CN106696171A - Working condition monitoring system for insert of plastic vehicle frame - Google Patents
Working condition monitoring system for insert of plastic vehicle frame Download PDFInfo
- Publication number
- CN106696171A CN106696171A CN201611175850.0A CN201611175850A CN106696171A CN 106696171 A CN106696171 A CN 106696171A CN 201611175850 A CN201611175850 A CN 201611175850A CN 106696171 A CN106696171 A CN 106696171A
- Authority
- CN
- China
- Prior art keywords
- video monitoring
- injection
- mold insert
- monitoring platform
- inspection system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012544 monitoring process Methods 0.000 title claims abstract description 37
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 238000001746 injection moulding Methods 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 238000002347 injection Methods 0.000 claims abstract description 13
- 239000007924 injection Substances 0.000 claims abstract description 13
- 239000003292 glue Substances 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 18
- 239000007787 solid Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000004458 analytical method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a working condition monitoring system for an insert of a plastic vehicle frame. The working condition monitoring system for the insert of the plastic vehicle frame is composed of camera devices and a video monitoring console, wherein the camera devices are arranged in an inner cavity of an injection molding device, and the video monitoring console is arranged outside the injection molding device. The video monitoring console is in signal connection with a control of the injection molding device. The camera devices collect image information of related insert seats under the condition that a mold is in an open state and output the image information to the video monitoring console. The video monitoring console outputs signals to the controller based on analysis of the accuracy of the positions and the number of the metal inserts in the image information, and the injection molding device is driven to conduct mold closing and glue injection or stopped from conducting mold closing and glue injection. By the adoption of the working condition monitoring system for the insert of the plastic vehicle frame, image collection, identification and analysis inside the injection molding device can be achieved through the system, the number and the position of the loaded metal inserts are accurately controlled, the yield of injection molding production of the type of products is greatly improved, and the raw material loss cost and the energy consumption are reduced.
Description
Technical field
The present invention relates to a kind of injection-moulding device attachment device, more particularly to a kind of special injection operating mode can be carried out in real time
Monitor and make the mold insert work condition inspection system of effective measures in time.
Background technology
Shooting Technique is a kind of selection process that can meet various nonstandard shaped piece processings, cut compared to tradition,
Milling Machining operating type is rushed, with one-shot forming, the significant advantage being produced on a large scale, and, current many plastic products are simultaneously
Non- pure plastic material, is mostly embedded with metal or other hard materials.This is widely used on various traffic appliances, this gold
Belonging to the injection molding part of mold insert can make full use of rubber, the insulating properties of nylon material and metal material as the firm of connector
Property, drastically increase the general applicability of product.
In current Injection Industry, damascene is molded relative maturity, is set in injection using operating personnel under normal circumstances
There is no small potential safety hazard to operating personnel in manually load metal inserted piece under standby side die opening state, such way, die sinking
High temperature easily causes to burn.Separately there is designer to propose the scheme of automatic holder, mold insert captured by robotic arm and is loaded,
Although can so save manpower, potential safety hazard is reduced.But because the stroke of robotic arm is complicated, load cycle of mold insert compared with
It is long, so as to cause inefficiency, and the program control precision of mechanical arm to be difficult to reconcile with difficulty contradiction.Then, designer just studies simultaneously
Propose it is a kind of by vibrating disc by the metal inserted piece proper alignment and continuous feeding of loose mail shape, be loaded into mold insert seat on, it is this
The automation equipment of continuous feeding, can greatly improve the processing efficiency of such injection mold, realize uninterrupted operation.But efficiency
It is a contradiction coexisting with mistake.The current processing efficiency in order to improve such product, generally using the processing of multi-point mould
Mode come realize improve yield and homogeneity of product.Therefore, for such plastic frame 6 as shown in Figure 1, each of which vehicle frame is embedding
Two metal volutions 7 are connected to, and produce the product generally using the cave of a mould four, need to be positioned respectively simultaneously under die opening state for this
Load eight metal volutions.Regardless of whether foregoing which kind of holder mode, be difficult to ensure that every time can accurate quantity and position ground it is complete
Loaded into metal inserted piece, cause shaped article to remain at a defective products rate higher.
The content of the invention
In view of the defect that above-mentioned prior art is present, the purpose of the present invention is to propose to a kind of mold insert operating mode prison of plastic frame
Control system, solves the problems, such as that mold insert loads precision, lifting finished product yields.
