation12O19Powder.Wherein, BaCl2·2H2The quality of O is Fe2O32 times of quality, BaFe12O19The presoma of powder
B1Quality be BaCl2·2H2O、Fe2O3And BaFe12O19The precursor B of powder1The 15% of gross mass.
According to chemical general formula BaFe12O19In mol ratio, by BaCO3And Fe2O3It is uniform by ball milling mixing, it is dry,
Then 8h is calcined at 1100 DEG C, obtains random BaFe12O19Powder.
Step 3:Stratiform BaFe is prepared by the tape casting12O19/ RGO composite materials.Absolute ethyl alcohol, butanone, three oleic acid are sweet
Grease is according to weight ratio 3:3:1.5, mixing carry out a ball milling, Ball-milling Time 8h, then be added polyvinyl butyral,
Polyethylene glycol and dibutyl phthalate (DBP), mass ratio 1:2.5:2.5, carry out secondary ball milling, Ball-milling Time 8h, solvent
(referring to absolute ethyl alcohol, butanone, olein, polyvinyl butyral, polyethylene glycol and dibutyl phthalate (DBP)) total matter
Amount is 21g, is eventually adding 6.3g fission BaFe at random12O19, 2.7g is with the BaFe being orientated12O19Powder is 240r/ in rotating speed
Under min, first layer curtain coating is carried out after last wet ball grinding 4h,
By absolute ethyl alcohol, butanone, olein according to weight ratio 3:3:1.5 mixing carries out a ball milling, ball milling
Time is 8h, and polyvinyl butyral, polyethylene glycol and dibutyl phthalate (DBP), mass ratio 1 is then added:2.5:
2.5, secondary ball milling, Ball-milling Time 8h are carried out, solvent (refers to absolute ethyl alcohol, butanone, olein, polyvinyl alcohol contracting fourth
Aldehyde, polyethylene glycol and dibutyl phthalate (DBP)) gross mass be 1.5g, be eventually adding the redox graphene of 0.1g, wet method
Second layer curtain coating is carried out on film after ball milling after first layer curtain coating, obtains film, when curtain coating, film speed is 1200mm/min,
It it is 250 μm per coating film thickness.Film is put into vacuum drying chamber at 200 DEG C dry 10min and obtains stratiform BaFe12O19/
RGO composite wave-suction materials.
Ferrite BaFe12O19Absorbing material has the characteristics that absorption is strong, frequency band is wider and at low cost, but there is also density
Greatly, the shortcomings of hot properties is poor, composite material research as Materials Science and Engineering field research hotspot, as graphene,
Conduction high polymer, silicon carbide etc. form composite wave-suction material.Graphene has excellent electricity, thermodynamics and mechanical performance, close
Degree is smaller, and dielectric loss is higher.The present invention uses tape casting, and it is equal that the dispersions such as solvent, dispersant, binder are added in powder
Even stable slurry, is made forming method in homogeneous thickness on casting machine, this method have equipment is simple, can operate continuously,
Production efficiency height, process stabilizing, the first-class series of advantages of body crack defects.Ferrite BaFe12O19It is compound with graphene, it is expected to
Prepare that absorbing property is good, while the absorbing material that proportion is lighter.
Claims (9)
1. a kind of method that the tape casting prepares stratiform barium ferrite/RGO composite wave-suction materials, which is characterized in that
Absolute ethyl alcohol, butanone, olein are uniformly mixed, mixed solvent is obtained, then be added polyvinyl butyral,
Dibutyl phthalate (DBP) and polyethylene glycol are uniformly mixed, random BaFe are then added12O19Powder, with orientation
BaFe12O19Powder carries out first layer curtain coating after carrying out wet ball grinding;
Absolute ethyl alcohol, butanone, olein are uniformly mixed, mixed solvent is obtained, then be added polyvinyl butyral,
Dibutyl phthalate (DBP) and polyethylene glycol are uniformly mixed, are then added redox graphene, carry out after wet ball grinding again into
The row second layer is cast, and obtains film;Film is dried, stratiform barium ferrite/RGO composite wave-suction materials are obtained;By mass percentage, with
Machine powder BaFe12O19And have orientation BaFe12O19Powder mass ratio be (70%~90%):(10%~30%);Random powder
Body and be orientated BaFe12O19The gross mass of powder and the mass ratio of redox graphene be (5~7):(0.1~
0.5)。
2. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is, in the mixed solvent absolute ethyl alcohol, butanone, olein weight ratio (1~3):(2~3):(0.05~1.5).
3. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is that the mass ratio of polyvinyl butyral, dibutyl phthalate (DBP) and polyethylene glycol is 1:2.5:2.5 mixed solvent,
The gross mass of polyvinyl butyral, dibutyl phthalate (DBP) and polyethylene glycol and random powder BaFe12O19And have orientation
BaFe12O19Powder total mass ratio be 7:3, mixed solvent, polyvinyl butyral, dibutyl phthalate (DBP) and poly- second
The gross mass of glycol and the mass ratio of redox graphene are 15:1.
4. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is, in casting processes, film speed is 500~1200mm/min, is 200~250 μm per coating film thickness.
5. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is that drying is to dry 5~10min at 180~200 DEG C in vacuum drying chamber.
6. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is that redox graphene is prepared by following procedure:
By natural flake graphite, the concentrated sulfuric acid of mass fraction 98%, sodium nitrate according to weight ratio (1~3):(95~100):
(1.5~3.5), are put into ice water, and magnetic agitation is uniform;
Then 12~15g potassium permanganate is added, reacts 90min at 0 DEG C, is then heated to 35 DEG C and reacts 2h, add
80~100mL ultra-pure waters, temperature rise to 100 DEG C, and stop reaction after keeping the temperature 2h, and the quality of potassium permanganate is natural graphite quality
4~12 times, the volume ratio of the concentrated sulfuric acid of ultra-pure water and mass fraction 98% is (1~1.5):1;
200mL ultra-pure waters are poured into the product of reaction again, and the hydrogen peroxide of 10mL mass fractions 30% is added, wait for that reaction solution is cold
But after, product is subjected to centrifuge washing to neutrality with ultra-pure water, will be freeze-dried, obtain after the aqueous solution ultrasonic disperse 2h of product
The layered graphite oxide alkene powder of yellow;
Graphene oxide powder is dispersed in ethylene glycol, 1~2mgmL is made into-1Solution, then in homogeneous reactor
200 DEG C of reactions for 24 hours, obtain black product, and washing, drying obtain redox graphene.
7. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is there is the BaFe being orientated12O19Powder is prepared by following procedure:
1) by BaCO3、Fe2O3It is uniform by ball milling mixing with NaCl, it then dries, cross 60 mesh sieve, obtain mixed powder A1;Its
In, BaCO3With Fe2O3Gross mass and NaCl mass ratio be 1:(1~2);BaCO3With Fe2O3Amount press chemical general formula
BaFe12O19In mol ratio;
2) by the obtained mixed powder A of step 1)1In 1000~1200 DEG C of 2~4h of pre-burning, washing obtains BaFe12O19Powder
Precursor B1;
3) by Fe2O3、BaCl2·2H2O and BaFe12O19The precursor B of powder1, it is uniformly mixed, obtains mixed slurry, then will
60 mesh sieve is crossed after mixed slurry drying, obtains mixed powder C1, then by mixed powder C12~4h, water are calcined in 1000~1200 DEG C
It washes, obtains that there is the BaFe being orientated on (001) direction12O19Flaky powder.
8. the method that a kind of the tape casting according to claim 7 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is that the rotating speed of ball milling is 500~600r/min in step 1), and dry temperature is 80~100 DEG C, and the time is 4~8h;Step
It is rapid 3) in BaCl2·2H2The quality of O is Fe2O32~3 times of quality, BaFe12O19The precursor B of powder1Quality be
BaCl2·2H2O、Fe2O3And BaFe12O19The precursor B of powder1The 5%-15% of gross mass.
9. the method that a kind of the tape casting according to claim 1 prepares stratiform barium ferrite/RGO composite wave-suction materials, special
Sign is, random BaFe12O19Powder is prepared by following procedure:
According to chemical general formula BaFe12O19In mol ratio, by BaCO3And Fe2O3It is uniform by ball milling mixing, it is dry, then exist
6~10h is calcined at 1000~1200 DEG C, obtains random BaFe12O19Powder.
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