The purpose of the present invention will be achieved by the following technical programs：A kind of mold insert work condition inspection system of plastic frame
System, the plastic frame is inlaid with metal inserted piece in injection moulding process, and the metal inserted piece is existed by automatic feeder and clamping jaw
It is loaded into before each mold closing injecting glue on the mold insert seat set by injection-moulding device inner mold, it is characterised in that：The mold insert operating mode prison
Video monitoring platform of the control system by the cam device located at injection-moulding device inner chamber and outside injection-moulding device is constituted, and video
Control and monitor console signal accesses the controller of injection-moulding device, and the figure of mold insert seat is associated under the cam device collection mould open mode
Picture information is simultaneously exported to video monitoring platform, the video monitoring stylobate position of metal inserted piece and quantity in image information is analyzed
Accuracy, signal output to controller, the mold closing injecting glue of the injection-moulding device that drives or stop.
Further, the mold insert work condition inspection system is provided with two or more cam device, each cam device face
Set with two or more viewing angle distribution to mold insert seat, and whole cam devices access video monitoring platform.
Further, the video monitoring platform is preset with the contrast images of each cam device of correspondence, each contrast images
It is middle to include accurate metal inserted piece position and quantity respectively；The video monitoring platform is provided with the processor of image information comparison.
Further, the video monitoring platform is provided with visible display screen, and the figure from the bottom of cam device is presented in real time
As information and comparison result.
Further, the visible display screen is touch screen, and video monitoring stylobate is provided with towards control in touch screen
The injection moulding process relay of device processed.
Further, the video monitoring platform is provided with the injection moulding process relay of Controller-oriented, solid type.
Using mold insert work condition inspection system of the invention, its excellent effect is embodied in：Injection can be realized by the system
IMAQ, identification, analysis in equipment, to the metal inserted piece quantity and positional precision control that are loaded, drastically increase
The yields of such product injection production, reduces material loss cost and energy consumption.
Brief description of the drawings
Fig. 1 is the structural representation of the plastic frame product corresponding to the present invention.
Fig. 2 is the topological schematic diagram that mold insert of the present invention is molded work condition inspection system.
Specific embodiment
Hereinafter just accompanying drawing in conjunction with the embodiments, is described in further detail, so that of the invention to specific embodiment of the invention
Technical scheme is more readily understood, grasps.
Present situation of lapsing not in place is loaded to metal inserted piece for prior art injection-moulding device, the purpose of the present invention is to propose to
A kind of mold insert work condition inspection system of plastic frame, with this avoid when metal inserted piece all accurate loading in place and causing
Waste injection and defective products rate.
As shown in Fig. 2 being the topological schematic diagram of the mold insert work condition inspection system of the plastic frame.The plastic frame 6 is in note
Metal inserted piece is inlaid with during modeling（It is metal volution 7 in the present embodiment）, metal inserted piece is by automatic feeder 3 and clamping jaw
On the mold insert seat being loaded into set by injection-moulding device inner mold before each mold closing injecting glue（Do not identify）.Due on metal inserted piece
Automatic-feeding and loading operation process be the ordinary skill in the art, be disclosed in file and be documented, rather than this is specially
Profit application emphasis required for protection, description will be omitted.And the application mold insert work condition inspection system for illustrating is set by located at injection
The cam device 4 and the video monitoring platform 5 outside injection-moulding device of standby 1 inner chamber are constituted, and the signal of video monitoring platform 5 is accessed
The controller 11 of injection-moulding device 1, associates the image of mold insert seat under the cam device 4 collection front mould 21, the open mode of rear mold 22
Information is simultaneously exported to video monitoring platform 5, and in position sum of the video monitoring platform 5 based on metal inserted piece 7 in analyzing image information
Amount accuracy, signal output to controller 11, the mold closing injecting glue of the injection-moulding device that drives or stop.
In diagram embodiment, above-mentioned cam device 4 is three, is distributed in spatial spreading formula and towards mold insert, by
Different visual angles of this trip towards mold insert seat.Certainly according to actual needs, the cam device can be in more than one scope
Interior any selection and positioning and directing, and the signal of whole cam devices 4 accesses video monitoring platform 5.
Used as the perfect supplement of technical scheme, above-mentioned video monitoring platform 5 is preset with the contrast of each cam device of correspondence
Image, includes accurate metal inserted piece position and quantity respectively in each contrast images；And video monitoring platform is provided with image information ratio
To processor.Present image is recognized and comparison technology is very ripe, and what either static picture was still continually changing moves
Draw, can be carried out image recognition and comparison frame by frame, so as to analyze obtain whether the real-time working condition that image reflected is technique
Required, and carry out the operation foundation of subsequent technique.
Used as further optimization embodiment, the video monitoring platform 5 is additionally provided with visible display screen, present in real time from
In the image information and comparison result of cam device.Operating personnel can be from other irregularly observation injection process, by artificial
The mode of participation further improves the running of injection-moulding device.And above-mentioned visible display screen can be touch screen, then operation people
Member can be provided with the injection moulding process relay of Controller-oriented based on touch screen in time after pinpointing the problems, it is found that injection-moulding device is stopped transport
The reason for and adjust in time.On the other hand, when the visible display screen is non-touch-control screen, the video monitoring platform is also provided with
The injection moulding process relay of Controller-oriented, solid type, equally can effectively operate the normal production of continuation.
To sum up the detailed description on embodiment is visible, using mold insert work condition inspection system of the invention, with very excellent
Different technique effect：IMAQ, identification, the analysis in injection-moulding device can be realized by the system, to the metal for being loaded
Mold insert quantity and positional precision control, drastically increase the yields of such product injection production, reduce material loss into
Sheet and energy consumption.
All technical sides that the present invention still has numerous embodiments, all use equivalents or an equivalent transformation and formed
Case, is within the scope of the present invention.
Claims (6)
1. a kind of mold insert work condition inspection system of plastic frame, the plastic frame is inlaid with metal inserted piece in injection moulding process,
The metal inserted piece is loaded into the edge set by injection-moulding device inner mold by automatic feeder and clamping jaw before each mold closing injecting glue
On part seat, it is characterised in that：The mold insert work condition inspection system is by the cam device located at injection-moulding device inner chamber and is located at
Video monitoring platform outside injection-moulding device is constituted, and video monitoring platform signal accesses the controller of injection-moulding device, the camera
The image information of mold insert seat is associated under device collection mould open mode and is exported to video monitoring platform, the video monitoring stylobate
The position of metal inserted piece and quantity accuracy in image information is analyzed, to controller, the injection that drives or stop sets signal output
Standby mold closing injecting glue.
2. the mold insert work condition inspection system of plastic frame according to claim 1, it is characterised in that：The mold insert work condition inspection
System is provided with two or more cam device, and each cam device is set towards mold insert seat with two or more viewing angle distribution, and
Whole cam devices access video monitoring platform.
3. the mold insert work condition inspection system of plastic frame according to claim 1, it is characterised in that：The video monitoring platform is pre-
The contrast images for corresponding to each cam device are provided with, accurate metal inserted piece position and number is included in each contrast images respectively
Amount；The video monitoring platform is provided with the processor of image information comparison.
4. the mold insert work condition inspection system of plastic frame according to claim 1, it is characterised in that：The video monitoring platform sets
There is visible display screen, image information and comparison result from the bottom of cam device are presented in real time.
5. the mold insert work condition inspection system of plastic frame according to claim 4, it is characterised in that：The visible display screen
It is touch screen, and video monitoring stylobate is provided with the injection moulding process relay of Controller-oriented in touch screen.
6. the mold insert work condition inspection system of plastic frame according to claim 4, it is characterised in that：The video monitoring platform sets
There is the injection moulding process relay of Controller-oriented, solid type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611175850.0A CN106696171A (en) | 2016-12-19 | 2016-12-19 | Working condition monitoring system for insert of plastic vehicle frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611175850.0A CN106696171A (en) | 2016-12-19 | 2016-12-19 | Working condition monitoring system for insert of plastic vehicle frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106696171A true CN106696171A (en) | 2017-05-24 |
Family
ID=58938516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611175850.0A Pending CN106696171A (en) | 2016-12-19 | 2016-12-19 | Working condition monitoring system for insert of plastic vehicle frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106696171A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146935A (en) * | 2021-04-21 | 2021-07-23 | 四川省绵阳市鸿永盛模塑有限公司 | Control method for manufacturing light-transmitting door panel decoration strip by using novel INS manufacturing process |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101468514A (en) * | 2007-12-27 | 2009-07-01 | 比亚迪股份有限公司 | Protection device for in-mold decoration and method thereof |
| CN201717996U (en) * | 2010-06-13 | 2011-01-19 | 厦门伟迪康科技有限公司 | Mould monitor |
| CN105257425A (en) * | 2014-06-11 | 2016-01-20 | 凯文·李·弗里斯特 | Quintuple-effect generation multi-cycle hybrid renewable energy system with integrated energy provisioning, storage facilities and amalgamated control system |
-
2016
- 2016-12-19 CN CN201611175850.0A patent/CN106696171A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101468514A (en) * | 2007-12-27 | 2009-07-01 | 比亚迪股份有限公司 | Protection device for in-mold decoration and method thereof |
| CN201717996U (en) * | 2010-06-13 | 2011-01-19 | 厦门伟迪康科技有限公司 | Mould monitor |
| CN105257425A (en) * | 2014-06-11 | 2016-01-20 | 凯文·李·弗里斯特 | Quintuple-effect generation multi-cycle hybrid renewable energy system with integrated energy provisioning, storage facilities and amalgamated control system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146935A (en) * | 2021-04-21 | 2021-07-23 | 四川省绵阳市鸿永盛模塑有限公司 | Control method for manufacturing light-transmitting door panel decoration strip by using novel INS manufacturing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170524 |
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| RJ01 | Rejection of invention patent application after publication |